Effect of soaking corrosion on flexural properties of carbon fiber reinforced epoxy syntactic foams

The fiber-reinforced syntactic foam is a type of lightweight materials. In this paper, hollow glass microspheres/epoxy syntactic foams reinforced by carbon fibers are prepared. Carbon fibers of five mass fractions are used to obtain five types of reinforced syntactic foams. The effect of the fiber content and soaking corrosion on the flexural properties of syntactic foams are investigated. The results of soaking test show that the moisture rate in distilled water is greater than that in seawater. The flexural test results show that the flexural strength of syntactic foams increases obviously by adding fibers. The maximum value increases 25.5 % than that of composites without adding fibers when fiber-mass fraction is 5 %. Soaking corrosion reduces the flexural properties of the syntactic foams. The flexural strengths of syntactic foams immersed in water and seawater with 5 % fiber-mass fraction decrease 34.4 % and 37.5 % respectively. The main reasons of the flexural strength reduction of syntactic foams with soaking corrosion are discussed.