Monitoring critical defects of creep rupture in oriented strandboard using acoustic emission: incorporation of EN300 standard

This creep rupture study in commercial oriented strandboard (OSB) used a 4-point flexural test to evaluate the dynamic property changes of a 300×1,000-mm specimen using an acoustic emission (AE) system. Compared to deflection, AE events were more sensitive to damage accumulation than deflection to final failure. Specimens were artificially notched on either the tension- or compression-side and were subjected to 80% stress level at ambient conditions. Defects on the compression side of the bending specimen were found to be more critical than on the tension side in creep-rupture. The in-plane fractures followed patterns of the valleys of low-density spots as defect trenches, demonstrating adverse effects of high variation in horizontal density. An impetus and rationale to incorporate regulatory quality inspection standards and product certification of structural OSB based on the control limits of ±10% panel density as stipulated in EN300 standard is discussed.Experiment conducted at the former University of California Forest Products Laboratory (Nondestructive Evaluation Center), Richmond, CA 94804, USA.     

Microscopic processes of shearing fracture of old wood, examined using the acoustic emission technique

We examined the process of microscopic fracturing peculiar to old wood, based on the generation characteristics of acoustic emission (AE) events and fracture surface analysis. The shearing tests of old wood obtained from construction-derived lumber and new wood within 3 years after lumbering were performed in accordance with the Japanese Industrial Standards (JIS Z 2101-1994). The species of wood used in this study was Japanese red pine. The old wood had been used as a beam in a building for 270 years. The number of the occurrences of AEs at low load levels was larger in the old wood than in the new wood. As a result of analyzing the AE amplitude distributions, we found that the period in which AEs with small amplitudes were frequently generated was longer in the old wood than in the new wood. Also, the fracture surfaces after the final rupture under scanning electron microscope showed more uneven and complicated surfaces in the old wood. Based on the above findings, we presume that during the shearing test the old wood underwent a relatively long and stable progress of microcracking before the final fracture.     

Behavior of acoustic emission generation during tensile tests perpendicular to the plane of particleboard II: effects of particle sizes and moisture content of boards

Particleboard specimens with various particle sizes were conditioned into two ranges: low and high moisture content. One set was investigated for internal bond (IB) strength and acoustic emission (AE) events during tensile tests perpendicular to the plane and the other for ultrasonic wave transmission characteristics in the thickness direction. The particleboard structural mechanics were changed as a result of the moisture effect. Specimens conditioning to higher moisture content had lower IB strength and lower cumulative acoustic emission event counts (T _AE). The decrease in IB strength indicated that the irreversible thickness swelling was seen when recovery forces of the particles exceed the restraining action of the adhesive. This was attributed to stress release, which resulted in internal failure of the board. The change in the internal structure caused an increased stress level at the initiation of AE generation. No events were recorded before this stress level, obeying theKaiser effect. The decrease inT _AE was not only related to the decrease in IB strength but was also affected by the transformation (attenuation) of the AE signals during IB tests according to the mesh size used.Part of this paper was presented at the 45th and 50th Annual Meetings of the Japan Wood Research Society, Tokyo and Kyoto, 1995 and 2000, respectively     

Effects of helical angle of router bit on acoustic emission

The purpose of this study was to investigate the effects of changes in the helical angle of the router bit on the acoustic emission (AE) signal for various workpiece grain angles. The helical angle varied from 0° to 50° at 10° increments. The workpiece grains were oriented from 0 degrees (cutting parallel to the grain), through 90° (cutting end of the grain), to 165° at 15° increments. The AE signals and machined surface roughness were measured in an attempt to clarify the relations between them. The results were summarized as follows: (1) The AE signals were lowest in the with the grain cutting zones and slightly increased in the against the grain cutting zones; they rapidly reached the highest values at the 135°–165° grain angles. The greater the helical angle of the router bit, the smaller were the AE count rates for each grain angle investigated. There was no significant change in AE generation for helical angles of 0° and 10°. Moreover, the greater the feed rate, the greater was the AE count rate for every cutting condition investigated. (2) The surface roughness, similar to the AE count rate, had the lowest values in the with the grain cutting zones, slightly increased until the 120° grain angle, and then rapidly become extremely rough, reaching a maximum at the grain angles of 135°–150°. There was no remarkable change in the machined surface roughness while routing with the grain using the router bit of greater helical angle. However, when routing against the grain, the greater the helical angle the smoother was the machined surface. (3) There were correlations between the AE count rate and the machined surface roughness for each helical angle investigated. Therefore, acoustic emission has shown promise for monitoring and controlling the routing operation, including various grain angles and helical angles of the router bit.     

