Dependence of reaction kinetics and physical and mechanical properties on the reaction systems of acetylation II: physical and mechanical properties

Acetylation of wood was carried out in acetic anhydride only, acetic anhydride/xylene 1:1 (v/v), and acetic anhydride/pyridine 4:1 (v/v) solutions. The antishrink efficiency (ASE), hygroscopic properties, vibrational properties, and bending strength were compared among the three reaction solutions. The ASE was a simple function of weight gain (WG); the equilibrium moisture content at a given WG differed among the reaction solutions. Based on this fact and the results of repeated water soaking and oven-drying tests, it was found that the bulking effect was a major factor, and that decreased hygroscopicity contributes only slightly to the dimensional stabilization by acetylation. The difference in equilibrium moisture content among reaction solutions appears more significant in block samples than wood meal, probably due to the fiber-to-fiber bonds in the former. The tendencies for change in the specific Youngs modulus and the loss tangent differed among reaction solutions, whereas in the static bending test the difference was not marked.Part of this report was represented at the 52nd Annual Meeting of the Japan Wood Research Society, Gifu, April 2002     

Analysis of the factors influencing the acetylation rate of wood

Factors influencing the rate of acetylation were examined based on the swelling of wood in the reaction solution and the dimensions of the wood sample. The activation energy of acetylation was also estimated. In a swelling test, it was found that wood swells thoroughly in acetic anhydride even without pyridine above 60°C. Therefore, pyridine may facilitate the acetylation process as a catalyst and not as a swelling agent. The weight gain, x (%), attained at reaction time t (h), for various compositions of acetylation solution or dimensions of wood sample were analyzed by applying an original rate equation [x = a × (1 – e^–kt )^1/n ], where a is the ultimate weight gain (%), k is the rate constant (h^–1), and n is a measure of the hindrance against the diffusion of reagent. The optimum volume fraction of pyridine in the pyridine-catalyzed acetylation was about 0.2. Accompanied by a rise in pyridine content, the reaction showed increased diffusion-controlled behavior. The rate constant, which is not affected by the dimensions of the wood sample, was estimated from which an activation energy of about 130kJ/mol was calculated.     

Potassium acetate-catalyzed acetylation of wood at low temperatures I: simplified method using a mixed reagent

Ezomatsu wood blocks were acetylated in a mixture of acetic anhydride and acetic acid containing excess potassium acetate (KAc). The mixture method enabled rapid acetylation at 120°C: a 20% weight gain (weight percent gain; WPG) was achieved within 30 min while the WPG did not exceed 18% after 120 min of conventional uncatalyzed acetylation. At 40°C, however, a satisfactory WPG was not achieved with the mixture method because both the wood swelling and KAc concentration in the reagent solution were limited at that temperature. In addition, the antiswelling efficiency attained by the mixture method was irregularly low, probably because of nonuniform reaction involving shrinkage of the cell lumina. These results suggest that the mixture method is not advantageous for low-temperature acetylation, whereas it enables simple and rapid acetylation at high temperature.     

Preparation of acetylated wood meal and polypropylene composites I: acetylation of wood meal by mechanochemical processing and its characteristics

Wood meals of Sugi (Cryptomeria japonica D.Don) passing 2.0 mm and retained on 1.0 mm mesh screens were milled along with acetic anhydride (AA) and pyridine as a catalyst in a high-speed vibration rod mill at ambient temperature. The weight percent gain (WPG) of the chemically modified wood was calculated based on the yield after washing with deionized water. The effects of amounts of AA and catalyst added, pulverization time, and saponification of the acetylated wood on WPG were examined. In addition, FT-IR analysis, and water vapor adsorption and desorption tests were performed as functions of the WPG. Increases in WPG, the acetyl contents of the acetylated wood after saponification, changes in the FT-IR spectra after pulverization, and the water vapor sorption isotherms showed that the one-step acetylation systematically modified the hydroxyl groups of the wood into acetyl groups. Up to 38 % WPG was obtained at 100 phr AA and 15 phr catalyst, and 120 min pulverization. Pulverization time and the amounts of AA and catalyst added to the wood meals could be adjusted to obtain acetylated wood meal with the desired WPG. These demonstrated that the mechanochemical acetylation is a method to prepare acetylated wood meals with high WPG at less reaction time and required AA addition.     

