Application of electrospun polyurethane web to breathable water-proof fabrics

Electrospun web may possibly be widely applied to protective garments or specialty textiles due to its high level of protection as well as comfort. Of particular interest in this study is to develop waterproof-breathable fabric by applying electrospun web of polyurethane directly onto the substrate fabric. The optimal electrospinning condition was examined with regards to the concentration, applied voltage and tip-to-collector distance. Solvent-electospinning of polyurethane was performed at the optimum condition, using N,N-dimethylacetamide as solvent. The thickness of 0.02 mm of electrospun web was applied onto the polyester/nylon blended fabric. For comparison, the polyester/nylon fabrics were coated with 0.02 mm thickness of polyurethane resin membranes adopting four different conditions. The electrospun PU web/fabric was compared to resin coated fabrics in terms of water-proof and breathable properties. The electrospun web applied fabric showed higher air permeability, vapor transmission, and thermal insulation properties than resin coated fabrics, which can be translated as greater comfort sensation of electrospun applied fabrics. However, water resistance value of electrospun web applied fabric did not reach that of resin coated fabrics.     

Highly porous polyacrylonitrile/polystyrene nanofibers by electrospinning

The concept of phase separation was coupled with electrospinning to induce polyacrylonitrile (PAN) and polystyrene (PS) bicomponent electrospun fibers that, upon removal of the phase-separated PS domains by solvent extraction, became nanoporous. Electrospinning of PAN (Mw 150 kDa) with 5 % w/w PS (Mw 250 kDa) at a 10 % w/w total concentration in N,N-dimethylformamide (DMF) produced fibers with stable morphology and average diameters from 1130±680 to 890±340 nm by FESEM. The nanoporous fibers made from a 95/5 w/w PAN/PS bicomponent precursor had internal pores of about 20∼110 nanometers. Pore sizes of the porous PAN fibers were decreased to approximately ∼25 nm after oxidation and carbonization thermal treatment because of fiber shrinkage during the thermal treatment. The fibers retained a high density of pores after the thermal treatment.     

Preparation of luminescing nanocrystal and its application to electrospinning

In this study, quantum dots (QDs) having the photophysical properties of brightness, photostability and narrow emission were synthesized. The electrospinning has been introduced to be a simple technique for generating ultrathin fibers. Herein, we have synthesized QDs and electrospun polyvinylacetate (PVAc) nanofibers having these strongly luminescing QDs particles. The size and morphology of QDs were recorded with transmission electron microscopy (TEM). The structural nanofiber webs have been discussed by scanning electron microscopy (SEM). And fluorescence properties of strongly luminescing QDs nanofibers were also discussed.     

Transport properties of layered fabric systems based on electrospun nanofibers

Layered fabric systems with electrospun polyurethane fiber web layered on spunbonded nonwoven were developed to examine the feasibility of developing protective textile materials as barriers to liquid penetration using electrospinning. Barrier performance was evaluated for layered fabric systems, using pesticide mixtures that represent a range of surface tension and viscosity. Air permeability and water vapor transmission were assessed as indications of thermal comfort performance. Protection performance and air/moisture vapor transport properties were compared for layered fabric systems and existing materials for personal protective equipment (PPE). Layered fabric systems with electrospun nanofiber web showed barrier performance in the range between microporous materials and nonwovens used for protective clothing. Layered fabric structures with the web area density of 1.0 and 2.0 g/m² exhibited air permeability higher than most PPE materials currently in use; moisture vapor transport was in a range comparable to nonwovens and typical woven work clothing fabrics. Comparisons of layered fabric systems and currently available PPE materials indicate that barrier/transport properties that may not be attainable with existing PPE materials could be achieved from layered fabric systems with electrospun nanofibrous web.     

