Fire performance of carbonized medium density fiberboard manufactured at different temperatures

Authors established a new manufacturing technology for crack-free carbonized boards by pressing and carbonizing the medium-density fiberboard. Industrialization of new functional carbon materials was performed by investigating the fundamental properties of the carbonized boards. To be used as a construction material, the carbonized board needs to satisfy the fire performance regulation. In this study, the carbonized boards were manufactured from medium-density fiberboard (c-MDF) at different temperatures and then fire performance including flame retardancy and smoke toxicity was analyzed using a cone calorimeter and noxious gas analyzer. The results show that as the carbonization temperature increases, weight loss ratio decreases and flame retardancy increases. In the c-MDF at 800 and 1000 °C, no external damage was observed after combustion. These c-MDFs satisfy the total heat release (standard below 8 MJ/m²) and heat release rate (standard below 200 kW/m²) regulations according to the Building Standard Law of Korea and Japan. In addition, the c-MDFs showed the lower total smoke release (TSR, 0.213 m²/m²) than that of virgin MDF (94.281 m²/m²). The c-MDF at 800 and 1000 °C were, therefore, classified as a class III flame retardancy material and can be used as indoor finishing material.