Potassium acetate-catalyzed acetylation of wood at low temperatures II: vapor phase acetylation at room temperature

Ezomatsu wood blocks were impregnated with potassium acetate (KAc) and then exposed to acetic anhydride vapor at 25°C and 120°C. The KAc-impregnated wood was rapidly acetylated at 120°C, and only 6 min was needed to achieve 20% weight percent gain (WPG). The WPG increased with increasing catalyst loading (CL), but it turned to decrease above 20% CL probably because the diffusion of acetic anhydride vapor was hindered by excess KAc depositing in the cell lumina. Thus, careful control of CL is necessary in the vapor-phase acetylation. KAc was also effective in catalyzing the vapor-phase acetylation at 25°C: the KAc-impregnated wood attained 20% WPG within 7 days, whereas the WPG did not exceed 10% even after 1 month in the uncatalyzed system. Irrespective of treatment methods, the hygroscopicity of wood was reduced and its dimensional stability was improved with an increase of WPG. These results confirm that the use of KAc simplifies the acetylation process at room temperature with minimal loss of acetic anhydride.     

Potassium acetate-catalyzed acetylation of wood: extraordinarily rapid acetylation at 120°C

The catalytic effect of potassium acetate (KAc) on wood acetylation was investigated. Spruce wood specimens were impregnated with KAc and then heated in acetic anhydride at 120°C. The degree of acetylation was evaluated by the weight percent gain (WPG). In the presence of KAc, the reaction time to achieve a 20% WPG decreased by a factor of 200: 2 min was required in the KAc-catalyzed acetylation, while the uncatalyzed acetylation required at least 5 h. The hygroscopicity and dimensional stability of acetylated wood depended on the WPG irrespective of the treatment methods. This fact proved that KAc had no adverse influence on the dimensional stability of acetylated wood. As KAc is a cheap, water-soluble and non-toxic salt it can be a useful catalyst for the extraordinarily rapid acetylation of wood.     

Non-uniform reaction of solid wood in vapor-phase acetylation

To clarify the non-uniform reaction of wood during vapor-phase acetylation, spruce wood blocks were exposed to acetic anhydride vapor at 120°C. Weight percent gain (WPG) due to the acetylation was estimated from the equilibrium moisture content at 25°C and 60% relative humidity. The diffusion of reagent vapor was much faster along the longitudinal direction than along the tangential direction. When the end surface was exposed to the reagent vapor for 48?h, 20% WPG, which was known to have sufficient stability and durability, was achieved to a depth of 42.5?mm. However, this depth was only 6.5?mm when the straight-grain surface was exposed. The reaction profiles were successfully approximated using reaction time (t), reaction rate (k′), delay time (t _d′), and a parameter n reflecting the diffusion-controlled reaction. The t _d′ value increased almost linearly as the depth increased from the surface. The k′ value ranged from 0.02 to 0.03?h^?1, regardless of the depth and direction of diffusion. The n value decreased with an increase in the depth and approached 1–2. These values enabled the prediction of the degree of acetylation at any reaction time and positions of wood during vapor-phase acetylation.     

Potassium acetate-catalyzed acetylation of wood: reaction rates at low temperatures

Spruce wood blocks were acetylated in the presence of potassium acetate (KAc) at 20, 40, 60, 80 and 120°C. At 20°C, the weight percent gain (WPG) due to the KAc-catalyzed acetylation reached 20% in 18 days, whereas that due to pyridine-catalyzed acetylation did not exceed 8%. The hygroscopicity and dimensional stability of the KAc-acetylated wood were the same as those of conventionally acetylated wood at the same WPG, irrespective of reaction temperature. These facts suggest that the KAc enables simplified acetylation of wood at room temperature. The activation energy (E _a) of the KAc-acetylation in the lower temperature range (20–40°C, 121–131 kJ/mol) was comparable to that of the acetylation of wood meal (140–146 kJ/mol). It was speculated that diffusion became a minor factor at reduced reaction rates in the lower temperature range, thus requiring a greater E _a.     

