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1.
The effect of the helix angle of a router bit on chip formation and electric energy per volume (specific energy) under different feed speeds and cutting depths during the milling of maple and China fir by a computer numerically controlled (CNC) router was investigated. The peripheral cutting edge of router bits were custom-made at helix angles of 0°, 2°, 4°, 6°, and 8°. The feed speed varied from 600 to 4800mm/min, and the depths of cut were set at 1,2,3,4, and 6mm. The chips were classified by sieving into a flake type, a splinter type (5 and 10 mesh), a flow type (20 and 40 mesh), and a granule type (< 40 mesh). As the feed speed and the cutting depth increased for the five router bits, more chips of the flake type and the splinter type were produced. However, the number of granule-type chips under the larger helix angle was reduced. The energy per volume removed (specific energy) increased with the feed speed and the depth of cut while milling maple and China fir. More specific energy per cubic centimeter was consumed under the lower feed speeds and the smaller depth of cut. The specific energy can be expressed as a negative power function of the feed speed or the cutting depth for maple and China fir.  相似文献   

2.
The experimental results of orthogonal cutting of maple and the modeling of the cutting mechanics are presented. The tool cutting forces were measured for different feed rates. A set of equations relating the tangential and feed forces to the tool edge width and feed rate (chip thickness) to calculate the chip and edge cutting force coefficients was developed. Then the chip force and edge force coefficients were calculated from experimentally obtained cutting forces and were plotted in a polar-coordinate system with respect to the fiber orientation of the maple disk. The polar-coordinate presentation of the cutting force results and the calculated cutting force coefficients provides an excellent visual appreciation of the relation between the cutting forces and the wood fiber orientation. Chips were also collected from various sectors of the wood disk. This analysis further identified the effects of fiber orientation and cutting forces on the types of chip formed and hence the cutting mechanics involved. By applying the calculated cutting coefficients for each tool orientation (in respect to the grain) it is possible to predict the feed and tangential forces for any feed rates. There is good agreement between the predicted and measured cutting forces.  相似文献   

3.
The general aim of work reported here was to assist designers and operators of routers and similar tools for cutting wood-composite boards, by providing a model predicting cutting force components from readily available material properties. This initial study explored, for edge cutting, the variation within a single medium density fibre board across the thickness and in various cutting directions in the plane of the board. Material properties of interest were specific gravity and friction coefficient. In slow linear cutting on a modified milling machine, carbide router inserts cut the edges of layers cut from a medium density fibre board. Specific gravity and coefficient of sliding friction were measured for each layer. Cuts were also made on full-thickness edges in various directions in the plane of the board. Chip thickness was varied from 0.025 to 0.8 mm. Parallel and normal force data and digital video images of chip formation were stored for analysis. Specific gravity increased as the fourth power of the distance from the central plane to the surface. Friction coefficient values, estimated both from cutting forces and from rubbing forces during return, varied about a value of 0.23, with no significant difference between layers. The values for cutting force per mm width of cut increased progressively from the central plane to the surface, in a logarithmic relation with specific gravity. The cutting forces did not vary with cutting direction in the plane of the board. For a sharp edge with 32° rake angle cutting at chip thickness values above 0.1 mm, the normal force component was negative, indicating reduced feed force and improved surface quality. With dulling, the threshold value of chip thickness for this increased. It is concluded that elaboration of this approach would generate relationships suitable for incorporating in a useful general model. However, it may be found that weight per unit area of board will suffice as a proxy for cutting resistance in modelling the cutting of full-thickness edges. Received 10 June 1999  相似文献   

