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Optimization of melt-spinning parameters of poly(ethylene terephthalate) partially oriented multi-filament yarn in an industrial scale: Central composite design approach
Authors:Seyed Majid Ghoreishian  Mohammad Norouzi  Ali Fereydooni  Saeed Nasser  Toktam Asadolahi  Neda Beigpour  Maryamsadat Ghoreishian
Affiliation:1.Young Researchers and Elites Club, South Tehran Branch,Islamic Azad University,Tehran,Iran;2.Graduate Program of Biomedical Engineering,University of Manitoba,Winnipeg,Canada;3.Department of Textile Engineering,Kar Higher Education Institute,Qazvin,Iran;4.Department of Industrial Engineering,Payame Noor University (PNU),Qazvin,Iran;5.Department of Chemical Engineering,Islamic Azad University, South Tehran Branch,Tehran,Iran
Abstract:In this study, central composite design (CCD) based on response surface methodology (RSM) was employed to optimize parameters of melt-spinning process of poly(ethylene terephthalate) partially oriented multifilament yarn (POMFY). On the basis of a four-variable CCD, RSM was used to determine the effects of spinning temperature, spinning pressure, take-up velocity and quenching air velocity on the levels of the elongation of POMFY as the response. The POMFY samples were also characterized by scanning electron microscopy (SEM) and energy dispersive X-ray (EDX) analysis. By applying a quadratic regression analysis, an equation indicating the effect of each variables on the response was developed. The predicted values of the parameters showed excellent agreement with the experimental values (R 2=0.9565, Adjusted-R 2=0.916). Moreover, the results confirmed that the CCD mathematical model was a suitable method to optimize the melt-spinning parameters of POMFY in an industrial scale.
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