The effect of acetylation on the mechanical properties, hydrophobicity, and dimensional stability ofPinus sylvestris

Summary Strips and blocks ofPinus sylvestris were acetylated for different periods of time. These, along with control samples, were tested for their tensile modulus, hydrophobicity and dimensional stability. The modulus of elasticity (tensile modulus) for each sample was derived using a statistical approach. The observations in this work suggest that the acetylation process significantly reduces the tensile modulus of the wood compared to its untreated state in an irreversible manner, and that the extent of the deterioration in tensile modulus is a function of the acetylation conditions. Acetylation improved significantly the hydro-phobicity and the dimensional stability of the wood as measured by the roll angle and swelling tests respectively. It appears therefore that acetylation using acetic anhydride in xylene has an optimum set of reaction conditions that compromise between the gains in water repellence and dimensional stability with the deterioration in mechanical properties.We would like to acknowledge the support of Unilever Research in providing the materials testing machine used in this work, and for the supportive discussions with Hickson & Welsh concerning the results     

A novel method of acetylation of wood using supercritical carbon dioxide

Sugi heartwood was acetylated with acetic anhydride in supercritical carbon dioxide (CO₂) (120°C or 130°C, 10–12 MPa). As a result, the weight percent gain increased with increasing acetylation time up to 16%–20% at 1 h and 24%–28% at 24 h. The antiswelling efficiency of the acetylated specimens reached 75%–80% at 3–4 h of acetylation. It is supposed that the acetylation in supercritical CO₂ has a high bulking effect compared with liquid-phase and vapor-phase acetylation with uncatalyzed acetic anhydride. The results showed that the acetylation progressed rapidly because supercritical CO₂ and acetic anhydride formed a single phase at more than 90°C, and the acetic anhydride reached the reaction sites in the wood quickly.     

Contribution of lignin to the reactivity of wood in chemical modifications I: influence of delignification on acetylation

In order to examine the contribution of wood components to the acetylation of wood, we acetylated wood meal that had been partially delignified. The results were analyzed in terms of the reaction kinetics. The first-order rate equation was successfully adjusted to the weight gain data. The rate constant for acetylation initially increased with progress of lignin elimination and then turned to decrease; the apparent activation energy showed the reverse tendency and ranged from about 90 to 130 kJ/mol. These results suggest that lignin elimination brings not only separation of lignin but also drastic change of the chemical and/or physical structure in the residual lignin, and this affects the reactivity of wood meal as a whole. The ultimate weight gain estimated by the regression of the rate equation showed a minimum when lignin was moderately eliminated, which was explained in terms of enhanced reactivity of lignin and lower accessibility for holocellulose than predicted. The equilibrium moisture content had a maximum when lignin was moderately eliminated. This tendency is the opposite of that observed for the ultimate weight gain, and suggests that the sites for acetylation do not always correspond to those for moisture adsorption. Part of this report was presented at the 54th Annual Meeting of the Japan Wood Research Society, Sapporo, August 2004     

A kinetic study of the acetylation of cellulose, hemicellulose and lignin components in wood

The rates of acetylation of Deal, Larch, Southern Yellow Pine and Sitka Spruce using acetic anhydride in xylene have been measured and compared with the composition of the woods. Although these woods have similar macroscopic characteristics, the correlation between rate of acetylation and composition remains unclear, although the holocellulose may play a role in converting the hydrophilic hydroxyl groups to hydrophobic acetyl groups. The rate of acetylation of Larch at 373 K was insignificant but the other wood samples showed significant acetylation at this temperature. The activation energies for the acetylation process suggest that several routes may be involved.     

