微米木纤维模压制品握钉力计算理论

分析微米木纤维模压制品握钉力计算的重要性,提出其握钉力力学分析的基本假设,建立其握钉力计算的力学模型,推导螺纹牙受力的分布函数.应用本文提出的理论,可以根据微米木纤维模压制品的刚度和螺纹的几何参数定量计算螺纹牙受力分布,进而计算其握钉力,为微米木纤维模压制品握钉力计算提供重要理论依据.     

微米木纤维模压制品握钉结合部载荷分布系数的确定方法

微米木纤维模压制品是通过细胞纵向劈裂而成的微米木纤维模压成型的新型高强度人造木基材料制品.以人造木基材料为主要材料的各种握钉力的计算均以栽荷沿轴向分布的积分方程为基础,而有关其栽荷分布系数的精确计算尤为重要.为此本文首先建立了握钉结合部裁荷分布的力学模型,然后给出了螺纹牙受力变形协调条件,推导出了轴向载荷分布强度与螺纹牙侧面上比压的关系式,分析了微米木纤维铺装纹理方向对其模压制品弹性模量的影响,从而详细地推导出了微米木纤维模压制品握钉结合部载荷分布系数的计算公式.     

微米木纤维模压制品握螺钉力理论的试验验证

介绍了微米木纤维模压制品握螺钉力计算理论,利用螺纹牙受力分布公式计算了螺纹牙受力分布百分比并计算出握螺钉力的理论值;通过握螺钉力试验测得握螺钉力实际值,将其与理论计算值进行对比,验证了微米木纤维模压制品握螺钉力理论的正确性.     

微米木纤维模压制品握钉结合部弹性变形与载荷分布系数的解析

微米木纤维模压制品握钉结合部的承栽能力与其受力时的弹性变形及螺纹牙栽荷分布情况有关,弹性变形由螺纹牙受弯曲、剪切和挤压情况进行分析和求解,进而结合弹性变形和有关几何参数、物理参数间的关系,推导出微米木纤维模压制品握钉结合部载荷分布系数的计算方法,为承载能力计算和结构设计提供理论依据.     

我国微米木纤维模压制品工业化前景与效益预测

微米木纤维模压制品是由微米木纤维木材细胞纵向劈裂而模压成型的新型高强度人造木基材料制品,具有我国自主知识产权,应用前景广阔.本文介绍了我国微米木纤维模压制品的发展现状,分析了其工业化前景并进行了效益预测,为我国木材工业提供了新的发展方向.     

碳化微米木纤维模压DPF设备的研究与实验

介绍了以碳化微米木纤维模压DPF的技术及工艺,研究了微米木纤维模压制品的制备方法,设计了专用模压设备,阐述了实验方法,获取了关键工艺参数,为产品产业化推广奠定了基础.     

微米木纤维模压制品形成的试验装备与工艺

研究微米木纤维模压制品形成的专用模压设备,阐述试验方法,介绍初步的模压工艺.根据其方法可制备密度达1.30 g·cm-3、握钉力达2 450 N、孔深50 mm以上的压制木零件,超过现有纤维或刨花制品的性能.本文提出的微米木纤维模压制品工艺方法,可以制备具有超高密度和超高强度的异型曲面零件,一次成型,提高原料利用率,并简化异型曲面零件加工工序.将细胞裂解理论、微米切削技术转化到工程应用,有效利用了废劣材、次小薪材,通过细胞重组和模压成型,提高了木材出材率.文中给出试验的初步工艺参数是经过多次试验获得的宝贵经验,对有志于该方向的产品开发将起到重要的借鉴和推动作用.     

微米木纤维颈椎夹板的制备及其弹性模量模型

为制备出在强度上满足医用条件的颈椎夹板,以微米级的木纤维为材料,通过对密度0.439 g/cm3、含水率12%~15%的毛白杨进行微观组织观察,发现木材内部呈现稳定的蜂窝状单向多孔结构,用其切削出平均厚度为52 mm的木纤维,具有良好的韧性和强度,经过模压可用于制造医用颈椎夹板。对木纤维不同铺装状态下的弹性模量进行计算,得出了在模压过程中纤维尺寸、密度、压缩量、施胶量、胶合程度等因素都会对夹板弹性模量产生一定的影响。     

木材细胞纤维分布与定量数学描述理论研究

采用微观力学和细胞数学理论，提出木材细胞纤维素内部的分布和尺寸的具体参数计算方法，证明在木纤维加工的过程中，刨片加工的尺寸最小，体现出纳微米技术在木材工业上的应用前景。应用本文的理论可以通过木材细胞纤维素和胞管组成结构变化，解释木材材性优劣的原因，确定纳微米木纤维和木粉的最佳加工工艺方法。从定量的观点解释木材细胞组成后物理和力学参数变化的本质原因，根据纤维、木质素、细胞直径和排列的程度，提出了一种木材细胞主方向截面纤维形状分布和定量描述的理论方法。     

基于OpenGL的微米长纤维模压汽车构件三维仿真

介绍了用VC 开发微米长木纤维模压异型车用木制品三维仿真系统的开发过程,探讨对3DS模型文件进行分析提取的方法,提出在OpenGL环境中根据分析提取得到的模型数据对微米长纤维模压汽车构件进行模拟仿真的方法.     

