Importance of extensional rheological properties on fiber-enriched corn extrudates

Incorporation of insoluble fibers into extruded cereals severely limits their expansion and reduces crispness. The specific objective of this work was to investigate how corn bran and its fractions mixed with cornmeal affect rheology and extrudate expansion. Alkali-treated bran (ATB) and alkaline-soluble bran (ASB) were prepared from unmodified corn bran (UMB). Mixtures of the different corn bran fractions and degermed cornmeal having a 26% (w/w) of total dietary fibers were extruded in a twin screw extruder and expansion of the extrudates was determined. Melt shear rheology of mixtures of cornmeal and different corn bran fractions having a 20% total dietary fiber was determined using a capillary rheometer at 120 °C while the extensional rheology was determined using lubricated squeezing flow. The expansion of extrudates containing ATB was larger than those containing UMB, while extrudates containing ASB showed a greater expansion that was close to that of the control. Addition of UMB to cornmeal increased shear and extensional viscosity significantly as compared to the control. ATB addition increased the shear viscosity of the mixture to a small extent but showed the highest extensional viscosity amongst the samples. Addition of ASB resulted in mixtures having lower shear and extensional viscosities than the control.