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研究了以烟秆碎料和聚乙烯(PE)为原料制造木塑复合材料的生产工艺,探讨了木塑配比、热压温度、热压时间及板材密度对复合材料性能的影响。结果表明:复合板材的最优工艺参数是烟秆碎料:聚乙烯为6:4、热压时间10 min、热压温度160℃、热压压力10 MPa、试验板密度0.8 g/cm3、酒精用量为聚乙烯用量的3%。 相似文献
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以麦秸碎料为主要原料,采用漆酶水浴与干法两种不同处理方法压制麦秸无胶碎料板,研究热压温度、热压压力和热压时间对板材物理力学性能的影响。试验结果表明:影响麦秸无胶碎料板物理力学性能的主要因素是热压温度;水浴处理方法压制碎料板的物理力学性能优于干法压制的碎料板;漆酶水浴处理方法较优的热压工艺参数为漆酶用量43.6U/g,含水率10%,热压温度170℃,热压压力3~4MPa,热压时间20~25min。 相似文献
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不同热压方法对无胶竹碎料板力学性能影响 总被引:1,自引:0,他引:1
分别采用普通热压和喷蒸热压两种热压方法制备了无胶竹碎料板,对它们的物理力学性能进行了对比研究与分析.结果表明,与普通热压法相比,喷蒸热压法制备的无胶竹碎料板的静曲强度、弹性模量与内结合强度明显提高,吸水厚度膨胀率显著减小,这可能是因为两种热压法热压过程中竹碎料发生的化学变化不同所致. 相似文献
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薄木贴面是提升木塑复合材料(WPC)实木感、改善其装饰性能的有效方法。为了解决木纤维/聚乙烯复合材料(WF/PE)表面胶接困难的问题,选择两种热塑性树脂膜为胶接材料,采用分段热压工艺进行贴面加工,以外观质量、表面胶合强度和浸渍剥离长度为性能评价指标,探究热压工艺及胶接材料种类的影响。发现采用马来酸酐接枝聚乙烯(MAPE)膜为胶接材料,在两段式工艺:热压时间160+60 s、热压温度150 ℃、热压压力1.5 MPa条件下,薄木贴面WF/PE的综合性能最优。SEM表征证明,MAPE膜可以有效促使薄木和PE基WPC基材之间的界面结合。 相似文献
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地质聚合物具有强度高、固化快等特点,作为新型无机胶凝材料在人造板制备中具有巨大的应用潜力。以玉米秸秆皮碎料为原料,偏高岭土基地质聚合物为胶黏剂,均匀组坯后经热压制备地质聚合物-玉米秸秆皮复合碎料板,重点探究了热压时间、热压温度、施胶量及密度对板材力学、耐水、导热及阻燃性能的影响。结果表明:当热压时间为120 s/mm、热压温度为170℃、密度为0.9 g/cm3、施胶量为40%时,所得板材静曲强度、弹性模量、内结合强度分别达到9.20、1 902.50、0.36 MPa,24 h吸水厚度膨胀率达到24.2%,烟密度等级(SDR)达到12.46,静曲强度和内结合强度符合GB/T 24312—2009《水泥刨花板》中合格品要求。 相似文献
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竹席/竹碎料新型建筑模板制备工艺研究 总被引:1,自引:0,他引:1
将小径竹及竹材加工剩余物加工成一定规格的竹碎料。以竹碎料为芯层,以竹席为表层组成板坯,通过热压制备竹席/竹碎料新型建筑模板。采用正交试验,选取热压时间、热压温度和施胶量作为工艺因素,对竹席/竹碎料复合新型建筑模板制备工艺进行了研究。研究发现,施胶量对产品的各项性能指标的影响最显著,其次是热压时间和热压温度。通过分析得出优化工艺:热压时间70 s.mm-1,热压温度为170℃,施胶量为10%。 相似文献
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选用农作物秸秆-麦秸粉和热塑性塑料-高密度聚乙烯(HDPE)为原料,添加马来酸酐接枝聚乙烯(MAPE)为改性剂,利用单双螺杆挤出机组,采用熔融挤出方式制备麦秸塑料复合材料。在其它条件固定的情况下,研究双螺杆挤出机温度、转速和麦秸粉含量等因素对麦秸塑料复合材料冲击强度的影响,设计二次正交旋转回归组合试验方案对双螺杆挤出工艺进行优化。麦秸塑料复合材料的冲击强度与双螺杆挤出机的温度和转速以及原料中麦秸粉添加比例存在一定的相关性,通过试验建立了麦秸塑料复合材料冲击强度(y)对双螺杆挤出机温度(x1)、转速(x2)、麦秸粉比例(x3)三个试验因素之间的正交回归模型方程:y=17.98106—0.82505x1^2-0.94349x2^2-1.00182x3^2;;从模型推知,当温度为160℃、双螺杆转速为30rpm和麦秸粉用量为60%时,冲击强度达到最大值17.98kJ/m2,实验验证结果与模型值相符。研究结果对提高麦秸塑料复合材料冲击强度和优化工艺参数具有重要的指导意义和应用价值。 相似文献
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我国农作物秸秆材料产业的形成与发展 总被引:22,自引:4,他引:22
为了保护森林资源和人类环境,解决我国木材原料供应不足的矛盾,发展农作物秸秆材料产业具有重要的现实意义.通过介绍国内外秸秆资源利用的现状,列举了目前国内开发的主要秸秆材料产品,并分析了其工艺特点,阐述了产品的用途,提出了影响秸秆材料产业发展的几个问题. 相似文献
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There is a growing desire to improve the properties and use of nonwood plant materials as supplements to wood materials for wood cement-bonded boards (WCBs). This study was conducted to determine the comparative properties of WCBs containing various amounts of discontinuous inorganic fiber materials, such as alkali-resistant glass fiber, normal glass fiber, mineral wool, and nonwood plant materials such as retted flax straw and wheat straw particles. Tested cement-bonded boards were made at wood/additive compositions of 100/0, 90/10, 80/20, 70/30, 60/40, and 50/50 (weight percentages). Seventy-eight laboratory-scale WCBs were produced. Various board properties, such as the modulus of rupture (MOR), internal bonding strength (IB), water absorption (WA), thickness swelling (TS), and linear expansion (LE), were studied. The test results showed that three types