Manufacturing technique and acoustic evaluation of sandwich laminates reinforced high-resilience inter/intra-ply hybrid composites

This study focused on the fabrication and acoustic property evaluation of sandwich cover-ply-reinforced highresilience thermal-bonding nonwoven hybrid composites. P-phenyleneterephthalamides and bicomponent high-resilience bonding polyester intra-ply hybrid nonwoven fabrics were compounded with glass plain fabric to produce the high strength sandwich structural cover ply by means of needle punching and thermal bonding to reinforce the whole composites and dissipate energy when being impacted. Then, the acoustic absorption properties of the homogenous intra-ply hybrid meshwork layer were investigated before and after being reinforced with the aforementioned cover ply. The influencing factors, including areal density, fiber blending ratio, needle punching depth, and air cavity thickness between back plate of the impedance tube and composites, were comparatively investigated. Results revealed that hybrid composites exhibited exceedingly high acoustic absorption properties. Acoustic absorption coefficients were promoted with increases in areal densities and fiber blending ratio of 3D crimped hollow polyester, particularly at low-mid frequency range. In addition, needle punching depths and back air cavity thicknesses considerably affected the average absorption coefficients. The meshwork center layer reinforced with sandwich structural cover-ply perform high resilience properties.