4.
为解决传统热磨法加工微米薄木片及木纤维中高能耗、工序复杂、加工成本高的缺点,现改变加工方法,采用顺纹纵向刨切木材的方式,研发了数控微米刨切试验台。试验台主要由机架、纵向进给机构总成、工件夹具、控制面板、刨切机构总成、升降机构总成和限位机构组成,可对宽度为50 mm,长度为300~600 mm,高度为20~90 mm的木材工件进行纵向进给、切削量进给和刨切作业。笔者对试验台整机以及各机构进行设计,并通过ANSYSY对刀具进行强度校核。通过试验,确定刨切机构切削角δ取45°,刀刃伸出量h取0.05 mm,刀门宽度d取0.2 mm,刨得的木片平均厚度为18.7μm,最薄为15μm。最后通过显微镜观察发现经过刨切后的刀刃部分出现磨损,可通过表面改性提高刀具的耐磨性。  相似文献   

5.
ABSTRACT

The effects of a fire-retardant treatment (FRT) and wood grain on three-dimensional changes of aircraft sandwich panels were evaluated. Unvarnished and varnished panels having the outer decorative layer made with bubinga (Guibourtia spp.) were studied. Half of the samples from each type of panel received an FRT (phosphate-based) on all three layers of the decorative plywood. The other half had the two inner layers treated and the outer layer untreated. Three different figures formed by the rotary cutting and grain orientation were identified and separately studied on veneer surfaces. Samples pre-conditioned to 20°C and 40% relative humidity (RH) underwent an adsorption (25°C, 90% RH) and then a desorption (25°C, 40% RH) treatments. Changes in moisture content (MC), swelling, shrinkage, roughness, and waviness were measured after each moisture exposure condition. The results showed that the FRT increased significantly MC, swelling, and shrinkage of unvarnished and varnished panels. This treatment as well as the type of wood figure affected roughness and waviness variations of unvarnished panels. However, the effects of these two factors were not noticeable once panels were varnished.  相似文献   

6.
This study has focused on solute diffusing into cell walls in solution-impregnated wood under conditioning, process of evaporating solvent. The purpose of this paper was to clarify the RH- (relative humidity-) schedule that promotes the solute diffusion into shrinking cell walls during conditioning. The wood samples impregnated with a 20 mass% aqueous solution of polyethylene glycol (PEG1540) was conditioned with a temperature of 40?°C to the equilibrium point at the RH where the samples swelled maximally. The samples were subsequently conditioned at 40?°C under the schedules including four ways of RH-decrease steps where the cell walls shrunk. The amount of solute (PEGs) diffused into cell walls during the conditioning logarithmically increased with increasing the number of the RH-decrease steps. This was well explained by the theoretical model that describes the solute diffusion into shrinking cell walls. It is clarified from the model that the RH, or moisture content of the sample, should be decreased as gradually as possible to increase the total amount of diffused solute into shrinking cell walls, and that the amount of diffused solute is smaller for the lower moisture content. The model also suggests that effect of change in RH schedule on change in total amount of diffused solute does not depend on solute diffusivity in the sample under drying in a vacuum over phosphorous pentoxide, and that impregnated wood should be conditioned under natural convection rather than forced convection for promoting the diffusion into shrinking cell walls.  相似文献   

7.
The present paper deals with developmental duration, emergence, longevity and fecundity ofAleurotuberculatus takabashi David & Subramaniam at different temperatures and humidity levels. The developmental time from egg to adult was 81.8, 56.9, 39.6, 29.9, 20.6 days at 15±1, 20±1, 25±1, 30±1, 35±1°C under constant relative humidity (RH) of 70±5%, respectively. At 25±1°C, the total developmental time was slightly affected by humidity, ranging from 46.4 days at 40±5% RH to 39.2 days at 90±5% RH. The developmental threshold and the thermal constant for the stage from egg to adult were 10.1°C and 542.8 day-degrees. It was estimated that the whitefly has about 10 generations a year in Fuzhou region in southeastern China. Lowest mortality rates of 12.4% for the egg, 6.8% for the nymph and 3.1% for the puparium were obtained at 15±1°C, while they were highest with 92.1% for the egg, 48.2% for the nymph and 36.3% for the puparium at 35±1°C. The mortality rates were slightly affected by humidity, ranging from 17.6% at 40±5% RH to 27.9% at 90±5% RH for the egg, 11.2% at 40±5% RH to 19.6% at 90±5% RH for the nymph, and 6.4% at 40±5% RH to 11.6% at 90±5% RH for the puparium. The emergence rate of adults decreased as temperature increased, ranging from 89.1% at 15±1°C to 21.5% at 35±1°C, so did the longevity of adults, ranging from 9.6 days at 15±1°C to 2.9 days at 35±1°C. The number of eggs per female was significantly affected by temperature (P.01), valuing 29.4 eggs per female at 15±1°C, 36.7 at 20±1°C, 52.4 at 25±1°C, 42.9 at 30±1°C, and 6.1 at 35±1°C. The optimal temperature for reproduction was about 25°C.  相似文献   

