Effects of mat moisture content and press closing speed on the formation of density profile and properties of particleboard

Isocyanate resin-bonded 0.5 and 0.7 g/cm³ lauan (Shorea sp.) particleboards were produced from mats with uniform and distributed moisture content (MC) distributions, using three hot press closing speeds. The effects of these processing variables on the formation of density profile in particleboard and board properties were analyzed statistically. A definition of the density profile was introduced, and the correlations among the various defining factors were established. The results are summarized as follows. (1) The peak density (PD) of particleboard could be increased, with a slight reduction in the core density (CD), using mats with different MC distributions. (2) In a conventional density profile, CD and PD are highly dependent on the board mean density (MD); and the gradient factor (GF), peak distance from the faces (Pdi), and peak base (Pb) are significantly correlated to each other, at the 99% significance level. (3) Greater press closing speed reduces Pdi and Pb, with an increase in GF. (4) Greater press closing speed could increase the PD in board of low MD, with minimal effect on CD. (5) The modulus of elasticity (MOE) of particleboards from mats with high MC near the faces were consistently higher than those from mats with uniform MC, irrespective of the press closing speed, whereas their modulus of rupture (MOR) became indifferent at higher MD under slow and fast closing speeds. (6) Sanding does not improve the MOR and MOE of particleboard significantly.     

Development of binderless fiberboard from kenaf core

Binderless fiberboards with densities of 0.3 and 0.5 g/cm³ were developed from kenaf core material using the conventional dry-manufacturing process. The effects of steam pressure (0.4–0.8 MPa) and cooking time (10–30 min) in the refining process, fiber moisture content (MC) (10%, 30%), and hot-pressing time (3–10 min) on the board properties were investigated. The results showed that kenaf core binderless fiberboards manufactured with high steam pressure and long cooking time during the refining process had high internal bond (IB) strength, low thickness swelling (TS), but low bending strength values. The binderless fiberboards made from 30% MC fibers showed better mechanical and dimensional properties than those from air-dried fibers. Hot-pressing time was found to have little effect on the IB value of the binderless board at the refining conditions of 0.8 MPa/20 min, but longer pressing time resulted in lower TS. At a density of 0.5 g/cm³, binderless fiberboard with the refining conditions of 0.8 MPa/20 min recorded a modulus of rupture (MOR) of 12 MPa, modulus of elasticity (MOE) of 1.7 GPa, IB of 0.43 MPa, and 12% TS under the optimum board manufacturing conditions. Part of this article was presented at the 54th Annual Meeting of the Japan Wood Research Society, Hokkaido, August 3–5, 2004     

Reinforcement of fiberboard containing lingo-cellulose nanofiber made from wood fibers

Wood-based materials are fabricated with adhesives composed of various materials derived from fossil fuels. It is difficult to identify replacements for these chemical adhesives. This study explored nanofiber technologies as an alternative to these adhesives. In this study, we focused on reinforcement effects of lingo-cellulose nanofiber (LCNF) on fiberboards made from softwood and hardwood fiber. We discuss the density effects of reinforcement with LCNF because the density of medium-density fiberboard (MDF), which is widely used for construction, is standardized at about 0.60–0.80 g/cm³. Fiberboards were manufactured with three densities (0.60, 0.75, and 1.00 g/cm³). For softwood fiberboards, the bending properties for LCNF-mixed boards were higher than those for the control fiberboards at all densities. In this paper, control fiberboard means fiberboard with fiber only. For hardwood fiberboards, the bending properties for LCNF-mixed fiberboard for 1.00 g/cm³-density board were higher than those for the control fiberboard. For internal bond strength (IB), the IB for LCNF-mixed fiberboard was higher than that for the control fiberboard. The thickness swelling (TS) and weight change (WC) with water absorption for fiberboards containing LCNF were lower than those for control fiberboards. As a conclusion, physical and mechanical properties of the resulting fiberboards were significantly improved with the addition of LCNF, especially for softwood fiberboards, due to close binding between LCNF and wood fibers.     

