Effects of water soaking and outdoor exposure on modulus of rupture and internal bond strength of particleboard

Phenol–formaldehyde resin-bonded particleboard (PF board) and isocyanate resin-bonded particleboard (MDI board) were soaked in water at 40, 70 and 100 °C, and the relationships between soaking conditions and board properties were analyzed. The relationships between the deterioration of board properties resulting from water soaking and those arising from outdoor exposure were also analyzed. At 100 °C, the modulus of rupture (MOR) and internal bond strength (IB) of the PF board decreased significantly within the first hour, and subsequently constant values were shown with increasing soaking time. This low constant value was defined as the lower limit. At 70 °C, both the MOR and IB decreased with increasing soaking time, and reached the lower limit. At 40 °C, however, neither decreased significantly with increasing soaking time and neither reached the lower limit. The MOR of the MDI board showed the same trend as the PF board. However, the IB of the MDI board showed a different trend to the PF board, that is, the lower limit of IB required extensive soaking, even at 100 °C. The MOR and IB of both the PF and MDI boards reached the lower limit when thickness change peaked. On the other hand, the MOR and IB for outdoor exposure were lower than those for water soaking, even at the same thickness change. The MOR and IB of water soaking decreased owing to the collapse of the bonding points caused by board swelling. On the other hand, the board properties of outdoor exposure decreased owing to the collapse of the bonding points, and biodegradation also added to the decrease.     

Deterioration of wood-based boards subjected to outdoor exposure in Tsukuba

Various types of wood-based boards were analyzed for deterioration after being exposed to an outdoor environment for 5 years in Tsukuba, Japan. In phenol–formaldehyde resin bonded particleboard (PB(PF)) and aspen oriented strand board (OSB(aspen)), longer exposure caused a greater reduction in the modulus of rupture and internal bond strength, an increase in the coefficients of variation, and a decrease in 95 % lower tolerance limit at the 75 % confidence level (95TL). Nail-head pull-through and lateral nail resistance were also reduced by outdoor exposure, but their coefficients of variation and 95TL were not significantly affected. In contrast, methylene diphenyl diisocyanate bonded medium density fiberboard (MDF(MDI)) only showed a slight deterioration of these properties even after 5-year exposure, and the coefficients of variation and 95TL hardly changed. After 5-year exposure, the retention of shear load in one-plane at relative displacement of 1.0 mm was high in MDF(MDI) and OSB(aspen) at 93.5 and 78.5 %, respectively, but low in PB(PF) at 41.1 %. As with PB(PF), OSB(aspen) also showed a sharp decrease in the modulus of rupture and internal bond strength, but only slightly reduced shear load in one-plane.     

Effect of furnish type and high-density raw material from mill residues on properties of particleboard panels

The purposes of this study were to examine the use of furniture mill residues containing high-density raw materials in particleboard production and to evaluate the effect of mixing several types of furnish on board performance. Wood wastes collected from the furniture industry in Japan containing matoa (Pometia pinnata), Douglas-fir (Pseudotsuga menziesii), and sugi (Cryptomeria japonica) with different particle shapes were prepared as raw materials for use in the manufacture of experimental particleboards. Seven board types and three mixed boards were manufactured with three replications. Methylene diphenyl diisocyanate (MDI) resin was applied at 6 % content in mat preparation. The pressing conditions were temperature of 180 °C, initial pressure of 3 MPa, and pressing time of 5 min. The target density was 0.72 g/cm³. This study showed that matoa particleboard had properties suitable for use in interior applications, although its properties were considered inferior compared with other particleboards. Improvement of matoa particleboard could be achieved by mixing with higher quality wood particles such as those from sugi or Douglas-fir. The furnish type used in this study affected board performance. All residues from furniture mills have the potential to be used for particleboard production, even when they contain different furnish types and wood species.     

Investigation of a new natural adhesive composed of citric acid and sucrose for particleboard

The development of a natural adhesive composed of materials derived from non-fossil resources is a very important issue. In this study, only citric acid and sucrose were used as adhesive materials for particleboard. A water solution in which citric acid and sucrose were dissolved was used as an adhesive, and the manufacture of particleboard with a target density of 0.8 g/cm³ was attempted under a press condition of 200 °C for 10 min. The optimum mixture ratio of citric acid and sucrose and the optimum resin content was 25–75 and 30 wt%, respectively. The modulus of rupture (MOR) and the modulus of elasticity in bending were 20.6 MPa and 4.6 GPa, respectively. The internal bond strength (IB) was 1.6 MPa, indicating that the adhesive had excellent bond strength. The thickness swelling (TS) after water immersion for 24 h at 20 °C was 11.9 %. The board did not decompose even under more severe accelerated treatments. This meant that the adhesion had good water resistance. The MOR, IB and TS of the board were comparable to or higher than the requirement of the 18 type of JIS A 5908 (2003). Consequently, there is a possibility that a mixture of citric acid and sucrose can be used as a natural adhesive for particleboard.     

