Assessment of wood particleboards milling by means of energy consumption tests

In this paper, an experimental procedure is proposed, in order to evaluate the machinability of different particleboards. A dedicated test stand has been built to measure the power consumption during the process for different typologies of particleboards. This methodology could constitute a quick particleboard grading system, in order to maximise the feeding rate during the working process, and, at the same time, minimise the tool wear and the loads on the shaft of the electrical spindle, with a considerable improvement in the overall production costs.     

磨料水射流切割质量研究

对磨料水射流的切割质量进行了试验研究,通过改变水射流压力、切割进给速度来研究切割断面质量,对AWJ切割机理和切割过程进行了分析,探讨了AWJ切割断面的形貌特征及其形成机理,认为是射流断面磨料动能的分布不均和射流的偏转滞后造成了AWJ切割断面斜条纹和曲线及尖角处的尖端,提出了两种提高磨料水射流切割质量的方法。     

Effect of Main Parameters on Cutting of the Pulsed Abrasive Water Jet

The relationship between abrasive concentration, length of oscillating chamber, standoff distance and cutting depth, erosion rate as well as cutting specific energy was investigated by experiments in the submerge and surface conditions. The cutting and erosion capabilities of the pre-mixed abrasive water jet and the pulsed abrasive water jet were analyzed in contrast. It is shown that the maximum cutting depth and erosion rate of the pulsed abrasive water jet are respectively 1.67,1.72 and 1.39, 1.47 than the pre-mixed abrasive water jet in submerge and surface conditions. These results attained from the research are useful to increase the cutting efficiency, decrease the energy ratio and expand the application domains of the abrasive water jet.     

狗猪鹿牙齿的高耐磨特性对比

为解决土壤工作部件磨损严重的问题,该文以狗牙、猪牙、鹿牙为研究对象,采用摩擦磨损试验机进行摩擦磨损试验,考察了狗牙、猪牙、鹿牙的摩擦学性能,通过激光共聚焦扫描显微镜测量磨损深度,利用扫描电子显微镜观察狗牙、猪牙、鹿牙的磨损形貌,利用纳米压痕仪分别对狗牙、猪牙、鹿牙进行力学性能试验,测试其纳米硬度和弹性模量。试验表明：狗牙釉质磨斑表面磨屑剥落严重、附着大量的细小磨粒、有明显的龟裂现象,磨损体积为1.91×107 μm3,猪牙釉质磨斑表面主要是磨屑剥落,磨损体积为1.56×107 μm3,鹿牙釉质磨斑表面也表现为磨屑剥落,磨损程度比猪牙齿的轻,磨损体积为1.39×107 μm3;牙齿的耐磨性与其硬度密切相关;鹿牙釉质的耐磨性、纳米硬度和弹性模量最大,狗牙釉质的最小。该文以动物牙齿为仿生原型,为耐磨触土部件的研发提供新的参考方向和理论依据。     

Sliding friction test analysis of TiAlN/TiN coatings on 40Cr steel

TiAlN/TiN duplex coating is made on the surface of 40Cr steel by means of multi-arc ion plating technology. Carrying capacity and tribological properties of TiAlN/TiN duplex coating are investigated with a UMT-2 wear tester without lubrication. The surface morphology of wear specimens are observed by scanning electron microscope(SEM). Elements of wear scar center and their content are analyzed by EDS. Tribological properties of TiAlN/TiN coating are evaluated through comparing with 40Cr in friction coefficient and wear volume. The results show that tribological properties of TiAlN/TiN duplex coating is better than 40Cr. The TiAlN/TiN films is superior in reducing friction and wear resistance, and can successfully resist abrasive wear and adhesive wear.     

柴油机连杆轴颈磨损量组合预测模型及应用

为了得到更合理、准确的柴油机的磨损预测结果,基于已有的柴油机连杆轴颈磨损数据,结合现代新的预测理论技术,提出一种指数回归灰色理论相结合的组合预测模型.实际应用情况表明,指数回归灰色理论相结合的组合预测模型在4个预测步长内,组合预测的相对误差在1.0%内,比单个预测的精度要高得多.     

CrWMn钢激光相变硬化层的耐磨性

针对模具的主要失效形式——磨损失效,提出提高模具使用寿命的激光相变硬化技术.研究了CrWMn钢激光相变硬化层的组织、耐磨性及磨损机理.结果表明:激光相变硬化层的耐磨性较常规淬、回火处理的有明显提高;常规淬、回火+激光相变硬化层的硬化效果最佳,耐磨性最好.     

农机用O形密封圈滚子链的耐磨性能

农机用O形密封圈滚子链的台架和道路的对比试验研究表明，铰链磨擦副的润滑状态改善后，其耐磨性能大幅度提高，磨损寿命远高于普通农机滚子链。同时还研究了O形圈链条与普通链条的磨损机制，并微观分析了磨损表面形貌，指出O形圈链条的磨损形式是以疲劳磨损为主，而普通链条因试验工况不同其主要磨损形式有所改变。     

反应电火花堆焊修复齿轮轴

利用DZ-1400型电火花堆焊机,以工业纯钛TA2为电极,以工业纯氮为保护气和反应气,在45号钢试件表面上制备了TiN金属陶瓷堆焊层。采用KYKY-2800型扫描电镜观察了堆焊层表面形貌、显微组织和磨损形貌,采用D/max-RA型X射线衍射仪分析了堆焊层物相,采用MH-6型显微硬度计测定了堆焊层显微硬度,采用自制磨损实验机对比了堆焊层与淬火回火65Mn钢的磨损性能,分析了电火花堆焊TiN金属陶瓷层用于轴颈修复的可行性。结果表明:反应电火花堆焊TiN金属陶瓷层与母材之间为冶金结合,堆焊层主要由电极材料钛、反应合成的TiN和基体材料铁组成,堆焊层显微硬度高,耐磨性好。变速箱齿轮轴修复实践表明,反应电火花堆焊TiN金属陶瓷层可用于修复损伤轴类件。     

钻头磨损在线监测研究

本文研究了钻头磨损对钻削过程中振动加速度信号的动态特性的影响。发现加速度信号中敏感频率分量随着钻头磨损的增加呈明显的“碟形”规律变化。我们提出用敏感频率分量的自功率谱值(PSD)作为特征量。建立了特征量与钻孔数之间的状态空间方程;提出了钻头磨损在线自适应监测方法。该方法打破了故障诊断和状态识别中设置“阈值”的传统做法;另辟蹊径。