8.
This paper reports on the performance of coated carbide tools in turning wood-chip cement board. The coating materials studied were titanium carbonitride (TiCN), titanium nitride (TiN), chromium nitride (CrN), and titanium nitride/aluminum nitride (TiN/AlN), which were synthesized on the P30 carbide substrate. The aim is to investigate the effect of coating materials and cutting speeds on the wear characteristics of the coated carbide tools. Cutting tests were performed when turning wood-chip cement board at cutting speeds of 30, 40, 50 and 60 m/s, a depth of cut of 1mm, and a feed of 0.05 mm/rev. The results of the study show that the coated carbide tools provided better performance than the P30 carbide tool, especially in terms of reducing the progression of the wear rate and clearance wear. The TiN/AlN-coated carbide tool showed the smallest increase in both wear rate and clearance wear with an increase in cutting speed and had the longest tool life among the coated carbide tools investigated. Though the TiCN-coated carbide tool was observed to have a low wear rate and low clearance wear for cutting speeds of 30 and 40m/s, when the cutting speeds were >50m/s its wear rate and clearance wear were almost the same as those of CrN-and TiN-coated carbide tools, which had high values for these parameters.Part of this paper was presented at the 21st IUFRO World Congress, August 2000, Kuala Lumpur, Malaysia  相似文献   

9.
Surface quality and gluing performance of black spruce samples prepared by peripheral straight-edge knife planing and sanding were studied. Four wavelengths (1.5, 1.9, 3.1, and 6.5 mm) and four rake angles (15°, 20°, 25°, and 30°) were tested for peripheral planing. Three feed speeds (4, 10.5, and 17 m/min) and three grit size sandpapers (80, 100, and 120) were studied for sanding. The resulting surfaces were glued with an isocyanate adhesive and tested to evaluate their gluing performance (shear strength and percent wood failure). Results revealed that planing with a rake angle of 20° and wavelengths of up to 3.1 mm produced wood surfaces with adequate glueline shear strength. Sanding with 80-grit sandpaper produced the best glueline shear strength, regardless of feed speed. After accelerated aging, the loss of gluing performance was lower for the sanded samples compared with that of planed samples. In general, sanding process produced better wood surfaces for bonding with the adhesive studied.  相似文献   

10.
The development time, survival and fecundity of the generalist predatory mite, Neoseiulus umbraticus Chant, were determined at 20, 25, and 30?°C and 65?±?10?% RH. N. umbraticus females completed development in 9.7, 8.0 and 5.9 days, respectively, using a diet of all life stages of Tetranychus cinnabarinus Boisduval. Total developmental times of males were relatively shorter at 25 and 30?°C than at 20?°C. In general, preoviposition, oviposition, and postoviposition periods of N. umbraticus shortened as temperature increased. The longest survival rate of N. umbraticus of 80.5 days occurred at 20?°C, followed by 67.0 and 57.6 days at 25 and 30?°C, respectively. Mated females laid an average 0.9, 1.3 and 1.4 eggs per female per day and 33.1, 44.0 and 43.6 eggs over their entire lives at 20, 25 and 30?°C, respectively. The sex ratios of this species were 0.57, 0.57 and 0.54 female (female+male) at 20, 25 and 30?°C, respectively. The intrinsic rate of increase (rm) became greater with rising temperatures from 0.123 at 20?°C to 0.180 at 30?°C. The net reproduction rate (Ro) was highest at 25?°C (25.0 females/female) and lowest at 20?°C (18.8 females/female), while To decreased with increasing temperatures, from 23.8 days at 20?°C to 17.5 days at 30?°C.  相似文献   