Characterization of bagasse binderless particleboard manufactured in high-temperature range

This paper describes the features of binderless particleboard manufactured from sugarcane bagasse, under a high pressing temperature of 200–280 °C. Mechanical properties [i.e., modulus of rupture (MOR) and elasticity (MOE) in dry and wet conditions, internal bonding strength (IB)] and dimensional stability [i.e., thickness swelling (TS)] of the board were evaluated to investigate the effect of high pressing temperature. Recycled chip binderless particleboards were manufactured under the same conditions for comparison, and particleboards bonded with polymeric methylene diphenyl diisocyanate (PMDI) resin were manufactured as reference material. The target density was 0.8 g/cm³ for all of the boards. The results showed that the mechanical properties and dimensional stability of both types of binderless boards were improved by increasing the pressing temperature. Bagasse showed better performance than that of recycled chip as a raw material in all evaluations. Bagasse binderless particleboard manufactured at 260 °C had an MOE value of 3.5 GPa, which was equivalent to the PMDI particleboard, and a lower TS value of 3.7 % than that of PMDI particleboard. The MOR retention ratio under the dry and wet conditions was 87.0 %, while the ratio for the PMDI particleboard was only 54.6 %. The obtained results showed the possibility of manufacturing high-durability binderless particleboard, with good dimensional stability and water resistance, which previously were points of weakness for binderless boards. Manufacturing binderless boards under high temperature was effective even when using particles with poor contact area, and it was possible to express acceptable properties to allow the manufacture of particleboards. Further chemical analysis indicated a contribution of a saccharide in the bagasse to the improvement of the board properties.     

Properties of particleboard manufactured using an air-injection radio-frequency hot press

A hot press was used to manufacture particleboards (H boards). A radio-frequency hot press (for RH boards) and an air-injection radio-frequency hot press (for ARH board) were also used, and the effects of air injection on preventing blowout and board properties were analyzed. The thicknesses and densities of manufactured boards were 10 and 30 mm, and 0.6, 0.7, and 0.8 g/cm³, respectively. The investigation ascertained the effects of air injection in preventing blowout when a radio-frequency hot press is used. The increasing order of temperature was ARH board > RH board > H board during the final pressing stage. For the 30-mm-thick boards, the temperature of H board increased to 100 °C and remained constant at 100 °C even when the pressing time was extended. The temperature of the RH board increased to 100 °C more quickly than in the case of the H board and remained constant at 110–118 °C. The temperature of the ARH board increased linearly to 130–142 °C. For both the 10- and 30-mm-thick boards, the internal bond strength of the RH board was almost the same as that of the ARH board at densities of 0.6 and 0.7 g/cm³. In contrast, the internal bond strength of the RH board was lower than that of the ARH board at a density of 0.8 g/cm³. For the 10-mm-thick boards, the thickness swelling in the RH board was almost the same as that in the ARH board irrespective of the density. However, for the 30-mm-thick boards, the thickness swelling in the RH board was higher than that in the ARH board. The low plasticization of particles due to air injection presumably results in a high degree of thickness swelling.     

Utilization of sweet sorghum bagasse and citric acid for manufacturing of particleboard II: influences of pressing temperature and time on particleboard properties

Development of environmentally friendly particleboard made from sweet sorghum bagasse and citric acid has recently attracted attention. In this study, we investigated the effects of pressing temperature and time on physical properties, such as dry bending (DB), internal bond strength (IB), and thickness swelling (TS) of particleboard. Wet bending (WB), screw-holding power (SH), biological durability, and formaldehyde emission of particleboard manufactured under effective pressing temperature and time were also evaluated. Particleboards bonded with phenol formaldehyde (PF) resin and polymeric 4,4′-methylenediphenyl isocyanate (pMDI) were manufactured as references. Effective pressing temperature and time were 200?°C and 10 min, respectively. It was clarified that DB, IB, and TS satisfied the type 18 requirements of the JIS A 5908 (2003), and were comparable to those of particleboard bonded with PF and pMDI. The WB and SH of particleboard did not satisfy type 18 of JIS. Particleboard manufactured under effective pressing conditions had good biological durability and low formaldehyde emission. Based on the results of infrared spectra measurement, the degree of ester linkages increased with increased pressing temperature and time.     