Contribution of lignin to the reactivity of wood in chemical modifications II: influence of delignification on reaction with vaporous formaldehyde

Participation of lignin in the reaction between vapor-phase formaldehyde and wood was examined by using gradually delignified wood meal. A fi rst-order rate equation was successfully applied to the weight gain data. From the estimated reaction parameters such as rate constant, k, and ultimate weight gain, a, the reactivity toward formaldehyde was discussed among wood components, and compared with that for acetylation. k decreased monotonously with progress of the elimination of lignin, suggesting that the reaction rate of lignin is dominant over that of whole wood, and the decrease in the ratio of lignin retarded the reaction of wood as a whole. On the other hand, a increased with decreasing lignin content. This may be attributable to the enhanced reactivity of the remaining lignin due to some structural changes and to the increase in the number of reactive sites in polysaccharides as a result of their exposure accompanying the elimination of lignin. The dependencies of k and a on the lignin content were not similar to the case for acetylation, probably because of the difference in the reaction phase. In vapor-phase formaldehyde treatment, the remaining lignin reacts as it is, whereas in liquid-phase acetylation it would undergo rearrangement or swelling of the structure in the reaction solution.     

Effects of previous solvent exchange on acetylation of wood

Wood specimens were prepared in a swollen state using solvent exchange (PS) treatment. The swollen wood specimens were acetylated using acetic anhydride by heating at 80–120°C. At the beginning of heating, the weight percent gain (WPG) of PS-treated wood was greater than that of conventionally acetylated wood. This acceleration effect of the PS treatment was explained by the introduction of treating reagent into the wood polymers where the intermolecular hydrogen bonds were previously broken. On the other hand, the PS treatment had no influence on the final WPG and moisture sorption characteristics of acetylated wood. This indicated that the intrinsic reactivity of wood constituents was unaffected by the PS treatment. The acetylation of PS-treated wood produced greater bulking and slightly higher dimensional stability than that in the case of conventional acetylation at the same WPG. It was speculated that the expansion of cell lumina due to the PS treatment resulted in greater bulking on acetylation and lesser swelling of acetylated wood with moisture sorption.     

Genetic improvement of wood density and radial growth in Larix kaempferi: results from a diallel mating test

Context

Wood density is an important component of wood quality, and it is therefore important to assess whether it can be subject to genetic improvement.

Aim and methods

We assessed the potential for genetic improvement of wood density in Larix kaempferi by recording components of annual growth rings. A full diallel mating test based on six plus L. kaempferi trees was used. Trees were 29 years old. Wood density was recorded by soft X-ray densitometry, and genetic parameters and genetic gains were computed.

Results

Wood density of mature wood was highly heritable, and the largest heritability (0.78) was reached at age 25. Specific combining ability and reciprocal effects displayed very low variance. The age–age correlation of overall wood density was very high (>0.94). The genetic correlation between overall wood density and basal cross-sectional area was positive after age 10. Early selection at age 6 would account for 69 % of the genetic gain from direct selection at age 28 in terms of wood density.

Conclusion

Genetic improvement of wood density could be achieved by mass selection and a simultaneous selection for radial increment in L. kaempferi; early selection for wood density can be achieved in this species.     

Dimensional stability of wood acetylated with acetic anhydride solution of glucose pentaacetate

Five wood species were acetylated with acetic anhydride (AA) solution of glucose pentaacetate (GPA) at 120°C for 8h, and the effect of GPA on the dimensional stability of the acetylated wood was investigated. Some GPA was introduced into the wood cell wall during acetylation. The GPA remaining in the cell lumen penetrated the cell wall effectively after heating to more than 140°C for 10min. The bulking effects of GPA resulted in a 10%–30% increase in the anti-swelling efficiency of the acetylated wood with 20% GPA/AA solution in place of AA. Hydrophobic GPA did not deliquesce under highly humid conditions and it remained in the cell wall after boiling in water.Part of this paper was presented at the 51st Annual Meeting of the Japan Wood Research Society, Tokyo, April 1988     