11.
【目的】分析锯齿侧刃参数对锯切表面粗糙度的影响,通过优化锯齿侧刃参数,解决圆锯锯切时进给速度提高与表面粗糙度增大之间的矛盾,为新型木工圆锯片设计提供参考和指导。【方法】提出微量零径向侧后角锯齿的概念,使用9种不同锯齿侧刃参数的圆锯片,以水曲柳和高密度纤维板为对象进行锯切试验,研究不同进给速度下径向侧后角和零径向侧后角段对锯切表面粗糙度的影响。【结果】随着进给速度增加,锯切表面粗糙度增大,径向侧后角减小,锯切表面粗糙度降低,无零径向侧后角段锯齿锯切形成的表面粗糙度均高于具有零径向侧后角段锯齿,特别是当零径向侧后角段由0 mm增加到0.5 mm时,锯切表面粗糙度下降最为明显。当零径向侧后角段大于0.5 mm时,侧刃的零径向侧后角段具有"以锯代刨"的作用,与零径向侧后角锯齿相比同样可起到改善锯切表面质量的作用。【结论】锯切表面粗糙度一定程度上取决于锯痕深度。在实际锯切过程中,仅有长度近似等于每齿进给量的锯齿侧刃部分参与切削,占侧刃总长度的很小一部分,微量零径向侧后角锯齿中零径向侧后角段长度比每齿进给量略大且越接近每齿进给量越理想。具有微量零径向侧后角段锯齿的圆锯片与零径向侧后角锯齿相比,同样可起到改善锯切表面质量的作用;在保持其他切削参数不变的情况下,微量零径向侧后角段锯齿还可以减小锯齿侧刃与锯路壁之间的摩擦。  相似文献   

12.

Key message

The sawtooth parameters of the side edges likely affect surface roughness to a large extent in wood sawing. Our results point out the need to optimize the parameters of the side edges in order to maximize wood surface quality.

Context

Improving surface roughness of wood in rip sawing by optimizing the sawtooth parameters is a significant topic of focus in the research of wood processing. However, existing research focuses mainly on the optimization of the sawtooth parameters of the major cutting edges without taking into account the influences of length and angle of the side edges on surface roughness. Thus, adaptive parameters for the side edges should be proposed.

Aims

This study analyzes how the different parameters of side edges influence surface roughness when circular saws are used, and aims to resolve disparities between high feed speeds and better surface roughness.

Methods

In particular, this article presents the use of a sawtooth with a mic-zero-degree radial clearance angle. Northeast China ash (Fraxinus spp.) serves as the material for conducting this rip-sawing experiment. Nine types of sawtooth geometries at different feed speeds are used to study the influences of both the different radial clearance angles and the straight length of the zero-degree radial clearance angle on surface roughness (Ra).

Results

Surface roughness increases with the increase in feed speed, and the smaller the radial clearance angle of the sawteeth, the smaller the surface roughness. When the sawteeth have a mic-zero-degree radial clearance angle, the sawing surface roughness is lower than that of the value of sawteeth with radial clearance angles, especially when the straight length of the zero-degree radial clearance increases from 0 to 0.5 mm, in which case the decrease is most obvious.

Conclusion

Surface roughness depends, to a certain extent, on the depth of the saw notch. A small part of the side edge that forms the sawing surface participates in the actual cutting, and the length of this section is approximately equal to the feed per tooth. Sawteeth with mic-zero-degree radial clearance angles can improve the surface quality of sawing. Also, if the other cutting factors remain unchanged, surface roughness can be improved and friction can be reduced between the side edges and the wood by increasing the feed speed.
  相似文献   

