Application of one-quarter fractional and full factorial design to study set mark phenomenon of multifilament polyester fabrics

Set marks are fabric defects in weft direction which are caused by an interruption of the weaving process. In this study, based on one-quarter fractional factorial design, among eight parameters of weaving machine, i.e. horizontal and vertical position of back rest roller, horizontal position of warp stop motion, shed crossing degree, shed crossing point position, warp tension, stoppage position of machine, and stoppage time, four most effective parameters was determined. These parameters were stoppage position of machine, vertical position of back rest roller, shed crossing point, and horizontal position of warp stop motion. Then using full factorial design effectiveness of these parameters was evaluated statistically at 99 % confidence level and effect of them on set mark studied in detail. Statistical evaluations showed that the stoppage position of machine was the most effective parameters on intensity of set mark of multifilament polyester fabric. A specific image capturing device for using on weaving machine based on CCD camera was designed. Image processing technique was used to measure the pickspacing in stop zone objectively. Five picks before and five picks after stoppage was considered as stop zone and the standard deviation of pickspacing was used as a criterion which interpret this defect. Dynamic loading of warp yarns were execute to evaluate the relaxation behavior of polyester multifilament warp yarns.