Preparation of poly(vinyl alcohol)/ZrO2 composite nanofibers via co-axial electrospinning with higher ZrO2 particle content

Poly(vinyl alcohol) (PVA)/zirconium oxide (ZrO₂) composite nanofibers with a skin-core structure were prepared and the effect of ZrO₂ particle content on uniform web formation was investigated. The optimized polymer concentration, tip to collector distance, and applied voltage for electrospinning were 11 wt%, 12 cm, and 20 kV, respectively. Skin-core PVA/ZrO₂ composite nanofibers containing up to 12 wt% ZrO₂ were successfully prepared, but it was difficult to obtain PVA/ZrO₂ composite nanofiber webs via conventional electrospinning. Increasing the amount of ZrO₂ caused the morphology of the PVA/ZrO₂ composite nanofibers to become a non-uniform nanoweb with irregular nanofiber diameters. While it was difficult to obtain a uniform nanofiber web containing a content of ZrO₂ over 6 wt% for conventional electrospinning, a more uniform nanofiber web could be obtained at up to 9 wt% ZrO₂ using a skin-core dual nozzle. More uniform webs could also be obtained when ZrO₂ was in the skin rather than the core.