Bond durability of kenaf core binderless boards II: outdoor exposure test

An outdoor exposure test was conducted on kenaf core binderless boards (pressing temperatures 200°, 180°, and 160°C; pressing pressure 3.0 MPa, time 10 min, target board thickness 5 mm, target board density 0.8 g/cm³) to estimate their bond durability. Modulus of rupture (MOR), modulus of elasticity (MOE), internal bonding strength (IB), thickness change, weight loss, Fourier transform infrared (FTIR) spectra, and color difference (ΔE*) by the CIE L^*a^*b^* system were measured at various outdoor exposure periods up to 19 months. These values were then compared with those of a commercial medium-density fiberboard (MDF; melamine-urea-formaldehyde resin; thickness 9.0 mm, density 0.75 g/cm³). Generally, dimensional stability and the retention ratios of MOR, MOE, and IB after the outdoor exposure test increased with increased pressing temperature of binderless boards. The MOR retention ratio of the kenaf core binderless boards with a pressing temperature of 200°C was 59.5% after 12 months of outdoor exposure, which was slightly lower than that of the MDF (75.6% after 11 months of outdoor exposure). Despite this, the bond durability of the kenaf core binderless boards should be viewed as favorable, especially when considering the fact that the retention ratio of 59.5% was achieved without binder and without obvious element loss. Part of this report was presented at the International Symposium on Wood Science and Technology, IAWPS2005, November 27-30, 2005, Yokohama, Japan     

Effects of density and resin content on the physical and mechanical properties of scrimber manufactured from mulberry branches

The silk industry in China produces a large amount of mulberry branches as by-product every year. Mulberry branches have high longitudinal toughness and good overall mechanical properties. However, these branches are incinerated because their utility in other industries is limited by their small size. This study determines the feasibility of manufacturing scrimber from mulberry branches by using cold pressing method, followed by thermo-curing with different densities and resin contents. Results show that density [ranging from (0.81–1.24) g/cm³] exerts a greater effect on the shear strength, modulus of rupture (MOR), and modulus of elasticity (MOE) than resin content (changing from 8 to 20 %). The increase rate slows down when the density exceeds 1.1 g/cm³ and the resin content reaches more than 12 %. The strength-to-weight ratio analysis shows that the MOR/density and MOE/density maximum at 1.02–1.10 g/cm³. The density and resin contents of mulberry scrimber with cold compress and heat setting can be set to 1.0–1.1 g/cm³ and at approximately 12 %, respectively. The mechanical properties of the product meet the maximum requirement indicated in the Chinese national standard for construction. Mulberry scrimber can be a very promising supplement for wood because of its good performance, abundant supply, and renewability.     

Formation of the density profile and its effects on the properties of particleboard

Summary Two types of particleboards bonded with an isocyanate resin, one with uniform vertical density profile (homo-profile), and the other with conventional U-shaped profile, were fabricated to various density levels using lauan (Shorea spp.) particles. The fundamental relationships between the density profile and the board properties were determined, and the results are summarized as follows: 1. In homo-profile boards, the moduli of rupture (MOR) and elasticity (MOE), internal bond (IB) strength, and screw withdrawal resistance (SWR), are highly correlated to the board mean density. 2. The bottom limit of the board density is estimated to be ca. 0.25 g/cm³, based on the correlation regressions between mechanical properties and mean density. 3. At equal mean density level, the MOR and MOE of the conventional particleboards are higher than the homo-profile boards, due to the higher density near the faces. However, the reverse is true for IB, owing to the presence of the low density core in the former. 4. The net impact of peak density on MOR and MOE is greater at higher mean density level while raising the core density results in more pronounced improvement in IB at lower density. 5. In addition to the compaction ratio, the dimensional stability of the board is also affected by the peak area and mat moisture content. Received 9 January 1997     

