Modelling wheat breakage during roller milling using the Double Normalised Kumaraswamy Breakage Function: Effects of kernel shape and hardness

The effects of wheat properties on breakage during First Break roller milling, as described by the Double Normalised Kumaraswamy Breakage Function (DNKBF), were investigated. A set of 45 wheats from nine varieties representing the range of commercial varieties grown in the UK, and grown over three harvest years at several nitrogen fertiliser levels, were milled at five roll gaps under Sharp-to-Sharp and Dull-to-Dull dispositions. The resulting particle size distributions were fitted with a DNKBF in order to understand the physical significance of the DNKBF parameters and to relate them to shape and hardness. The DNKBF parameters related strongly to hardness as measured using either the Single Kernel Characterisation System or Particle Size Index, allowing the particle size distribution over the range 0–4000 μm to be predicted solely from wheat hardness. A residual analysis showed that the remaining variation was correlated with kernel mass, and that more elongated kernels break to give slightly larger particles than more spherical kernels of equivalent hardness. Two types of breakage are identified, one of which principally produces many small endosperm particles along with large bran particles, while the other tends to produce mid-sized particles. The former dominates under Dull-to-Dull milling and for soft wheats, while the latter becomes more prominent under Sharp-to-Sharp milling and for harder wheats.     

Milling efficiency of triticale grain for commercial flour production

Triticale is a high yielding cereal grain, however low milling yields have discouraged its utilisation as a wheat alternative in processed flour products. This research investigated the role of hardness, grain size and tempering moisture on milling yields in modern triticale genotypes which do not exhibit shrivelled grain morphology. Replicate samples of three triticale varieties grown in two environments with a bread wheat standard were milled at five moisture contents. Both milling yield and ash content increased with decreasing tempering moisture in all genotypes. Triticale milling yield was between 7.1% and 10.1% less than wheat when tempered between 11% and 15% moisture respectively. The very hard textured triticale exhibited extremely low milling yield, similar to durum wheat. The ratio of ash in flour compared to bran was greater in triticale and the ash content of triticale flour could not be reduced to the level of wheat by alteration of tempering moisture. Surface area of larger triticale grain may also influence ideal tempering moisture, however further investigation is required. Milling yields and flour protein content in triticale can be improved by tempering triticale to lower moisture content, provided high ash content is not considered unfavourable in the final product.     

Kernel, Milling and Baking Properties of Spring-Type Spelt and Einkorn Wheats

One accession of einkorn (Triticum monococcum) and five spring spelt accessions (T. aestivumsubsp.spelta) were selected and grown at five locations in 1992 and 1993 for evaluation of kernel, milling and baking properties. The high protein einkorn accession (TM23) was similar to common hard red spring (HRS) wheat in kernel size but the soft grain gave low flour yields. Einkorn flour had low sedimentation values, weak Mixograph curves and low loaf volumes with no bromate response. The two large-seeded spelt accessions, SK0021 and PGR8801, were comparable to common HRS wheat in kernel hardness, flour yield and protein content, but were very inferior in falling number, sedimentation value, Mixograph characteristics, loaf volume, crumb texture and colour. The spelt accessions, SK0505, SK0263 and RL5407, also exhibited large kernels but were soft in texture and gave high flour yields, intermediate sedimentation values, weak Mixograph characteristics, but satisfactory loaf volumes and bromate responses relative to HRS wheat. With addition of only 15 ppm bromate, the latter spelt accessions gave breads with loaf volumes similar to those of HRS wheat breads. In sensory tests, these spelt breads were intermediate in preference as compared to HRS wheat breads.     

