Convergence of the robust Gaussian regression filter applied to sanded wood surfaces

The quality of a sanded wood surface is represented by its roughness, which can be separated from the originally measured data by a procedure of filtering. Past experience has shown that the robust Gaussian regression filter (RGRF) is suitable for wood surfaces because it does not introduce distortions into the roughness profiles. The filter works iteratively until a user-defined convergence condition is met. The iterations stop when the difference between two consecutive profile median values becomes smaller than a given tolerance. This paper examines the convergence of RGRF when applied to wood surfaces sanded with various grit sizes in order to establish the tolerance value, which leads to convergence with the minimum number of iterations. This study was based on monitoring the variation of roughness parameters with the number of iterations for a range of tolerance values. A tolerance of 0.01 μm was found acceptable for filtering sanded wood surfaces.     

基于分形维木材表面粗糙度的研究

应用分形维对木材表面粗糙度特征进行研究。首先，对Sarkar和Chaudhuri提出的分形维计算方法做了改进：其次，以60个树种为研究对象，提取和分析木材表面的分形维数。得出结论：分形维数能够反映木材表面的粗糙程度，可作为木材表面粗糙度的一种度量？     

THE EFFECT OF WOOD SURFACE ROUGHNESS OF DIFFERENT SPECIES OF TREES ON WOOD COLOR IN WORKING OPERATION

Woodsurfaceroughnessisthemicrogeometrypropertycomposedbyalittlespacingandpeak-tovalley.Generallythesurfaceroughnesswascomposedbytheworkingmethodandotherfactorst123.Woodsurfaceroughnesswasnotonlyanimportantindexwhichmeasuredthesur-facesmoothextentofwoodproductandtheworkingqualitybutalsothewoodsur-fitceroughnessaffectedwoodsurfacefeel--lngandpsychologicalfeeling[3'4,lo,ll:.Th,'quantitativesurftlceproPertyparametersweretheimportantpartwhichmarkedthewoodsurfacevisualpsycho1ogicalmagni-tude,whichha…     

木材切削表面粗糙度研究进展及测定方法探讨

木材切削表面粗糙度的影响因素很多且组成复杂,较难进行准确的测定评价。从木材切削表面粗糙度的影响因素、不同测试方法及现行测定评价标准三个方面,对木材切削表面粗糙度相关研究进行综述,基于现状提出了完善木材切削表面粗糙度测定评价方法的建议。     

STUDY ON MEASUREMENT OF WOOD SURFACEROUGHNESS BY COMPUTER VISION

The working processes,machining devices and tools,cutting amount,consumptionof materials,productivity and quality of products are directly affected wood surface roughness.This paper gives an extensive review of methods used previously to measure wood surfaceroughness,and concludes that computer vision is the most suitable.The preliminarystudy shows that computer vinon method has the advantages of a noncontact,three--dimensionalmeasurement,high speed and well correlates with stylus tracing method.The method can be usedin classification and in-time measurement of wood surface roughness after being improved.     

基于三维显微系统的木材切削表面粗糙度分析

以榆木、杨木和松木为试验材料,采用不同的测试模式、木材切面、放大倍数和切削加工方式对切削表面粗糙度进行测定评价,比较分析上述因素的影响。结果表明:测定模式对于粗糙度值有一定影响;同一树种、同一切面时,磨削表面粗糙度明显低于锯切和旋切,表面粗糙度值为锯切>旋切>磨削;榆木磨削加工中,显微构造明显部位的三切面粗糙度值为径切面>弦切面>横切面;放大倍数与木材显微构造有关,对表面粗糙度值有影响。基于试验结果提出,木材切削表面粗糙度测定评价宜采用先选定被测试件的评价部位,再确定满足精度等级的测试模式的两步法进行。     