Heat Post-Treatment to Reduce Thickness Swelling of Particleboard from Fast-Growing Poplars

IntroductionInrecentyears,particleboardhasbeenusedmoreandmorewidely,Itisnotonlyusedforfurnituremanufac-turingandinteriordecoratingbutalsoaseXteriorbuild-ingmaterial.Becauseofthechangesofthesurroundingatmosphere,thevariationinmoisturecontentofparti-'cleboa…     

利用杨树人工林剩余物生产刨花板可行性研究

The composite board industry in Iran is obliged to use residues from forest operation as well as wood industry for competing with paper industry because of shortage of wood. In the present study we investigated the residues from poplar plantation used for particleboard production. Three kinds of wood materials, poplar branches, small diameter poplar wood (3–8 cm) and beech wood, were used in the experiment of particleboard production. The results demonstrated that the characteristic of particleboard made from poplar branches and small diameter wood is comparable to that made from mature beech wood. To avoid too much residual acid in the final board, the properties of boards produced with 1.5% hardener at 175°C press temperature are acceptable, although the properties of particleboard produced with 2% hardener were higher than were higher than that of the board produced with lower hardener (1% or 1.5%).. The MOR, MOE and IB of particleboard made from branches were measured as 14.57, 2015, and 1.32 MPa, respectively, while The MOR, MOE and IB of particleboard produced from small diameter poplar wood were 19.90, 2199, and 1.86 MPa, respectively. The thickness swelling of boards made from branches after 2 and 24 h immersion in water was 20.14% and 31.26%. The utilization of branches and very small diameter wood of poplar is recommended for the survival and developments of particleboard industry in Iran.     

Evaluation of particleboard deterioration under outdoor exposure using several different types of weathering intensity

The deterioration of particleboards for construction use was investigated by outdoor exposure tests at eight sites in Japan over 7 years. Two types of particleboard with different water resistances were tested and the deterioration of mechanical properties such as modulus of rupture, internal bond strength and lateral nail resistance was investigated. In order to eliminate regional differences in the board deterioration and also to standardize a deterioration factor for the board exposed to varying climate conditions, we introduced the weathering intensity (WI) defined by monthly precipitation multiplied by monthly average temperature. The significance of this factor was investigated by correlation analysis. Three conventional climate indexes relevant to the durability of wood were also investigated to analyze their significance to WI for particleboard deterioration. It was found that our definition of weathering intensity was the most accurate and the exposure period that reduces initial bending strength by half was calculated by the use of regression analysis for several different sites worldwide.     

Dimensional stabilization of compressed laminated veneer lumber by hot pressing in an airtight frame

Abstract

The purpose of this study was to evaluate the dimensional stability and strength properties of compressed laminated veneer lumber (LVL) produced using a closed hot pressing system. LVL specimens were produced with varying number of veneers using either diphenylmethane diisocyanate (MDI) or a water-soluble phenol formaldehyde (PF) resin at varying temperatures (160–200°C), pressures (0.5–3 MPa) and hot-pressing times (2–16 min). Results show that the heating process decreases the recovery of compressive deformation in the veneers when subjected to cyclic moisture and heat conditions. Thickness swelling was approximately 5% after a drying, wetting and boiling cyclic test for LVL using the MDI resin and hot pressed at 200°C for 8 min. Modulus of elasticity and rupture increased for samples produced in both an open press and the closed press with an increase in the number of veneers and density, as did the absorbed energy in impact bending.     

A review of wood thermal pretreatments to improve wood composite properties

The objective of this paper is to review the published literature on improving properties of wood composites through thermal pretreatment of wood. Thermal pretreatment has been conducted in moist environments using hot water or steam at temperatures up to 180 and 230 °C, respectively, or in dry environments using inert gases at temperatures up to 240 °C. In these conditions, hemicelluloses are removed, crystallinity index of cellulose is increased, and cellulose degree of polymerization is reduced, while lignin is not considerably affected. Thermally modified wood has been used to manufacture wood–plastic composites, particleboard, oriented strand board, binderless panels, fiberboard, waferboard, and flakeboard. Thermal pretreatment considerably reduced water absorption and thickness swelling of wood composites, which has been attributed mainly to the removal of hemicelluloses. Mechanical properties have been increased or sometimes reduced, depending on the product and the conditions of the pretreatment. Thermal pretreatment has also shown to improve the resistance of composites to decay.     