陕西关中小麦品种籽粒硬度及测定方法研究

采用四种测定小麦硬度的方法对陕西关中地区33个小麦品种（品系）的籽粒硬度进行了评价，结果表明，陕西关中小麦有9．1属于硬麦，78．8％属于中硬麦，12．1％属于软麦。提出颗粒指数法（PSI），研磨体积法，近红外法（NIR），角质率法测定小麦硬度的评价标准。结果认为：PSI法，研磨体积法和NIR法测定结果的分布对应性较高，NIR法与其它测定方法相关性较高，高角率法有一定局限性。     

Low moisture milling of wheat for quality testing of wholegrain flour

The objective of this study was to produce wholegrain wheat flour on a laboratory-scale with particle size distributions similar to commercially-milled samples without re-milling the bran. The moisture contents of four hard winter wheat cultivars were adjusted to 7.29–7.98% (by drying), 9.00–10.6% (“as is”), and 15.6% (by tempering) prior to milling into wholegrain flour. The moisture treatments appeared to affect the partitioning of wholegrain flour particles into each of three categories: fine (<600 μm), medium (600–849 μm) and coarse (≥850 μm). When the distributions of particles were grouped into these categories, wholegrain flours made from dried and “as is” wheat fell within the values for commercial wholegrain flours, while that from tempered wheat contained more coarse particles than even the coarsest commercial wholegrain flour. Loaf volumes and crumb firmness were not significantly different between bread made from wholegrain flour that had been produced from dried or “as is” wheat, but loaf volume was significantly lower and bread crumb firmness was significantly higher when wholegrain flour from tempered wheat was used. These results show that wheat may be milled without tempering to produce wholegrain flour with particle size similar to some commercially-milled flours without needing to re-grind the bran.     

Endosperm Texture in Wheat

One of the fundamental means of classifying wheat is through its endosperm texture. It impacts significantly on the milling process affecting among other things flour particle size and milling yield. Hardness in wheat is largely controlled by genetic factors but it can be affected by the environment and factors such as moisture, lipid, and pentosan content. The principal genetic locus controlling endosperm texture in wheat, Ha, is located on the chromosome 5D. At this locus several genes, notably the puroindolines, have been identified. Puroindolines are the major components of the 15 kDa protein band associated with starch granules that is more abundant in soft wheats than in hard. Recently the puroindolines have been shown to enhance grain hardness in rice. In this review we discuss the structure of hard and soft wheat endosperm with particular emphasis on when differences in endosperm texture can be detected in the developing seed. The role of the environment and other factors that may affect the endosperm texture is also examined together with the role of the puroindoline genes at theHa locus. Finally, we compare endosperm hardness in wheat and in barley.     

Low moisture milling of wheat for quality testing of wholegrain flour

The objective of this study was to produce wholegrain wheat flour on a laboratory-scale with particle size distributions similar to commercially-milled samples without re-milling the bran. The moisture contents of four hard winter wheat cultivars were adjusted to 7.29–7.98% (by drying), 9.00–10.6% (“as is”), and 15.6% (by tempering) prior to milling into wholegrain flour. The moisture treatments appeared to affect the partitioning of wholegrain flour particles into each of three categories: fine (<600 μm), medium (600–849 μm) and coarse (≥850 μm). When the distributions of particles were grouped into these categories, wholegrain flours made from dried and “as is” wheat fell within the values for commercial wholegrain flours, while that from tempered wheat contained more coarse particles than even the coarsest commercial wholegrain flour. Loaf volumes and crumb firmness were not significantly different between bread made from wholegrain flour that had been produced from dried or “as is” wheat, but loaf volume was significantly lower and bread crumb firmness was significantly higher when wholegrain flour from tempered wheat was used. These results show that wheat may be milled without tempering to produce wholegrain flour with particle size similar to some commercially-milled flours without needing to re-grind the bran.     

不同粉碎机对粮食水分测定结果的影响

对同一玉米用３种不同型号粉碎机粉碎处理，用干燥法测定其水分含量。结果表明：不同型号粉碎机粉碎样品中水分含量的测定值有差异，使用FSD-100实验粉碎机粉碎样品测得的水分与JSFM-1粮食水分测试磨粉碎样品测得的水分比较接近；使用JXFM110锤式旋风磨粉碎样品测得的水分较低；后者比前两者测得的水分值低0.5%-1.5%左右。     

Field emission scanning electron and atomic force microscopy,and Raman and X-ray photoelectron spectroscopy characterization of near-isogenic soft and hard wheat kernels and corresponding flours