of discontinuous inorganic fiber used as reinforcing materials in composites significantly enhanced and modified the performance of WCBs. The mechanical properties and dimensional stability of cement-bonded board were significantly improved with increasing amounts of the additives. MOR and IB were increased; and WA, TS, and LE of boards were reduced by combination with the inorganic fiber materials. The results also indicated that combination with retted flax straw particles only slightly increased the MOR of boards, and wheat straw particles led to marked decreases in all the mechanical properties and the dimensional stability of WCBs.Part of this report was presented at the 50th Annual Meeting of the Japan Wood Research Society, Kyoto, April 2000 相似文献
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We investigated the hydration behavior and some physical/mechanical properties of cement-bonded particleboard (CBPB) containing particles of wheat straw and poplar wood at various usage ratios and bonded with Portland cement mixed with different levels of inorganic additives. We determined the setting time and compression strength of cement pastes containing different additives and particles, and studied the effects of these additives and particles on thickness swelling, internal bond strength and modulus of rupture of CBPB by using RSM (Response Surface Methodology). The mathematical model equations (second-order response functions) were derived to optimize properties of CBPB by computer simulation programming. Predicted values were in agreement with experimental values (R2 values of 0.93, 0.96 and 0.96 for TS, IB and MOR, respectively). RSM can be efficiently applied to model panel properties. The variables can affect the properties of panels. The cement composites with bending strength > 12.5 MPa and internal bond strength > 0.28 MPa can be made by using wheat straw as a reinforcing material. Straw particle usage up to 11.5% in the mixture satisfies the minimum requirements of International Standard, EN 312 (2003) for IB and MOR. The dose of 4.95% calcium chloride, by weight of cement, can improve mechanical properties of the panels at the minimum requirement of EN 312. By increasing straw content from 0 to 30%, TS was reduced by increasing straw particle usage up to 1.5% and with 5.54% calcium chloride in the mixture, TS satisfied the EN 312 standard. 相似文献
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INTRODUCTIONSome scientists and specialists think that agriculturalresidues are the second forest resource in China.Straw boards use the agricultural residues, such aswheat straw, rice straw and so on, as main rawmaterial, which are one-year-growth plants and veryrich in China. Producing straw boards can increasewood resource and decrease consumption of wood(Zhou Dingguo, et al, 2000).Wetting is a term to describe what happens when aliquid meets with a solid surface. The surface contact… 相似文献
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稻草原料酸碱性及稻草中密度纤维板的性能 总被引:8,自引:2,他引:8
测试分析了稻草原料的pH值和缓冲容量,分别使用脲醛树脂胶和异氰酸酯胶在特定工艺条件下压制了稻草中密度纤维板,并测试了板材性能。结果表明:1)稻草秸秆原料呈弱碱性,缓冲容量远高于普通木材;经热磨处理获得的稻草纤维呈弱酸性,其缓冲容量虽较稻草秸秆有一定幅度的下降,但仍高于普通木材;2)脲醛树脂或异氰酸酯稻草中密度纤维板的性能都明显优于相应的碎料板;在密度0.80g/cm3和施胶量17%的条件下,脲醛树脂稻草中密度纤维板性能达到国标GB/T17657-1999一等品的要求,在密度0.80g/cm3和施胶量6%的条件下,异氰酸酯稻草中密度纤维板性能达到国标GM/T17657-1999优等品要求。 相似文献