Effect of board density on bending properties and dimensional stabilities of MDF-reinforced corrugated particleboard

We investigated the bending properties of composite boards produced by reinforcing both sides of corrugated particleboard with medium-density fiberboard (MDF). Thickness swelling and linear expansion (LE) were measured to assess the dimensional stabilities of the composite board. Although the apparent density of the composite board was 0.48g/cm³, its strength was found to be equivalent to that of 18-type particleboard as described in JIS A 5908. The boards parallel/perpendicular anisotropy in strength was 0.9. The modulus of rupture (MOR) of the composite board increased with board density only up to a certain density, beyond which the MOR was constant. On the other hand, the thickness swelling of both corrugated particleboard and the composite board was smaller than that of flat-type particleboard, satisfying the JIS A 5908 standard of 12%. Linear expansion (soaking in water of ordinary temperature for 24h) of corrugated particleboard was 0.7%–0.9% in the parallel direction and 2.1%–3.1% in the perpendicular direction; hence, anisotropy in linear expansion existed in the corrugated particleboard. The linear expansion of the composite board was 0.6%–0.9% in the parallel direction and 1.8%–2.5% in the perpendicular direction. Although the LE of the composite board was lower than that of corrugated particleboard, it is necessary to improve the LE of composite board for practical use.     

Adventitious root formation of Japanese cedar (Cryptomeria japonica D. Don) cuttings is stimulated by soaking basal portion of cuttings in warmed water while cooling their apical portion

To improve the propagation of Japanese cedar (Cryptomeria japonica D. Don), we investigated the effects of apical and basal temperatures during a water soaking treatment on the adventitious root formation of 70-mm long shoot tip cuttings which have an apical bud. The basal portion of the cuttings was soaked for 28 days in water with temperatures ranging from 10 to 35 °C, at an air temperature of 5 or 10 °C. Control cuttings were soaked in water at 25 °C, with an air temperature of 25 °C. Treated cuttings were then planted in vermiculite rooting medium and grown at an air temperature of 25 °C for 35 days. Adventitious roots initiated earlier and developed more in the cuttings treated with apical temperatures of 5 or 10 °C and basal temperatures of 20–30 °C than in the control cuttings. The rooting percentage was greatest (93 %) in the cuttings treated with a 10/25 °C apical/basal temperature, whereas few control cuttings rooted (13 %). This suggests that the temperature gradient created by warming the basal portion of the cuttings while cooling their apical end stimulates adventitious root formation. When we tested seasonal variation of rootability at 10/25 °C, the rooting percentage increased from early autumn to winter, and decreased from winter to summer. The soluble sugar contents did not directly affect the formation of adventitious roots in the present study.     

人造板用异氰酸酯胶粘剂的性质与应用

介绍了用荧光显微技术和ＤＳＣ分析方法研究人造板用异氰酸酯胶粘剂的胶接特性，以及近年来异氰酸酯在人造板中的应用。国内外研究结果表明，以异氰酸酯作为人造板胶粘剂可获得较ＰＦ、ＵＦ胶粘剂更牢固的化学胶接，尤其用于农作物秸杆（麦草、稻草）的胶接可得到符合我国木质Ａ类优等品标准的刨花板。     

Performance of particleboard manufactured using air-injection press II: effects of board density and thickness on the performance of board manufactured from low-moisture particles

Particleboards of different densities (0.6, 0.7 and 0.8 g/cm³) and thicknesses (10 and 20 mm) were manufactured from low-moisture particles using an air-injection press. The effects of the air injection on preventing blowout of the boards of different densities and thicknesses were investigated by artificially creating blowout-prone conditions using metal frames. The effects of the air-injection pressure on the board performance were also investigated. 10-mm-thick boards of 0.8 g/cm³ pressed at 170 °C blew out when air was not injected, but were successfully manufactured by injecting air. 10-mm-thick boards at 150 °C showed constant internal bond (IB), regardless of density, but at 170 °C, IB was higher in boards of higher densities. This was likely due to accelerated hardening of the urea–formaldehyde resin at 170 than 150 °C. At both pressing temperatures, low air-injection pressure did not cause blowout and a reduction in board performance. Air injection also prevented the blowout of thick boards of 20 mm and enabled successful manufacture, showing its effectiveness. The IB of the 20-mm-thick board manufactured using the air-injection press exceeded that of 20-mm-thick board manufactured using an ordinary hot press.     

