Optimal design of single and multiple stage activated sludge processes

The present paper describes a rational approach to minimum cost design of an integrated activated sludge process which includes activated sludge reactor, secondary clarifier and sludge recycle. The cost of anaerobic digestion of excess sludge produced is also considered. Procedures for optimal design of both single and multiple stage activated sludge processes, considering construction and operational costs are developed. Biomass concentration in aeration tank and return sludge are utilized as the primary independent design variables to which system performance is related for single stage process. In the multiple stage process, additional design variables (flow and volume fractions for each stage) are included in design vector. Liquid-biomass separation is based on the batch solids flux theory. The optimization problem is framed as minimization of capital and operating cost subject to the constraints determined by effluent quality criteria and process variables affecting the performance. The interior penalty function method is used. Results definitely favor the application of multiple stage process over single stage. The major factor which appears to be contributing to reduction in cost is the biological solids retention time and hence the aeration tank volume.