Secondary field emission scanning electron microscopy (FE SEM), atomic force microscopy (AFM), Raman spectroscopy and X-ray photoelectron spectroscopy (XPS) were used to investigate native near-isogenic soft and hard wheat kernels and their roller milled flours. FE SEM images of flat-polished interior endosperm indicated distinct differences between soft and hard wheats with less internal continuity in the soft wheat, whereas individual starch granules were much less evident in the hard kernel due to a more continuous matrix. AFM images revealed two different microstructures. The interior of the hard kernel had a granular texture with distinct individual spheroid features of 10–50 nm while the images obtained for the soft kernel revealed less distinct small grains and more larger features, possibly micro-structural features of starch granules. Raman spectra resolved identical distinct frequencies for both kernel types with slightly different intensities between types. Finally, the chemical surface compositions of flour for these two types of kernels obtained by XPS provided subtle insight into the differences between soft and hard wheat kernels. These combined advanced microscopic and spectroscopic analyses provide additional insight into the differences between the soft and hard wheat kernels.     

Structure,chemical composition and enzymatic activities of pearlings and bran obtained from pearled wheat (Triticum aestivum L.) by roller milling

While abrasive pearling (also referred to as debranning) of wheat kernels prior to milling increases the quality of the resultant flour for producing bread, the potential applications of the co-products of pearling is largely unknown. We studied the impact of different degrees of pearling (0, 3, 6, 9 and 12% by weight) on the composition of pearlings and bran obtained when subsequently roller milling pearled wheat kernels. Pearling does not remove the kernel outer tissues homogeneously as abrasion affects especially the accessible parts of the kernels. Nevertheless, the first 3% removed consisted of mainly pericarp. With 6% or more removed, a significant amount of starchy endosperm ended up in the pearlings. The starting bran material and bran obtained by subsequent roller milling of pearled wheat kernels had similar compositions but the latter had a lower average particle size. Moreover, removal of the outermost kernel layers substantially decreased the enzyme activity levels in the bran.     

Investigation of the effect of conditioning on the fracture of hard and soft wheat grain by the single-kernel characterization system: A comparison with roller milling

A study has been carried out on selected hard and soft Australian wheats to determine the effect of conditioning on the crush-response profiles (CRPs) measured using the single-kernel characterization system (SKCS 4100). In addition, the fragmentation patterns that resulted from crushing in the SKCS have been compared with those that resulted from the first break stage of roller milling. It was found that the CRPs were changed significantly (P<0.05) as a result of conditioning. In particular, the rheological parameters shell stiffness and strength and endosperm strength all decreased following conditioning. The fragmentation patterns, assessed using low-resolution microscopy and particle size analysis, that resulted from the crushing of unconditioned wheat in the SKCS were the closest match with those that resulted from first break milling of conditioned wheat. These results show how the SKCS may be used to monitor the progress of wheat conditioning prior to milling. They also provide support for the use of SKCS measurements on unconditioned wheat for the prediction of milling performance.     

Analysis of the milling reduction of bread wheat farina: Physical and biochemical characterisation

The reduction of coarse farina during milling from five representative hard and soft French bread wheat cultivars was followed step by step. Particle size distribution of the milled products and energy required to dissociate wheat farina revealed large differences between cultivars. A grinding index (required energy to produce 1 kg of flour), K′, corresponding to the energy necessary to obtain a given amount of flour, was found to be related with both grain hardness and vitreousness. Analysis of particle size distribution suggested a major influence of hardness in the production of fine particles <50 μm during the reduction process. On the other hand, vitreousness appeared to impact on the extent of coarse particle size reduction. Differences in farina reduction behaviour of the wheats analysed were related to their endosperm mechanical properties as determined by compression tests and structural characteristics as measured by Hg intrusion porosity. Vitreousness appeared to affect the endosperm extensibility and degree of porosity. The profile of the different lipid and protein classes in the reduction products of two cultivars showing opposite behaviour as well as different PINA/PINB ratio were determined. The results suggest that the most resistant parts of the grain are enriched in glycolipids, whereas phospholipids appear associated with the most friable parts, at least in the soft wheat grains tested.     