杨木微纳纤丝改良秸秆纤维板性能的研究

通过不同浓度微纳纤丝/MF混合液对秸秆纤维板进行不同浸注时间处理后,分析可知:微纳纤丝的浓度越大,对提高秸秆纤维板的静曲强度和弹性模量效果越好;而增加浸渍时间虽然有利于提高秸秆纤维板的平均密度,但同时会提高其密度梯度。较佳的工艺参数分别是秸秆纤维板密度:0.8g/cm~3;微纳纤丝浓度:1.0%;浸渍时间:8h。     

氧气低温等离子体不同处理功率脱除MDF板中游离甲醛研究

应用低温等离子体技术，研究中密度纤维板中游离甲醛的脱除机理和效率。结果表明，处理时间10min，随着放电功率的增加，甲醛的脱除效率也逐渐增大；处理后板材的静曲强度、弹性模量和肉结奢强度也均有不同程度的提高。     

Manufacture and properties of ultra-low-density fiberboard

Low-density fiberboards with densities ranging from 0.05 to 0.50g/cm³ were manufactured with steam injection pressing. Bond-type and foam-type isocyanate compound resin adhesives were used separately at 10% and 30% resin content levels. Two types of different-size fibers from softwood were used. Mechanical, dimensional, thermal, and sound insulation properties of the fiberboards were tested. The results are as follows: (1) Bond-type isocyanate adhesive showed higher mechanical and dimensional properties of low-density fiberboards than the foam-type adhesive. (2) Fiberboards produced from small fibers have better mechanical and dimensional properties than those made from large fibers. (3) Thermal conductivity of fiberboards depends more on the board density than on the type of resin or fiber dimension. At a board density lower than 0.2 g/cm³, the thermal conductivity is almost equivalent to those of thermal insulation materials such as polystyrene foam and rock wool, (4) Generally, the sound absorption coefficient of low-density fiberboards tends to increase at higher sound frequency. As the board thickness increases, low-frequency sounds are more readily absorbed by boards.Part of this report was presented at the 46th annual meeting of the Japan Wood Research Society, Kumamoto, April 1996     

Development of an air-injection press for preventing blowout of particleboard V: effects of board density and thickness on property of board manufactured from high-moisture particles

Particleboards with thickness of 10 mm and densities of 0.6, 0.7 and 0.8 g/cm³ were manufactured from high-moisture particles using urea–formaldehyde resin and the effectiveness of air injection was examined. The temperature in the 0.6 and 0.7 g/cm³ boards was lower with air injection than without during the initial to middle stages of pressing, while the temperature in the 0.8 g/cm³ board remained lower with air injection than without throughout the entire pressing process. Air injection reduced the pressing time required to manufacture the 0.6 and 0.7 g/cm³ boards and also increased the internal bond strength of boards of all densities. In the 0.6 and 0.7 g/cm³ boards, air injection reduced the modulus of rupture (MOR), while in the 0.8 g/cm³ boards, the MOR was similar between those manufactured by injecting and not injecting air. Air injection was also found to be effective for boards of high densities. The effectiveness of the air injection on thick boards was investigated by manufacturing 20-mm-thick boards of 0.7 g/cm³. Without air injection, it was not possible to manufacture the 20-mm-thick boards, even by extended hot pressing, but air injection allowed the boards to be manufactured by pressing for 16 min. Air injection was also shown to be effective for manufacturing thick boards.     

Effect of thermo-mechanical refining on properties of MDF made from black spruce bark