进气噪声对内燃机整机噪声的影响

以某460内燃机为例,用声压级和声功率级测试的方法,得出内燃机在多种工况下的声压云图,分析比较了内燃机有进气噪声和没有进气噪声时的整机噪声,结果表明,对于增压高速内燃机,进气噪声对内燃机整机声功率级有显著的影响。     

拖拉机抗性消声器声学子结构声传递矩阵研究

以消声器传递矩阵分析方法为基础，给出了１２种拖拉机抗性消声器声学子结构的声传递矩阵。以传递损失为评价指标，实验验证了两个消声器的声学性能。本文研究结果，为进行拖拉机抗性消声器的优化设计创造了条件。     

在线测量谷物含水率的声学方法

研究了一种测量谷物含水率的声学方法,为实现谷物含水率的在线测量提出了新的途径。通过试验研究,分析得到了流动麦粒碰撞噪声声压与含水率在13～20kHz频率区间的数学关系。在此研究基础上设计的测量系统对京411小麦和农大60玉米进行了实测。试验数据表明,该方法测量精度高、测量重复性好,具有良好的开发应用前景。     

温室设施环境中声频自适应校准研究

针对温室设施环境中采用声波促长技术时,由于环境设施对声音的来回反射、设施材料对不同声频的吸收作用等影响,使得实际声波信息失真,造成加载的声波与期望的声波相差较大,提出一种解决方案.通过及时修正声频发生系统传递函数特性参数,采用一种基于前馈补偿的闭环控制方法实现对设施环境中所加载声频的自适应校准.在一个内部长、宽、高分别为1.2m、0.53m、0.9m的人工气候箱内进行声波加载试验,结果表明,该方法提高了声波在设施环境中的加载精度,对纯音、组合声频、音乐声频等类型的声波均达到了良好的校准作用,输出精度都在98％以上.     

Plate-type waveguides for detecting acoustic emissions generated by termite attacks

To examine the feasibility of using plate-type waveguides for effective detection of acoustic emissions (AEs) from termite attacks in wood, AEs generated by breaking pencil leads or by termite attacks were detected using an AE sensor with a resonant frequency of 140kHz with steel plates of four different sizes and thickness and three AE sensors without them. The larger plates were associated with larger amplitudes of the artificial AEs. The amplitudes of AEs detected by an AE sensor with a steel plate larger than 30×30mm were greater than the average amplitude of the artificial AEs detected by three AE sensors. When detecting AEs generated by the feeding activity of workers,Coptotermes formosanus Shiraki, the cumulative AE events detected by the sensor with a steel plate were much larger than those of the three AE sensors without a plate. Because AE waves are attenuated much less in a steel plate than in wood, it is more effective to attach the AE sensor to wood with a steel plate rather than directly to the wood. These findings suggest that it is feasible to use an AE sensor with a plate-type waveguide for the nondestructive detection of termite attacks in wood.     

Characteristics of sounds generated from vapor permeable water repellent fabrics by low-speed frictions

To investigate the sound properties by low-speed frictions (0.2 m/s and 0.5 m/s) which occur when two fabrics are rubbed by wearer’s slow movement, six specimens are selected by cluster analysis among seventy-one vapor permeable water repellent fabrics for outdoor sportswear. Their sound spectra are obtained from the FFT analysis. Physical sound properties (LPT, ΔL, Δf) and Zwicker’s psychoacoustic parameters-loudness(Z), sharpness(Z), roughness(Z), and fluctuation strength(Z)-are calculated from the sound spectra. Mechanical properties of the fabrics are measured with the KES-FB system. The amplitudes of the sound spectra of all the specimens at 0.5 m/s are higher than those at 0.2 m/s throughout the entire range of frequencies. As the frictional speed changed from 0.2 m/s to 0.5 m/s, the LPT increases about 16 dB, and the loudness(Z) and fluctuation strength(Z) increase about 3 times and 2 times, respectively. The SMD and Weight at the two low frictional speeds are the important factors which affect the sound properties of vapor permeable water repellent fabrics.