USING HARALICK METHOD TO MEASURE WOOD SURFACE ROUGHNESS

INTRODUCTIoNWoodsurfaceroughnessisaveryim-portantparameterforevaluatingsurfacemanufacturingquality.Sometimes,thellmitsofwoodsurfaceroughnessmustbegivenbeforemachined,becausewoodsur-faceroughnessdirectlyaffectspaintingandgluingqualityofwoodproductsandtheconsumptionofpaintmaterialsandgluingmaterials.Thesurfaceroughnessalsocanbeusedtoevaluatethequalityofma-chiningdeviceandtoolsandthesuitabilityofworkingprocesses.C0NSTRUCTIONOFMEASUREMENTSYSTEMConstructionof'themeasurementsys-temis…     

Variations in compression strength and surface roughness of heat-treated Turkish river red gum (Eucalyptus camaldulensis) wood

This article reports the effects of heat treatment on compression strength parallel to the grain, the surface roughness [average roughness (R_a)], and the air-dry den-sity of wood from the river red gum tree (Eucalyptus camaldulensis Dehn.) planted in Turkey. Eucalyptus wood was heat-treated at temperatures varying from 120° to 180°C for durations of 2–10 h. Samples cut from the heat-treated wood were tested for air-dry density, compression strength parallel to grain, and surface roughness properties. Roughness measurements by the stylus method were made in the direction perpendicular to the fiber. Based on the findings in this study, the results showed that density, compression strength, and surface roughness values decreased with increasing treatment temperature and treatment times. Eucalyptus wood could be utilized by using proper heat treatment techniques without any losses in strength values in areas where working, stability, and surface smoothness, such as in window frames, are important factors.     

红松,水曲柳木材切削性质的研究

本文以线性模型方法,在红松、水曲柳二树种内,对影响切削阻力和表面粗糙度各因素进行了综合分析,并对木材的密度与切削阻力的关系做了初步的研讨。     

木质材料表面粗糙度光学付立叶测量方法的研究

阐述了木质材料表面粗糙度现有的测量技术与研究现状，研究了木质材料表面的统计模型和一维高斯型木质材料表面光学付立叶变换谱强度分布的模型，并得到了计算木质材料表面粗糙度均方根误差和自相关函数的数学公式。测量两个参数的实验系统，将具有非接触、高测量速度、测量不受被测材料影响和能得到比较多的轮廓信息等优点，进一步完善后，可用于木质材料表面粗糙度的分类检测及监控。     

木材机械加工表面粗糙度的激光在线检测系统

介绍了一种采用计算机控制激光位移传感器在线检测木材机械加工表面粗糙度的新方法。该系统由计算机、模数转换板(A/D板)、激光传感器测量系统(激光头及激光控制器)等组成,试验研究是在木材加工CNC(Computer Numerical Control)装置上进行的。文中给出了硬件结构、软件程序设计流程图及木材表面粗糙度在线检测的实验数据。     

基于单片机的木材表面粗糙度激光在线检测系统

介绍一种用单片机控制激光位移传感器进行在线检测木材机械加工表面粗糙度的新方法.该系统由单片机、模数转换器和激光传感器测量系统(激光头及激光控制器)等组成,试验在木材加工CNC装置上进行.文中给出了硬件结构及软件程序设计流程图.     

Toward a process monitoring of CNC wood router. Sensor selection and surface roughness prediction

The measurement of wood surface roughness is performed once the machining process is completed. It requires considerable time since the measurement is performed at slow speed. The objective of this study was to develop a method to evaluate the surface roughness of paper birch wood while routing. For this purpose, a number of transducers were mounted on the router spindle and also in the proximity of the workpiece and cutting zone. Signals were acquired during a wide range of cutting conditions and analyzed. Statistical regression and artificial neural networks were employed to establish relationships between the signals and the actual cutting depth and surface roughness. The sensor selection and the feasibility of the sensor placement were determined. The models were subjected to a validation procedure to confirm their performance. The placement of the microphone at constant distance from the cutting zone was determined to be the most useful one. A model able to predict the surface roughness of routed paper birch wood regardless of the depth of cut was produced. The performance of the model was valid independently of the length of the workpiece.     