The effects of thermo-mechanical refining conditions on the properties of medium density fiberboard (MDF) made from black spruce (Picea mariana) bark were evaluated. The bark chips were refined in the MDF pilot plant of Forintek Canada Corporation under nine different refining conditions in which preheating retention time was adjusted from 3 to 5 to 7 min and steam pressure was set at either 0.6, 0.9 or 1.2 MPa. The resulting bark fibers were blended with 12% UF resin (based on oven-dry fiber weight) using a mechanical blender. The resinated fibers were manually formed into fiber mats and hot-pressed into MDF panels using consistent parameters. Two panels for each refining condition were produced, resulting in a total of 18 panels. Analysis of variance (ANOVA) was used to analyze the significance of factors. Regression coefficients and 3D contour plots were used to quantify the relationship between panel properties and the two test factors. The results from this study indicated that the preheating retention time was a significant factor for both modulus of rupture (MOR) and modulus of elasticity (MOE), the steam pressure was a significant factor for internal bond strength (IB), MOR and MOE, whereas both factors were insignificant for thickness swelling, water absorption and linear expansion. The properties of MDF panels were quadratic functions of retention time and steam pressure. Compared to the ANSI standard for 120-grade MDF, most panels with a nominal density of 950 kg/m³ had very high IB (>1 MPa) and acceptable MOR, MOE and dimension stabilities. These results suggest that black spruce bark residues can be considered as a potentially suitable raw material for manufacturing MDF products.     

Structural mechanism and effect of hole compressibility on mechanical strength of MFLB

We have studied the structural mechanism of micron flaky wood fiber light density board (MFLB), of which voids are an important structural characteristic. A new parameter called hole compressibility (η) was added to study the characteristics of MFLB further, in order to produce various levels of hole compressibility. A set of hot pressures was applied, and uniform parts at cross-sections of MFLB were selected to study the effects of hole compressibility on the modulus of elasticity (MOE) and modulus of rupture (MOR) of MFLB by microscopic analyses. The results showed that MFLB (0.3 g/cm³ in density) processed at various hot pressures (from 1.6 to 2.2 MPa) all meet the norms of the Japan Light Particleboard Industrial Standard JISA 5908, where η ⩽ 0 ranging from −0.0487 to −0.068. The critical value of hole compressibility at which the strength began to decrease was also obtained. We compared the void distribution, size and shape at different void contents and hole compressibility and discussed the effects of hole compressibility on MOE and MOR of MFLB as well. To a certain density of raw material and micro-fiber of a certain thickness, the strength of MFLB can be decreased with an increase in hole compressibility. When the hole compressibility of MLFB exceeds a certain critical value, loading at a lower level will decrease MOR and MOE of MFLB considerably. __________ Translated from Scientia Silvae Sinicae, 2007, 43(6): 123–127 [译自: 林业科学]     

Sandwich panel of veneer-overlaid low-density fiberboard

Low-density sandwich panels of veneer-overlaid fiberboards of 12 mm thickness for structural use were manufactured at densities of 0.3–0.5g/cm³ using an isocyanate compound resin adhesive and steam injection pressing method. The effects of board density, veneer thickness, and resin content on the fundamental properties of sandwich panels were examined, with the following results: (1) The dry moduli of rupture and elasticity in the parallel direction of sandwich panels with thicker veneers were superior. The dry moduli of rupture and elasticity in the parallel direction of sandwich panels with 2.0 mm thick veneer at densities of 0.4–0.5 g/cm³ were 40–60 MPa, and 5–8 GPa, which were two and four times as much as those of homogeneous fiberboards, respectively. (2) The higher-density panels exhibited tensile failure at the bottom veneer surface during static dry bending in a parallel direction, whereas lower-density panels experienced horizontal shear failure in the core. (3) The dimensional stability of sandwich panels had good dimensional stability, with negligible springback after accelerated weathering conditions. (4) The thermal insulation properties of sandwich panels were found to be much superior to other commercial structural wood composite panels.Part of this report was presented at the 47th annual meeting of the Japan Wood Research Society, Kouchi, April 1997     

Wood properties and their among-family variations in 10 open-pollinated families of Picea jezoensis

This study aimed to evaluate radial and among-family variations of wood properties in Picea jezoensis. A total of 174 trees were randomly selected from 10 open-pollinated families in a progeny trial for measuring stem diameter, dynamic Young’s modulus of log (DMOE_log), annual ring width (ARW), air-dry density (AD), modulus of elasticity (MOE), and modulus of rupture (MOR). Mean values of DMOE_log, AD, MOE, and MOR were 9.60 GPa, 0.41 g/cm³, 9.44 GPa, and 76.6 MPa, respectively. Significant differences among families were observed in all properties. F values obtained by analyzing variance in wood properties were higher than those generally observed in growth traits. In addition, F values in wood properties remained relatively higher from the 1st to 25th annual ring from the pith, although F value in ARW rapidly decreased with each increase in annual ring number. These results indicate that genetic factors largely contributed to the variance in wood properties compared with the growth traits.     