木质纤维成分的乙酸分离方法及表征

研究了一种用含有少量硫酸的乙酸溶液分离杨木成分的方法。考察了反应时间、乙酸浓度、液比和催化剂浓度对木材成分分离的影响。对分离出的木材三种成分进行了表征。结果表明,分离杨木成分的较佳条件为:硫酸浓度0.3%,液比6,反应时间3h和乙酸浓度90%。残渣的主要成分是α-纤维素和半纤维素。水不溶沉淀物(乙酰化木质素)的重均分子量分布在341到253之间,分散性系数分布在1.1到1.2这一窄范围内。糖分析结果表明,可溶性成分主要来源于半纤维素,以单糖形式存在。     

Photostable wood–inorganic composites prepared by the sol-gel process with UV absorbent

To enhance the photostability of wood against ultraviolet (UV) light, a UV absorbent, 2,2,4-trihydroxy-4-[2-hydroxy-3-(3-trimethoxysilylpropoxy)propoxy]benzophenone (BP), was applied to the reaction system for preparing SiO₂ wood–inorganic composites by sol–gel reaction. The BP–SiO₂ wood–inorganic composites obtained were examined for photostability by scanning electron microscope observations, color changes, and diffuse reflectance infrared fourier transform analyses. The results clearly indicated that compared with SiO₂ composites, BP–SiO₂ composites improved the photostability of wood. In addition, BP was stable against UV light without degradation so that the BP–SiO₂ composite should provide sustainable and high photostability of treated wood.Part of this report was presented at the 51st Annual Meeting of the Japan Wood Research Society at Tokyo, April, 2001     

Distribution of boron in wood treated with aqueous and methanolic boric acid solutions

The distributions of boron in Japanese cedar (Cryptomeria japonica D. Don) sapwood blocks treated with aqueous or methanolic boric acid [B(OH)₃] solutions were explored through Raman spectroscopy and prompt gamma-ray analysis (PGA). B(OH)₃ was the sole boron species observed in Raman spectra of the wood blocks treated with either solution. Plots of weight gain of the treated wood blocks versus boron concentration in treatment solutions were found to be linear. The results indicated that the methanolic solution makes it possible to impregnate wood with much larger amounts of boron than the aqueous solution. PGA confirmed that B(OH)₃ was highly enriched near the end grains of the treated wood blocks. Raman measurements suggested that boron content in the bulk of the wood block is not as large as expected from the weight gain of the treated wood blocks when an ordinary air-drying method is used. It was concluded that the aqueous solution impregnates the cell walls of wood with boron more easily than the methanolic solution. Part of this report was presented at the 55th (Kyoto, March 2005) and 56th (Akita, August 2006) Annual Meetings of the Japan Wood Research Society. This article follows the previous rapid communication “Analysis of boron in wood treated with boric acid solutions using Doppler broadening method of prompt gamma-rays.” J Wood Sci (2006) 52:279–281     

Assessment of hygroscopic conditioning performance of interior decorative materials IV: Sorption characteristics of wood under high relative humidity condition

The equilibrium moisture content (EMC) of six wood species under desorption conditions of 20°C and 100% 0% relative humidity (RH), and the rate of adsorption at various depths of three wood species blocks under 98% RH at 22.5°C were studied. There were no significant differences among the EMC values for these six wood species over the RH range 40% 0%, but there were highly significant differences over the RH range 100% 50% at constant 20°C. The amount of moisture absorbed in the wood decreased curvilinearly with the increase of depth in the specimens as sorption time increased, and their relation could be represented by a semilogarithmic equation. Time-dependent adsorption behavior at various depths of the wood specimens could be represented by an exponential equation as a function of the product of the difference between moisture contents at equilibrium and initial conditions and the term (1 – e^–t/). The value of of various wood species was found to increase linearly with the increased depth of the specimen and showed the following trend: hard maple (Acer sp.) > China fir (Cunninghamia lanceolata) > Japanese cedar (Cryptomeria japonica D. Don).Part of this report was presented at the 47th annual meeting of the Japan Wood Research Society, Kochi, April 1997.