麦秸刨花板的耐水性能研究

本文研究了用MDI与UF两种胶粘剂以不同比率混合后制造的麦秸刨花板的耐水性能。结果表明：随着胶粘剂中MDI比率的增加，麦秸刨花板的耐水性能提高，但改善的程度逐渐趋缓；在一定范围内，提高麦秸刨花板的密度，可以降低其吸水厚度膨胀率。     

Effect of different pre-sowing seed treatments on the germination of <Emphasis Type="Italic">Leucaena leucocephala</Emphasis> (Lam.) and <Emphasis Type="Italic">Acacia farnesiana</Emphasis> (L.)

Leucaena leucocephala and Acacia farnesiana are tree species used for several agricultural purposes in the Mediterranean region. The seeds of these species exhibit dormancy, causing delayed germination. Two experiments were conducted to investigate the effect of pre-sowing treatments (scarification, hot water, or soaking) on seed germination of L. leucocephala and A. farnesiana. In one experiment, seeds were exposed to three pre-sowing treatments: control, sandpaper scarification, or soaking in 70°C water for 4, 8, 12, 16, 20, or 24 min. In another experiment, seeds were soaked in 70°C water for 20 min, and then soaked in water at room temperature for an additional 24, 48, or 72 h or blade scarified. In general, soaking the seeds of the two species in hot water was more effective in breaking seed dormancy than scarification. Sandpaper scarification was not effective for either species. Blade scarification increased A. farnesiana seed germination to 56%, indicating that seed dormancy was mainly a consequence of hardseededness. L. leucocephala seeds collected from Jordan University of Science and Technology (JUST) site and soaked in 70°C water for 20 min and then soaked for 24, 48, or 72 h had germination rates above 97%. Our results suggest that blade scarification of A. farnesiana seeds and soaking of L. leucocephala seeds in 70°C water for 20 min are effective treatments to break seed dormancy and enhance seed germination of these vital species.     

Compressive deformation of wood impregnated with low molecular weight phenol formaldehyde (PF) resin V: effects of steam pretreatment

This study evaluated the potential of steam pre-treatment for making highly compressed phenol-formaldehyde (PF) resin-impregnated wood at a low pressing pressure. Sawn veneers of Japanese cedar (Cryptomeria japonica) were first subjected to saturated steam at different steaming temperatures (140°-200°C), followed by impregnation with a 20% low molecular weight PF resin aqueous solution resulting in a weight gain of around 50%-55%. Four oven-dried treated veneers were laminated and compressed up to a pressing pressure of 1 MPa at a pressing temperature of 150°C and pressing speed of 5 mm/min, and the pressure was held for 30 min. Steam treatment, causing partial hydrolysis of hemicellulose, accelerated the compressibility of Japanese cedar in the PF resin-swollen condition. As a consequence, a discernible increment in density was achieved at a pressing pressure of 1 MPa due to steam pretreatment between 140° and 200°C for 10 min. It was also found that even a short steaming time such as 2 min at 160°C is sufficient for obtaining appreciable compression of PF resin-impregnated wood. The density, Young’s modulus, and bending strength of steam-treated (200°C for 10 min) PF resin-impregnated wood composite reached 1.09 g/cm³, 20 GPa, and 207MPa, respectively. In contrast, the values of untreated PF resin-impregnated wood composite were 0.87 g/cm³, 13 GPa, and 170MPa, respectively.     

Effects of warming basal ends of Carolina poplar (Populus × canadensis Moench.) softwood cuttings at controlled low-air-temperature on their root growth and leaf damage after planting

We investigated the effects of warming the basal ends of Carolina poplar (Populus × canadensis Moench.) softwood cuttings at controlled low-air-temperature on their root growth and leaf damage after planting. The warming treatment was applied to the cuttings by soaking 10 mm beyond the cut end in warmed water maintained at 30 °C in a cold chamber maintained at an air temperature of 10 °C and a photosynthetic photon flux density (PPFD) of 10 μmol m^?2 s^?1 (near the light compensation point at 10 °C) until rooting was observed. The warmed cuttings were then grown in a growth chamber at an air temperature of 30 °C, relative humidity 85–90 %, and a PPFD of 100 μmol m^?2 s^?1. Control cuttings were grown in the growth chamber throughout the experiment. Rooting occurred simultaneously for both warmed and control cuttings, irrespective of air temperature. Root development was greater and leaf damage, evaluated on the basis of extent of necrosis, was less for warmed cuttings than for control cuttings. The reduction of leaf damage for warmed cuttings probably resulted from reduced post-planting water stress and leaf senescence, because of improved root development as a result of the pre-planting warming treatment. This technique could improve the propagation of cuttings of woody plants, because it would ensure that the cuttings are ready to develop roots with minimum loss of carbohydrates, irrespective of weather conditions.