回龙电站尾水洞内衬钢板加固抗外压稳定分析

隧洞内衬钢板灌胶加固技术是在钢筋混凝土隧洞内壁通过植锚栓的方式安装薄钢板,而后在钢板与混凝土接触面之间灌注结构胶,使钢板与混凝土共同受力,满足钢筋混凝土隧洞结构加固的需要。在灌注结构胶的过程中,由于外部灌注压力的作用,薄钢板抗外压失稳问题将受到特别的关注。通过具体工程实例,详细介绍了薄钢板抗外压稳定计算的几种方法。     

青草制辫成型装置设计与试验

为满足青藏高原等牧区青草制辫机械化需求,参考赛络纺的工作原理,设计了一种青草制辫成型装置,实现草辫的加捻和合股。通过力学分析,得知青草制辫成型与草辫轴向移动速度、加捻滚筒旋转速度、加捻滚筒半径以及喂入量有关,并分析出稳定草辫的最终捻度和捻回角,与加捻滚筒转速及牵引辊线速度有关,与加捻时间和加捻区的长度无关。结合实际,提出将草辫承受的最大拉力作为评价草辫紧实度考核指标的一种方法,并对草辫进行了受力分析,得出草辫所能承受的最大拉力与捻回角成正相关。样机试验结果表明,成型机生产率为427 kg/h,工作功率为0.428 k W,成型草辫堆积密度为143.3 kg/m~3,成型草辫所能承受的最大拉力为300~350 N,试验结果满足实际作业要求。     

基于TRIZ理论围框机铲边成型装置的创新设计

为解决现有围框机铲边成型工位成型纸框品质问题,利用发明问题解决理论(TRIZ)建立功能模型,因果链分析对成型纸框品质问题进行分析,找出其根本问题,通过运用TRIZ中的解题工具,得到解决方案模型,并进行方案评估。将评估后最优方案进行实验验证,小面纸空边问题得到解决,面纸包边合格率达到99%。基于TRIZ理论中的工具得到解决方案,并通过方案评估,得到最优方案,对围框机成型折边工位优化设计提供了理论参考依据,是解决实际问题的有效方法。     

板材三维曲面的无模多点闭环成形技术

基于具有并行调形功能的多点快速曲面造型系统和自主开发的激光扫描测量机,提出了三维板类件多点闭环精确造型的概念,并应用PID控制算法进行了多点闭环成形实验,得到了符合设计要求的工件形状。讨论了三维板类件多点成形逆向工程的实现问题。     

湿式离合器温度场特性仿真分析

针对湿式离合器摩擦副热失效问题,以摩擦钢片为研究对象,借助AcuSolve仿真分析软件,开展了离合器接合过程钢片瞬态温度场仿真分析研究。通过仿真分析获得了起步工况时主、从动端转速差、接合时间及入口流速等因素对钢片温度场影响规律。仿真结果表明:沿摩擦盘径向,钢片表面温度随着半径值的增加而上升,高温聚集在半径较大处;主、从动转速差越大,摩擦钢片的温度梯度越大;增加接合时间会导致钢片表面温度升高;增大入口流速可小幅降低摩擦副的表面温度。     

Work-hardening Mechanism of Non-magnetic High Manganese ZG25Mn18Cr4 Castings

The important character of non-magnetic high manganese ZG25 Mn18Cr4 alloy is rapid work-hardening under external stress. With X-ray diffraction and TEM analysis, it is proved that the microstructures of both undeformed and deformed matrixes are austenite and carbide with some striation structure in the matrixes, the amount of stripes in the deformed matrix is obviously more than that in the undeformed matrix. Electronic diffraction analysis confirmed that the stripes in coarse austenite grains are high density lamination fault sheets. A great deal of lamination fault sheets produced by plastic deformation divides up austenite matrix, shortens the free distance of dislocation movement and results in the rapid work-hardening of ZG25Mn18Cr4 alloy.     

Microstructures and tensile properties of commercial AZ31B magnesium alloy sheets

Uniaxial loading tests are performed on 0.8 mm thick sheets of commercial AZ31B magnesium alloy in the temperature range from room temperature to 400 ℃. The microstructures and tensile properties are studied. The results reveal that there are few twins in the deformation microstructures created when deformation occurres in temperatures ranging from room temperature to 100 ℃, and dynamic recrystallization take place at deformation temperatures exceeding 200 ℃. Commercial AZ31B magnesium alloy sheets have a preferable strength and ductility at room temperature. The ductility of the sheets is improved as the deformation temperature increases. Some characteristics of low temperature superplasticity or high strain rate superplasticity exist.     

Effect of controllable drawbead on the formability of high strength steel box

With the application of simulation technology and orthogonal test, the effects of controllable drawbead on the formability of HSS (high strength steel) box are researched through the simulation of HSS box with 6 different drawbead shapes and 3 different drawbead trajectories. Use the limit drawing height as the evaluate indicator, it is proofed that the controllable drawbead can improve the formability of HSS by analyzing the result data that three types of controllable drawbead trajectories indicators are bigger than the immovable ones. And the 2nd trajectory, ascent—halt—descent is determined as the optimal type. The improve scales of straight drawbeads is better than the oblique drawbead, whereas the latter ones have better target. The main influence factors are obtained by range analysis. At last the reason that accounts for controllable drawbead can improve the formability is got the answer by the forming force analysis.     

Numerical simulation of influence for the process parameters on multi-roll flexible stretch forming

Multi-roll stretch forming (MRSF) process is a new flexible process. Through extensive numerical simulations of the MRSF process, it is found that the smaller the distance between die and rollers is, the more easily the shape can be formed, and the better the quality of formed part can be. However, the distance between clamps and rollers has little effect on the formed parts. The corresponding stretch forming experiment has been done and the results show that the simulation trend is consistent with the experimental results.     

成孔机构与土壤相互作用的力学模型及应用

为实现油菜移栽机成孔机构形成满足农艺要求的栽植孔,并为设计新型移栽机提供理论依据,针对不同类型土壤具有不同物理机械力学特性等问题,进行成孔机构与土壤相互作用力学试验研究。分析土壤极限抗剪承载力Qu与土壤摩擦阻力Qf的计算公式,建立成孔机构与土壤相互作用的力学模型,完成不同类型土壤的物理机械力学特性指标的测定,结合成孔机构相关结构参数,求解圆柱形孔刺垂直刺入土壤75cm处所受抗剪阻力Ff1与垂直弹出土壤时所受摩擦阻力Ff2,得出圆柱形孔刺在不同类型土壤中,其抗剪阻力Ff1最大值1139.7N,摩擦阻力Ff2最大值达到107.6N。该研究为设计栽植孔成型机构提供了试验依据,为进一步研究不同类型土壤与成孔机构的阻力提供了理论依据。