13.
 The effect of tool angles on the shapes of chips generated by parallel-to-grain and end-grain milling was explored for China fir and maple under fixed spindle and feed speeds and cutting depth. The milling path was up-milling by straight router-bits with a diameter of 12 mm. The chip shapes could be distinguished as five types: spiral, splinter, flow, thin, and granules or powder. The flow and thin chips were generated most often (on a weight percentage basis) for all tool angles investigated for parallel-to-grain and end-grain milling of China fir and maple. More granule chips were produced with parallel-to-grain milling than with end-grain milling for both woods. The measured chip thickness (t′) was thicker than the calculated thickness (t max). Thicker and longer maple chips were produced by end-grain milling than by parallel-to-grain milling. The tool geometries of 40°/15° (sharpness of the angle–rake angle), 50°/15°, and 60°/15° for China fir and 40°/25°, 50°/5°, and 60°/5° for maple produced relatively more flow chips with parallel-to-grain milling. Furthermore, the tool geometries of 40°/5°, 50°/15° and 60°/25° produced more flow chips (weight percentage) by end-grain milling of China fir and maple. Received: May 23, 2001 / Accepted: June 28, 2002 Acknowledgment This study was supported by a grant from the National Council of Science, Taiwan (NSC89-2313-B-415-011).  相似文献   

14.
In industrial machining of timber, the method in which the operator visually inspects both wear and chippings of router bits after stopping the machine is generally adopted. However, many working hours are lost in this method and productivity suffers. Therefore, the development of a system that can automatically measure wear or chippings without stopping the machine is desirable. In this study, a laser measuring instrument was installed in a computerized numerically controlled (CNC) router, and an automatic measurement system for the cutting edge profile of throw-away-type straight bits with single-edged blades was developed. The main results are summarized as follows: (1) an automatic measurement system for the cutting edge profile of the bit was constructed; (2) this system was composed of a laser measuring instrument, a control personal computer (PC) for the CNC router, and a monitoring PC to control some devices and collect sampling data; (3) the system could measure the cutting edge profile of the bit without stopping the CNC router.Part of this article was presented at the 51st and 52nd Annual Meetings of the Japan Wood Research Society, Tokyo and Gifu, April 2001 and 2002, respectively  相似文献   

15.
In this study, molding moso bamboo strips to a curved shape using hot-press molding operation was explored. Bamboo strips with different thickness and moisture content (MC) were subjected to press molding under 120–210 °C for different time. Changes in the chemical components of bamboo were analyzed by Fourier-transform infrared spectroscopy (FTIR). Effect of MC on thermal mechanical behavior of bamboo was investigated using dynamic mechanical analysis (DMA). Results showed that the influencing degree of four variables on compression and recovery ratios decreased as: temperature?>?time?>?thickness?>?MC. Compression ratio increased and recovery ratio decreased dramatically when pressing temperature exceeded 180 °C. FTIR analysis indicated that polysaccharide (especially hemicelluloses) underwent a progressive thermal degradation during compression at 180 and 210 °C for 40 min, whereas relative content of lignin increased. DMA results showed that bamboo samples with a higher MC had a lower storage modulus value, confirmed water had a plasticizing effect. The loss factor of bamboo with higher MC (12 and 16%) exhibited two major transitions centred around 100 °C (α1) and 50 °C (α2), respectively. The temperature of these α transitions kept almost unchanged as moisture level increased from 12 to 16%. These findings provide fundamental information for the future preparation of curved bamboo as profiled components in engineered products.  相似文献   

16.
Abstract

Untreated Scots pine (Pinus sylvestris) and Norway spruce (Picea abies) samples were exposed above ground in a durability test for 6 years. The samples consisted of three pieces of wood, 22×95×500 mm, screwed together; two pieces lengthwise with a third piece overlapping. Weight was measured, to calculate moisture content (MC), and samples checked regularly for cracks and fungal growth. Parameters investigated were heartwood/sapwood (pine), annual ring orientation (spruce), stand site, annual ring width and density. Stand site, annual ring width and density had no influence on MC or fungal growth for either pine or spruce. Spruce samples with vertical annual rings had fewer cracks than samples with horizontal annual rings. Pine sapwood samples had a high MC and a large amount of rot fungi, while heartwood had a lower MC and no rot. Most spruce samples were similar to pine heartwood, except from a few samples that had high MC and fungal growth. Those were all sawn from the outer part of the log. Therefore, it can be stated that spruce sawn from the inner part has almost the same properties as pine heartwood, while spruce from the outer part of the log has similar properties to pine sapwood.  相似文献   