制粉系统各粉路面粉的糊化特性

为了了解研究小麦制粉系统各粉路面粉的糊化特性变化状况,以磨粉系统各粉路抽取的60个面粉样品为研究对象,测定样品的糊化参数。分析比较结果表明,粉路各系统之间和系统内面粉样品的糊化特性也存在着不同程度的差异。心磨系统、渣磨系统和重筛系统小麦粉糊化温度相对较低,起始糊化时间短,峰值粘度高,蛋白质含量适中;不同粉路中小麦粉的水分、蛋白质、起始糊化时间和糊化温度变化不大。而峰值粘度、回生值和热糊稳定性无论在系统之间或者系统内变化均十分明显;破损值相对变化范围较小。     

Effect of wheat bran ball-milling on fragmentation and marker extractability of the aleurone layer

Bran (bran_ml) obtained by roller milling of soft (Scipion) and hard (Baroudeur) wheat cultivars was further ball-milled for increasing times and the observed particle size distribution expressed as a dispersion index. Bran (bran_hi) and aleurone layers were also hand-isolated from the same grains and the pattern of size reduction during ball-milling were compared with bran_ml. Bran_ml and bran_hi were found to fracture more rapidly than isolated aleurone layers due to the presence of the highly friable pericarp and the possible mechanical constraints due to tissues surrounding the aleurone layer. Previously identified markers of the aleurone layer cell contents (phytates) and cell walls (p-coumaric acid) were used to determine their water extractabilities from ball-milled samples and the state and degree of dissociation of the aleurone layer, either as an isolated tissue or within bran_ml and bran_hi. The results suggest that ball-milling rapidly induces fractures in walls of cells in the aleurone layer. The partial opening of the cells in the aleurone layer allowed extraction of most (≈70%) of the water-extractable phytates, even though their mean particle size was much larger than the dimensions of the cells. A further increase in extractability of phytates was observed when the particle size was reduced below the aleurone cell dimensions. Although much less soluble, p-coumaric acid followed a similar trend to phytates. The different behaviour of bran_ml and bran_hi was consistent with a weakening effect of the tissues in the former, probably due to the previous milling process. The bran and aleurone layers from both wheat varieties exhibited a similar behaviour.     

Milling characteristics and distribution of phytic acid and zinc in long-, medium- and short-grain rice

Milling and polishing are important operations during the production of white rice. The degree of milling and polishing has a significant effect on the nutritional aspects of white rice, especially on minerals, due to a non-uniform distribution of nutrients in the kernel. Information on the distribution of nutrients in rice will greatly help in understanding the effect of milling and aid in designing procedures that improve technological and sensory properties of rice while retaining its essential nutrients as much as possible. In this study, three kernel shapes (short-, medium- and long-grain) of rice were selected for the study of milling characteristics and distribution of zinc (Zn) and phytic acid using abrasive milling and X-ray fluorescent microscope imaging approaches.Milling characteristics differed with kernel shapes and cultivars. Mass loss (y, %) correlated well with milling duration (x, s) and was fitted using a polynomial equation of y=ax²+bx+c (R²=0.99). Different kernel shapes of rice resulted in different patterns. Breakage in milling increased with longer duration of milling. The relation between breakage (y, %) and milling duration (x, s) fitted the exponential equation y=ae^bx. Levels of phytic acid, as well as Zn, decreased with prolonged milling. Phytic acid decreased at a higher rate than Zn. The analysis of different milling runs showed that the concentration of phytic acid decreased from the surface region inward, whereas X-ray fluorescent images indicated that the highest concentration of phosphorus was at the interface of the embryo and perisperm.Our results help in understanding the milling characteristics of different rice cultivars. Understanding these characteristics offers opportunities to optimize milling procedures for maximum phytate removal at minimum mineral losses and yield loss.     

Effects of different milling methods on flour quality and performance in steamed breadmaking

Three types of wheat: 8901 (hard wheat), Nanyang white wheat, NYWW (medium wheat), and Australian white wheat, AWW (soft wheat) were milled after debranning by abrasion and friction, and by conventional milling. The quality of flours produced by the two procedures and their performance in steamed breadmaking were evaluated. The results showed that debranning affected both the quality of flour and the steamed bread, especially for 8901 and NYWW. Debranning lowered the gluten index, maximum resistance and starch damage; whereas, it increased pericarp content, ash content, L* value, falling number and particle size distribution. The pasting properties such as peak viscosity and final viscosity of NYWWDII and 8901DII were higher than those of NYWWCII and 8901CII. Debranning had positive effects on the quality scores, volume, volume/weight, height and structure of steamed bread from second flour, except for those from soft wheat. For the two other samples, the quality scores for steamed bread were lower than that for the conventional flour. The shape and structure of steamed bread from the top flours of AWWCII and 8901CII were better than from debranned flour. The milling methods did not affect the texture of steamed bread, except in the case of second flour of NYWW.     

