An investigation on the comparison of wet spinning and electrospinning: Experimentation and simulation

Polysulfonamide (PSA) has been widely used in many fields because of its excellent thermodynamic properties. In this study, PSA fibers were prepared separately via two different spinning ways, including conventional wet spinning and electrospinning. Fluid motion of wet spinning and electrostatic field of electrospinning were modeled using finite element analysis to investigate the spinning process. The properties of fabricated PSA fibers were characterized systematically by scanning electron microscope (SEM), fourier transform infrared spectrometer (FTIR), X-ray diffraction (XRD), thermal gravity analysis (TGA) and electronic strength tester. Based on the simulation and theoretical analysis of spinning process, it was found that the extruding force of the wet spinning is larger than that of the electrospinning. The larger extruding force makes the alignment of macromolecules inside fiber relatively uniform, and a higher proportion of crystallization happens. Accordingly, the mechanical properties and thermal stability of PSA fibers could be improved due to a higher proportion of crystallization. The experimental results of mechanical strength and TG test are coincided with the simulation results. PSA fiber prepared by wet spinning has better thermal stability and mechanical properties than that fabricated by electrospinning.