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内充气吹式玉米精量排种器设计与试验
引用本文:崔涛,韩丹丹,殷小伟,李克鸿,肖荔荔,杨丽,张东兴. 内充气吹式玉米精量排种器设计与试验[J]. 农业工程学报, 2017, 33(1): 8-16. DOI: 10.11975/j.issn.1002-6819.2017.01.002
作者姓名:崔涛  韩丹丹  殷小伟  李克鸿  肖荔荔  杨丽  张东兴
作者单位:中国农业大学工学院,北京,100083
基金项目:中央高校基本科研业务费专项资金资助(2014XJ011);国家自然科学基金资助项目(51375483);国家自然科学基金资助项目(51575515);农业部土壤-机器-植物系统技术重点实验室资助项目
摘    要:针对内充机械气力组合式排种器工作压强范围窄,排种器在工作压强范围外工作时,合格指数低的问题,该文基于气吹式排种器气流清种及气压式排种器种子压附原理,设计了一种内充气吹式排种器,对清种-压种组合式气嘴的倾角和安装位置进行设计计算。对清种气嘴的截面倾角进行流体仿真分析,并对不同类型的玉米种子在不同工作压强下进行了排种器台架试验。结果表明:不同类型种子的合格指数呈现出大扁种子小扁种子小圆种子大圆种子的规律;工作压强为4.5和5.0 k Pa时,大扁种子和小扁种子的合格指数均达95%以上,该排种器适用于扁型种子的播种。

关 键 词:种子  农业机械  试验  玉米  精量排种器  内充气吹式
收稿时间:2016-05-29
修稿时间:2016-11-25

Design and experiment of inside-filling air-blowing maize precision seed metering device
Cui Tao,Han Dandan,Yin Xiaowei,Li Kehong,Xiao Lili,Yang Li and Zhang Dongxing. Design and experiment of inside-filling air-blowing maize precision seed metering device[J]. Transactions of the Chinese Society of Agricultural Engineering, 2017, 33(1): 8-16. DOI: 10.11975/j.issn.1002-6819.2017.01.002
Authors:Cui Tao  Han Dandan  Yin Xiaowei  Li Kehong  Xiao Lili  Yang Li  Zhang Dongxing
Affiliation:College of Engineering, China Agricultural University, Beijing 100083, China,College of Engineering, China Agricultural University, Beijing 100083, China,College of Engineering, China Agricultural University, Beijing 100083, China,College of Engineering, China Agricultural University, Beijing 100083, China,College of Engineering, China Agricultural University, Beijing 100083, China,College of Engineering, China Agricultural University, Beijing 100083, China and College of Engineering, China Agricultural University, Beijing 100083, China
Abstract:Abstract: Combined with the good filling performance of the inside-filling seed metering device, in this study, one kind of combined nozzles was designed using the principle of gas cleaning of air-blowing seed metering device and the principle of pressing seeds of air pressure seed metering device. At the same time, the semi disc structure of seeding plate was used. The conical stepped hole was adopted in the form of hole, so as to achieve the seed charge under self-gravity. The obliquity of combined nozzles was designed as 75°, the distance between the intersection of the center axis of clearing nozzle and the horizontal direction of the center of seeding plate and vertical direction of the center of seeding plate was about 45mm through the design calculation of the structure and position size of combined nozzles. The function and necessity of pressing nozzle was determined through the comparison of fluid simulation of single cleaning nozzle and combine nozzles. We concluded that the flow velocity of the outlet was at least 11.7 m/s to satisfy the cleaning condition through the analysis of the force of the seed in the hole during cleaning process. The outlet air flow speed was increased by reducing outlet area of cleaning nozzle due to the outlet velocity of the air nozzle was inversely proportional to the outlet area. Finally, the outlet area was defined as 1/3 of the total area of cleaning nozzle. By means of the fluid simulation of gas nozzles with different cross sections, this research produced that the larger inclination angle of cleaning nozzle, the larger area of high speed air flow which generated by the gas nozzle in the whole chamber and which was more difficult to produce vortex in the rear side hole. The differential pressure generated by the gas nozzle with 45° in the hole was the largest by detecting the pressure value of the upper and lower part of the hole with different dip angles. Therefore, the single seed was the most easily attached to the inside of the hole under this inclination angle gas nozzle. According to the simulation results, the angle between the section of nozzle and the pipe wall was 45°. The bench tests were carried out on the seed metering device according to the performance indexes such as working pressure, replay index, leakage index and the qualified rate of grain distance. Experimental results showed that the qualified index was above 86.58% which the effect was not the best under the working pressure was 5 kPa or above when the seeds were not graded. Through the classification of maize seeds and seeds of different types of the qualified index of different kinds of seeds basically had such regular: big flat>small flat>small circle>big circle through the classification of maize seeds. The qualified index of big flat could reach more than 95% under the pressure of 4.5 kPa and the small flat seeds could also achieve the same sowing condition under the pressure of 5.0 kPa. The theoretical foundation was provided for the improvement research of the following seed metering device through analyzing the reasons of replay leakage of flat and circle seeds combined with high speed imaging technology.
Keywords:seed   agricultural machinery   experiments   maize   precision metering device   inside-filling air-blowing
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