Properties of kenaf core binderless particleboard reinforced with kenaf bast fiber-woven sheets

Kenaf composite panels were developed using kenaf bast fiber-woven sheets as top and bottom surfaces, and kenaf core particles as core material. During board manufacture, no binder was added to the core particles, while methylene diphenyldiisocyanate resin was sprayed to the kenaf bast fiber-woven sheet at 50 g/m² on a solids basis. The kenaf composite panels were made using a one-step steam-injection pressing method and a two-step pressing method (the particleboard is steam pressed first, followed by overlaying). Apart from the slightly higher thickness swelling (TS) values for the two-step panels when compared with the one-step panels, there was little difference in board properties between the two composite panel types. However, the two-step pressing operation is recommended when making high-density composite panels (>0.45 g/cm³) to avoid delamination. Compared with single-layer binderless particleboard, the bending strengths in dry and wet conditions, and the dimensional stability in the plane direction of composite panels were improved, especially at low densities. The kenaf composite panel recorded an internal bond strength (IB) value that was slightly low because of the decrease of core region density. The kenaf composite panel with a density of 0.45 g/cm³ (one-step) gave the mechanical properties of: dry modulus of rupture (MOR) 14.5 MPa, dry modulus of elasticity (MOE) 2.1 GPa, wet MOR 2.8 MPa, IB 0.27 MPa, TS 13.9%, and linear expansion 0.23%.     

Predicting the flexural properties of Chinese fir (Cunninghamia lanceolata) plantation dimension lumber from growth ring width

In this report, the 575 specimens were divided into ten groups based on range of growth ring width. The modulus of elasticity (MOE) and modulus of rupture (MOR) of 45 × 90 mm specimens of Chinese fir (Cunninghamia lanceolata (Lamb.) Hook.) plantation dimension lumber were analyzed by average growth ring width and average density of each group. The results showed that the average growth ring width was in inverse proportion to density, MOE, and MOR of the dimension lumber. Furthermore, average density was in direct proportion to MOE and MOR of the dimension lumber. The coefficient of determination (R ²) for all the regression equations ranged from 0.7340 to 0.9207 at a significance level of 0.001. However, without such group classification, there was poor relationship between growth ring width, density, MOE, and MOR with a determination coefficient of 0.0901–0.1855. This finding suggested that it was feasible to predict the flexural properties of Chinese fir plantation dimension lumber by average growth ring width after specimen group classification.     

Some of the properties of particleboard made from paulownia

The objective of this study was to determine some of the properties of experimental particleboard panels made from low-quality paulownia (Paulownia tomentosa). Chemical properties including holocellulose, cellulose, lignin contents, water solubility, and pH level of the wood were also analyzed. Three-layer experimental panels were manufactured with two density levels using urea–formaldehyde as a binder. Modulus of elasticity (MOE), modulus of rupture (MOR), internal bond strength (IB), screw-holding strength, thickness swelling, and surface roughness of the specimens were evaluated. Panels with densities of 0.65 g/cm³ and manufactured using a 7-min press time resulted in higher mechanical properties than those of made with densities of 0.55 g/cm³ and press times of 5 min. Based on the initial findings of this study, it appears that higher values of solubility and lignin content of the raw material contributed to better physical and mechanical properties of the experimental panels. All types of strength characteristics of the samples manufactured from underutilized low-quality paulownia wood met the minimum strength requirements of the European Standards for general uses.     