基于DSP木材表面粗糙度测量系统的研究

通过对木材表面粗糙度检测方法的研究，测量。以数字信号处理器（DSP）TMS320F240为核心，稳定和对被测件表面无损伤的优点。该系统工作可靠，提出采用光学探针法实现木材表面粗糙度的三维非接触实现对信号的测量及系统的控制，具有测量速度快、信号满足实时性要求，并具有很强的抗干扰能力。     

The influences of circular saws with sawteeth of mic-zero-degree radial clearance angles on surface roughness in wood rip sawing

Key message

The sawtooth parameters of the side edges likely affect surface roughness to a large extent in wood sawing. Our results point out the need to optimize the parameters of the side edges in order to maximize wood surface quality.

Context

Improving surface roughness of wood in rip sawing by optimizing the sawtooth parameters is a significant topic of focus in the research of wood processing. However, existing research focuses mainly on the optimization of the sawtooth parameters of the major cutting edges without taking into account the influences of length and angle of the side edges on surface roughness. Thus, adaptive parameters for the side edges should be proposed.

Aims

This study analyzes how the different parameters of side edges influence surface roughness when circular saws are used, and aims to resolve disparities between high feed speeds and better surface roughness.

Methods

In particular, this article presents the use of a sawtooth with a mic-zero-degree radial clearance angle. Northeast China ash (Fraxinus spp.) serves as the material for conducting this rip-sawing experiment. Nine types of sawtooth geometries at different feed speeds are used to study the influences of both the different radial clearance angles and the straight length of the zero-degree radial clearance angle on surface roughness (Ra).

Results

Surface roughness increases with the increase in feed speed, and the smaller the radial clearance angle of the sawteeth, the smaller the surface roughness. When the sawteeth have a mic-zero-degree radial clearance angle, the sawing surface roughness is lower than that of the value of sawteeth with radial clearance angles, especially when the straight length of the zero-degree radial clearance increases from 0 to 0.5 mm, in which case the decrease is most obvious.

Conclusion

Surface roughness depends, to a certain extent, on the depth of the saw notch. A small part of the side edge that forms the sawing surface participates in the actual cutting, and the length of this section is approximately equal to the feed per tooth. Sawteeth with mic-zero-degree radial clearance angles can improve the surface quality of sawing. Also, if the other cutting factors remain unchanged, surface roughness can be improved and friction can be reduced between the side edges and the wood by increasing the feed speed.

     

Effect of thermal treatment on the swelling and surface roughness of common alder and wych elm wood

Wood heat treatment has increased significantly in recent years and is still growing as an industrial process to improve some wood properties. We studied the change of swellingand surface roughness of common alder(Alnus glutinosa(L.) Gaertn. ssp.glutinosa) and wych elm(Ulmus glabra Huds.) woods after heat treatment at two different temperatures and durations. The temperatures were 180 and 200 C and the durations were 2 and 4 h. A stylus method was employed to evaluate the surface characteristics of the samples. Roughness measurements by the stylus method were made in the direction perpendicular to the fiber on the wood surface. Four main roughness parameters, mean arithmetic deviation of profile(Ra), mean peak-to-valley height(Rz), root mean square roughness(Rq), and maximum roughness(Ry) were used to evaluate the effect of heat treatment on the surface characteristics of the specimens. Swelling and surface roughness parameters(Ra, Rz, Ry, and Rq) differed significantly for two temperatures and two durations of heat treatment. Swelling and surface roughness values decreased with increasing treatment temperature and treatment times.     

