径向流和圆环流磁流变阀压降性能分析与试验

设计了径向流动式和圆环流动式2种不同液流通道结构的磁流变阀,并分别对其工作原理进行了阐述;推导了径向流和圆环流磁流变阀的压降数学模型。采用有限元法(FEM)分别对径向流和圆环流磁流变阀的电磁场进行了建模仿真,在结构参数和磁场参数相等的情况下分析了径向流和圆环流2种液流通道结构的磁流变阀压降变化规律。搭建了磁流变阀压降性能试验台,对不同加载电流及不同模拟负载下的径向流和圆环流磁路变阀的压降性能进行了试验分析。仿真和试验结果均表明同样结构参数和磁场参数下的径向流磁流变阀产生的压降大于圆环流磁流变阀产生的压降。

Comparison and Experiment of Pressure Drop of Radial and Annular Type Magnetorheological Valves

The magnetorheological (MR) valve is a smart control mechanism using the magnetorheologcial fluid as the working fluid. The advantages of regulating pressure drop and fast response time make the valve have a promising application prospects in the hydraulic servo system, and the MR valve can also be used as a bypass valve to control the MR damper, which can be applied to the different types of vibration attenuating system. The change of pressure drop of MR valve considering radial and annular fluid flow paths was outlined through theory analysis, numerical simulation and experimental verification. The magnetized resistance gaps of both MR valves were constrained within a width of 2.5mm and a length of 80mm. The mathematical models of pressure drop of both MR valves were derived separately. The finite element modelling was carried out using ANSYS/Emag software to investigate the distribution of magnetic flux density and dynamic yield stress, and the analytical pressure drop was also obtained, the maximum theoretical pressure drops for the radial and annular type MR valves are 1930kPa and 982kPa respectively. Furthermore, a test rig was set up to test the pressure drop under different applied direct currents and different load cases, the maximum experimental pressure dropts for the radial and annular type MR valves are 950kPa and 660kPa, respectively. The simulation and experimental results showed that the pressure drop of the radial type MR valve was superior to that of annular type MR valve under the same geometry conditions and the same electromagnetic parameters. The results can provide a new guideline for design of other types MR valve.