17.
A digital image correlation (DIC) method was applied to measure strain which arose and remained beneath the finished surface in slow-speed orthogonal cutting of hinoki (Chamaecyparis obtusa), to evaluate the damage in the subsurface cell layers. While the quarter-sawn surface was cut parallel to the grain, the side surface, flat-sawn surface, was captured by a high-speed camera. The images were analyzed to calculate strain in a region of 0.67 × 0.22 mm allocated beneath the finished surface. Almost no strain normal to the cutting direction was detected for the depth of cut and cutting angles, 0.05 mm and smaller than 60°, respectively. For the depths of cut and cutting angles, larger than 0.1 mm and smaller than 60°, respectively, the fore-split induced tensile strain normal to the cutting direction, although it hardly remained after the cutting. The compression strain normal to the cutting direction clearly remained for the cutting angles larger than 70°, regardless of the depths of cut employed in this study. The subsurface damage assumed from the residual strain distribution corresponded to the appearance of the subsurface layer in the X-ray computed tomography (CT) images. It was also revealed, and the DIC program could not always measure excessively large strain correctly.  相似文献   

18.
Abstract

The potential of near infrared spectroscopy (NIRS) to estimate wood moisture content (MC), surface energy characteristics and adhesive bond strength were evaluated on aspen (Populus tremuloides Michx.) veneer subjected to different drying times. For samples dried progressively at 103°C, the best MC prediction model was for the total MC range (0–100%) with an R2 value of 0.68. However, exposure at 180°C produced surface colour changes, and the CIE L*a*b* colour parameters measuring colour changes were better estimated using the 400–900 nm spectral data than the 1100–2400 nm spectral data. Increased exposure time at 180°C resulted in lower wettability and, hence, larger contact angles, especially when ethylene glycol was used as probe solvent. Lap shear strength tests on veneers showed that adhesion by phenol formaldehyde resins was impaired by the high temperature exposure; however, the lap shear strength test had high variability so there was not always a clear relationship between contact angle and lap shear strength test.  相似文献   

19.
The pupal duration of the red palm weevil, Rhynchophorus ferrugineus (Oliv.) at two different temperatures revealed that the thermal threshold is –?2.3?°C, while the thermal constant is 423 degree days. Around 20.7 cycles of weevil emergence per year have been predicted in Egypt. A temperature between 44?–?45?°C was found to be the higher threshold at which the pupae are killed. The heat units required for the pupal development were utilized to predict the dates of adult emergence throughout the year.  相似文献   

20.
【目的】以实验为基础,研究实木地板榫槽铣削加工中切削参数对切削力的影响,为不同切削工艺下加工参数的优化以及设置提供参考依据,达到提高加工质量、延长刀具寿命并用以指导生产的目的。【方法】以山毛榉材地板为试验材料,运用木材切削机理对切削速度、进给速度及切削宽度3个参数进行单因素试验,并采集切削过程中随着切削参数变化产生的切削力值,揭示在顺铣和逆铣方式下不同切削参数对实木地板榫槽铣削力的影响规律。【结果】在不同铣削方式下,随着切削速度的增大,XYZ方向的切削力总体呈降低趋势;随着进给速度和切削宽度的增大呈现升高的趋势,顺铣加工时XYZ 3个方向的铣削力变化相比逆铣加工的波动趋势小,稳定性要好。通过对铣削力回归模型进行方差分析,可知R2(Fdown)=0.9490,R2(Fup)=0.8516,均接近1,回归效果显著,验证了铣削力模型的合理性。【结论】通过对比相同切削参数在不同工艺条件下产生的切削力变化,可知顺铣加工稳定性高于逆铣加工。  相似文献   

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