Analysis of sanding parameters on surface properties and coating performance of red oak wood

Sanding is the most common machining process used to prepare wood surfaces prior to coating. Hence, to improve surface quality and coating performance during this process, an optimal set of machining parameters should be established according to wood species and its final use. The effects of grit size and feed speed on surface properties and coating performance of red oak wood were studied. Surface quality was assessed by surface roughness, scanning electron micrographs, and wetting analyses. Coating performance was evaluated using pull-off adhesion tests on coated surfaces before and after an accelerated weathering. The results showed that smoother surfaces are obtained as the grit size number of the abrasive increased. On the other hand, minor differences were observed on cell damages and surface roughness as feed speed changed. Also, there was little difference among treatments concerning wetting behavior and surface energy. Pull-off strength was more affected by changes in grit size than feed speed. A P100-grit size program with a feed speed of 7 m/min resulted in a suitable roughness which provided good adhesion and high pull-off strength after aging test.     

Wettability and adherence of acrylic paints on long and short rotation teaks

ABSTRACT

The quality of finished wood products depends on the quality of its coating layer. An important indicator for evaluating the quality is Adherence of the paint on the wood surface. The purpose of this research was to analyze the effect of wood surface roughness and the viscosity of acrylic paints (pure acrylic and acrylic copolymer) to the wettability and Adherence for long and short rotation teaks. Wood surface with various degrees of roughness was prepared by sanding with abrasive papers of P120, P240, and P360 grits. Different viscosity of the acrylic paints was prepared composition between paint and water (w/w) of 100:0, 90:10, 80:20, and 70:30. The wettability of the acrylic paints on teak wood surfaces was measured using a sessile drop contact angle method with the S/G model. Adherence of the coating layer was measured using a crosscut test. The results showed that the increase in the roughness (Ra) and the decrease in the viscosity of the paints resulted in the increase in the wettability which leads to better Adherence of acrylic paints on the surface of teak woods. The pure acrylic paint generated better wettability and Adherence compared to the acrylic copolymer.     

沙柳重组木表面粗糙度的二维和三维分析对比

沙柳是我国东北地区广泛分布的一种速生沙生灌木,它具有耐寒、耐旱、砂埋藏高、适应性强、生长迅速等优良特性。高性能重组木是将沙柳在保留原有纤维排列的前提下,经过精细化疏解、浸胶、干燥、热压等工序加工成一种大截面、高强度、高耐候的均质结构材。作为一种建筑结构材料,其密度和尺寸可控,在一定程度上可以替代实木,大大提高了其附加值和利用率。木质材料具有独特而复杂的表面纹理,因此对其表面粗糙度进行全面的评价尤为重要。笔者研究了一种利用超景深三维显微镜测量木材表面粗糙度的新方法,主要分析了测试的特点和原理,并与传统的二维探针式表面粗糙度测量仪的结果进行了对比。此外,还研究了相对湿度对重组木表面粗糙度测量的影响。结果表明:超景深三维显微镜是一种有效测量木材表面粗糙度的方法。同时发现,高相对湿度环境对样品的表面粗糙度有不利的影响,而湿度的变化对沙柳重组木的表面纹理均匀性影响较大。并且,考虑相对湿度对测量过程的影响是十分必要的。     

观光木木材涂饰工艺研究

观光木是广西大力发展的珍稀树种之一,具有优良的材性和机械加工性能.本文以观光木木材用的涂饰聚氨酯清漆和水性木器漆为研究对象,研究漆膜理化性能、光泽度和色度学特征的变化规律,为观光木木材高附加值实木制品的开发利用提供理论依据和信息.研究表明：①聚氨酯清漆的最佳涂饰工艺为：砂纸选用400#（表面粗糙度Ra为2.3）,底漆涂布量为50 g/m2,面漆涂布量为70 g/m2,涂饰次数为3底3面;②水性木器漆涂料的最佳涂饰工艺为：砂纸选用320#（表面粗糙度Ra为2.9）,底漆涂布量为100g/m2,面漆涂布量为120g/m2,涂饰次数为3底3面;③从漆膜理化性能、改善观光木表面光泽度和色度学特征以及节约原料看,聚氨酯清漆比水性木器漆有较明显的优势.