利用木质剩余物与废纸制备纸浆模塑材料的比较

对三种缓冲材料及利用木质剩余物一次纤维和废纸再生纤维制备纸浆模塑材料工艺过程进行对比。并利用扫描电镜观察热压干燥和真空干燥成型时,木质剩余物一次纤维与废纸再生纤维纤维形态结构的变化。结果表明：木质剩余物一次纤维纤维长度、宽度较废纸再生纤维得均匀,废纸再生纤维纤维表面有所损伤,纤维间的空隙增加,会导致与纤维间结合力有关的抗张强度、耐破强度和耐折强度等物理性能地下降。在生产实践中,要根据包装物的具体情况,选择合适的纸浆模塑原材料。     

Orthogonal cutting mechanics of maple: modeling a solid wood-cutting process

The experimental results of orthogonal cutting of maple and the modeling of the cutting mechanics are presented. The tool cutting forces were measured for different feed rates. A set of equations relating the tangential and feed forces to the tool edge width and feed rate (chip thickness) to calculate the chip and edge cutting force coefficients was developed. Then the chip force and edge force coefficients were calculated from experimentally obtained cutting forces and were plotted in a polar-coordinate system with respect to the fiber orientation of the maple disk. The polar-coordinate presentation of the cutting force results and the calculated cutting force coefficients provides an excellent visual appreciation of the relation between the cutting forces and the wood fiber orientation. Chips were also collected from various sectors of the wood disk. This analysis further identified the effects of fiber orientation and cutting forces on the types of chip formed and hence the cutting mechanics involved. By applying the calculated cutting coefficients for each tool orientation (in respect to the grain) it is possible to predict the feed and tangential forces for any feed rates. There is good agreement between the predicted and measured cutting forces.     

Relationship between clamp force and pull-out strength in lag screw timber joints

This study empirically examines the relationship between clamp force and pull-out strength in lag screw joints of timber members, using data obtained in tightening tests and pull-out tests. Maximum clamp force per unit screw length as determined from the tightening tests was lower than the lower bound for the 95% tolerance range for pull-out strength per unit screw length as determined from the pull-out tests. Moreover, X-ray CT (computed tomography) observations of anchor members from both tests revealed that failure behavior clearly differed between the tightening test and the pull-out test: tightening caused damage to the wooden, female thread in addition to major splitting damage in the wood perpendicular to the grain near the tip of the lag screw.     

微米木纤维图像的模拟再现理论和应用研究

提出了在木材工业中打破传统加工方法的微米级木纤雏的制备方法，并利用计算机图形技术对此过程进行了模拟再现研究。研究应用了计算机图形学中的B样条曲线法对木纤维的视频识别图像的模拟再现，来模拟微米木纤维的形成机理；利用计算机视频再现技术实现纤雏加工过程的质量控制。     

微米木纤维颈椎夹板的研制

以微米木纤维为材料替代国内外广泛采用的塑料与石膏而制作颈椎夹板,具有环保、绿色、与人体皮肤相容性好等优点。微米木纤维颈椎夹板是一种规则空间曲面加工的木质工件,为解决其双曲面造型的加工难题,目前这种复杂的夹板造型多先在专用模压机床上直接加工出不同曲线形状的夹板,之后使用普通数控机床或加工中心来进行形状修正。而建立微米木纤维颈椎夹板空间曲面的通用数学模型,利用模型参数驱动的通用性,直接由模型方程输入人体颈部相关尺寸参数,即可获得不同人群所需的加工尺寸,实现在一台机床上完成不规则曲面自动加工,可保证颈椎夹板造型的美观,并降低生产成本。VC++6.0对微米木纤维颈椎夹板造型进行的仿真验证表明,所建立的数学模型具有良好的精确性、通用性和实用性,为微米木纤维颈椎夹板加工系统的开发奠定理论基础。     

Fracture of multiply-bolted joints under lateral force perpendicular to wood grain

The crack initiation and propagation of multiplybolted joints subjected to lateral forces perpendicular to the grain were analyzed. Two types of bolted joint were subjected to lateral loads perpendicular to the grain. One had joints of two bolts aligned with the wood grain (type H), and the other had joints of two or three bolts aligned perpendicular to the grain (type V). The crack initiation and propagation were analyzed by means of the average stress method (ASM) and linear elastic fracture mechanics (LEFM), respectively. The maximum loads calculated by LEFM agreed comparatively well with the experimental results, and it was proved that the LEFM was an appropriate tool to analyze the fracture of multiply-bolted joints subjected to a force perpendicular to the grain. It was also found that the multiply-bolted joints failed with the fracture of the wood before the joints yielded, and that it caused a considerable decrease of the maximum loads. The reduction of strength should be considered in the design of multiply-bolted joints subjected to lateral forces perpendicular to the grain.Part of this work was presented at the annual meeting of the Architectural Institute of Japan, Hikone, September 1996