Prediction of wood stiffness, strength, and shrinkage in juvenile wood of radiata pine

Development of optimal ways to predict juvenile wood stiffness, strength, and stability using wood properties that can be measured with relative ease and low cost is a priority for tree breeding and silviculture. Wood static modulus of elasticity (MOE), modulus of rupture (MOR), radial, tangential, and longitudinal shrinkage (RS, TS, LS), wood density (DEN), sound wave velocity (SWV), spiral grain (SLG), and microfibril angle (MFA) were measured on juvenile wood samples from lower stem sections in two radiata pine test plantations. Variation between inner (rings 1–2 from pith) and outer (rings 3–6 from pith) rings was generally larger than that among trees. MOE and MOR were lower (50%) in inner-rings than in outer-rings. RS and TS were higher (30–50%) for outer-rings than inner-rings, but LS decreased rapidly (>200%) from inner-rings to outer-rings. DEN had a higher correlation with MOR than with MOE, while MFA had a higher correlation with dry wood MOE than with MOR. SLG had higher significant correlation with MOE than with MOR. DEN and MOE had a weak, significant linear relationship with RS and TS, while MOE had a strong negative non-linear relationship with LS. Multiple regressions had a good potential as a method for predicting billet stiffness (R ² > 0.42), but had only a weak potential to predict wood strength and shrinkage (R ² < 0.22). For wood stiffness acoustic velocity measurements seemed to be the most practical, and for wood strength and stability acoustic velocity plus core density seemed to be the most practical measurements for predicting lower stem average in young trees.     

Effect of flake geometry on properties of cement-bonded particleboard from mixed tropical hardwoods

Summary Laboratory scale cement-bonded particleboards were made from mixed particles of three tropical hardwoods. Boards were three-layered comprising of 2 mm thick sawdust face and 4 mm thick core layers made from flakes of three lengths-12.5 mm, 25.0 mm and 37.5 mm and two thicknesses of 0.25 mm and 0.50 mm. The panels were fabricated at three density levels of 1,050 kg/m³, 1,125 kg/m³ and 1,200 kg/m³. From the statistical factorial analysis carried out, flake length, flake thickness and board density had significant effects at 1% level of propability on the properties of the tested panels. Mean MOR ranged from 5.22 to 11.15 N/mm²; MOE-2,420 to 4,820 N/mm²; water absorption and thickness swelling following 144 hours soak in water, 32.95 to 46.00% and 0.35 to 5.47% respectively. The longer and thinner the flakes, the stronger, stiffer and more dimensionally stable the experimental cement-bonded particleboards. Similarly, the higher density panels generally exhibited higher strength values in terms of MOR and MOE and were more dimensionally stable. MOR, MOE, water absorption and thickness swelling were found to be highly correlated with flake length, flake thickness and panel density. Correlation coefficients (R) for these relationships were 0.888 to 0.986 for the combined variables; and 0.574 to 0.992 for the individual factors. In all the cases tested, the regression relationships were linear.     

Variation in wood properties among five full-sib families of Norway spruce (Picea abies)

Genetic- and environmental variation and correlation patterns were characterized for modulus of elasticity (MOE), modulus of rupture (MOR) and related wood traits: latewood proportion, wood density, spiral grain, microfibril angle and lignin content in five full-sib families of Norway spruce. The families were evaluated on the basis of clearwood specimens from the juvenile -mature wood transition zone of 93 sampled trees at age 30 year from seed. Family-means varied significantly (p < 0.05) for all wood traits studied except lignin content. MOE varied between 7.9–14.1 GPa among trees and 9.4–11.0 GPa among families. MOR varied between 47–87 MPa among trees and 61–71 MPa among families. Families remained significantly different in an analysis of specific MOE (MOE/density) and MOR (MOR/density). Hence, solely relying on wood density as a wood quality trait in tree breeding would not fully yield the potential genetic gain for MOE and MOR. Correlations between wood structural traits and specific MOE and MOR are presented and discussed.