Application of electrospun silk fibroin nanofibers as an immobilization support of enzyme

Silk fibroin (SF) nanofibers were prepared by electrospinning and their application as an enzyme immobilization support was attempted. By varying the concentration of SF dope solution the diameter of SF nanofiber was controlled. The SF nanofiber web had high capacity of enzyme loading, which reached to 5.6 wt%. The activity of immobilizedα-chymotrypsin (CT) on SF nanofiber was 8 times higher than that on silk fiber and it increased as the fiber diameter decreased. Sample SF8 (ca. 205 nm fiber diameter) has excellent stability at 25°C by retaining more than 90 % of initial activity after 24 hours, while sample SF11 (ca. 320 nm fiber diameter) shows higher stability in ethanol, retaining more than 45% of initial activity. The formation of multipoint attachment between enzyme and support might increase the stability of enzyme. From these results, it is expected that the electrospun SF nanofibers can be used as an excellent support for enzyme immobilization.     

Antimicrobial gelatin nanofibers containing silver nanoparticles

Gelatin is one of the most promising biomaterials due to its excellent biocompatibility and biodegradability. In order to improve the antimicrobial activity of gelatin, gelatin nanofibers containing silver nanoparticles were prepared by electrospinning gelatin/AgNO₃/formic acid system, followed by UV irradiation. They were characterized by UV-visible spectroscopy, scanning electron microscopy, transmission electron microscopy, and X-ray diffraction analysis. It was observed that the silver nanoparticles, which presented quasi-sphere shaped and 9–20 nm average diameters, were generated on the surface of the gelatin nanofibers. The size of the silver particles can be adjusted by changing the content of AgNO₃. With increasing the amount of AgNO₃, the average diameters of fibers decreased. The gelatin-Ag nanocomposites were found effective against Staphylococcus aureus and Pseudomonas aeruginosa. From these results, it is expected that the electrospun antimicrobial gelatin nanofiber mat can be used as an excellent wound dressing.     

The effect of molecular weight and the linear velocity of drum surface on the properties of electrospun poly(ethylene terephthalate) nonwovens

In this study, we evaluated the effect of the molecular weight of the polymer on electrospun poly(ethylene terephthalate) (PET) nonwovens, and their mechanical properties as a function of the linear velocity of drum surface. Polymer solutions and electrospun PET nonwovens were characterized by means of viscometer, tensiometer, scanning electron microscope (SEM), wide angle X-ray diffraction measurement (WAXD) and universal testing machine (UTM). By keeping the uniform solution viscosity, regardless of molecular weight differences, electrospun PET nonwovens with similar average diameter could be obtained. In addition, the mechanical properties of the electrospun PET nonwovens were strongly dependent on the linear velocity of drum surface. From the results of the WAXD scan, it was found that the polymer took on a particular molecular orientation when the linear velocity of drum surface was increased. The peaks became more definite and apparent, evolving from an amorphous pattern at 0 m/min to peaks and signifying the presence of crystallinity at 45 m/min.     

The effect of salt on the roller electrospinning of polyurethane nanofibers

In this study, we investigated the effect of tetraethylammoniumbromide (TEAB) salt on the spinnability of polyurethane nanofibers via roller electrospinning method. At first, solution properties, spinnability and fiber properties were determined and then all the results were analyzed. According to the results, TEAB salt concentration has an important effect on the conductivity, viscosity, spinning performance, fiber diameter and morphology. It was found that all these parameters increased with salt concentration. Also it was indicated that viscosity decreased with shear rate. Polyurethane including 1.82 wt % TEAB gives the best spinning performance although 0.87 wt % TEAB is the optimum value related to fiber properties such as diameter, uniformity and morphology given the ideal polyurethane nano web structure.     

Effect of concentration on electrospun polyacrylonitrile (PAN) nanofibers

An allometrical scaling relationship between the diameter of electrospun nanofiber and solution concentration is established, the scaling exponent differs greatly between different polymers and the same polymer with different molecules or the same molecules with different properties. The diameter of electrospun polyacrylonitrile (PAN) nanofibers increases approximately linearly with solution concentration.     

Performance modification of a melt-blown filter medium via an additional nano-web layer prepared by electrospinning

A poly(acrylonitrile) (PAN) nano-web was electrospun on a commercial melt-blown poly(propylene) (PP) filter medium to generate composite filter media. The performance of these media was characterized in terms of filtration efficiency and pressure drop. Quality factors calculated from these parameters were used to evaluate the overall efficacy of the filter media. Structural characterization of the composite media showed that a thin layer of nano-web could improve the overall performance by increasing filtration efficiency without significant increase of pressure drop.