Rheological Behaviour of Wheat Endosperm—Proposal for Classification Basedon the Rheological Characteristics of EndospermTest Samples

A simple, rapid method for the preparation of parallelepiped-shaped samples from a grain is used in the proposal of a study of the rheological behaviour of wheat endosperm. Compression rupture, creep and relaxation tests are used. A series of compression tests on mealy and vitreous endosperm of different wheat varieties (soft, hard and durum) shows that the rheological properties are influenced by both the genetic origin and grain vitreousness. The main mechanical characteristics—Young's modulus, elastic and rupture stresses, rupture energy and rupture strain—were determined at moisture contents of 12 to 17%. The influence of the moisture content on rheological behaviour is demonstrated. The vitreous endosperm of some wheat varieties displays considerable ductility before rupture. The nature of this plasticity was analysed by creep and relaxation tests on hard and soft wheats. Comparison of the different endosperm rheology values clarifies the notions of vitreousness and hardness. Wheat classification based on endosperm mechanical characteristics is proposed. It seems that Young's modulus characterises hardness whereas rupture energy is related to the vitreousness of the different varieties studied. Entering the results in a Young's modulus–rupture energy system leads to a classification of wheats according to two essential factors: hardness of varietal origin and vitreousness of cultural origin.     

小麦单籽粒性状与品质的关系

目前测定小麦单籽粒品质的方法有单籽粒谷物品质测定法和谷蛋白溶涨指数法(SIG)。为了揭示单籽粒品质检测的作用,选用16个小麦品种(系)进行单籽粒性状的研究,结果表明,品种内单籽粒硬度、籽粒直径、单籽粒重量及SIG的变异较大,水分含量变异不大。单籽粒品质指标硬度、粒重、粒径及SIG与磨粉品质、面团流变学特性、蛋白质品质、籽粒品质部分指标呈显著或极显著相关,这些指标对于预测磨粉品质、早代株系品质筛选及食品品质具有快速、方法简单及预测能力强的优点。将单籽粒谷物品质测定参数及SIG相结合,可以有效地进行小麦育种后代筛选及品质预测。     

小麦品种磨粉品质研究概况

本文对出粉率，粉色和灰分三个主要磨粉品质性状及其影响因素进行了述。出粉率受多基因控制，分别位于3A，7D和5A染色体上，粉色的遗传较简单，受1个或2个基因控制，灰分含量主要受蛋白质含量及环境影响；因此有可能通过遗传改良提高小麦出粉率，改善面粉色泽。在影响磨粉品质的诸多因素中，主要讨论了籽粒形状与磨粉品质之间的关系。一般而言，籽度大，容粒大，容重高，圆形或椭圆形且籽粒硬的小麦出粉率高。粒长，粒宽，粒重等性状受多基因控制，籽籽硬度是影响磨粉品质和烘焙品质最重要的籽粒性状，由1对或2对主效基因和修饰基因控制。     

小麦籽粒发育时期Puroindolines蛋白与硬度的关系

为探讨Puroindolines蛋白的表达特点与籽粒硬度的关系,采用改进的SDS-PAGE凝胶分析了不同硬度小麦品种的籽粒在各个发育时期Puroindolines蛋白的表达.结果表明,不同硬度的小麦籽粒中总Puroindolines(PinA和PinB)蛋白的表达量差异不大,但与胚乳淀粉颗粒结合的Puroindolines蛋白量差异非常明显:在籽粒发育的不同时期,软质小麦籽粒淀粉粒表面结合的Puroindolines蛋白量显著高于硬质小麦;基因型同为野生型但硬度有差异的品种,籽粒较软的材料其淀粉粒表面结合的Puroindolines蛋白量也明显高于较硬的材料,说明该蛋白的结合特性是决定籽粒硬度的直接原因.结果还表明,胚乳中水溶性戊聚糖与籽粒硬度关系密切.