HTM-63H型数控机床故障诊断和排除

通过对HTM-63H型卧式加工中心B轴无法回零工作故障、Y轴光栅尺故障和机床运行时主轴故障这三个典型故障现象的分析及处理过程描述,介绍了数控机床现场维修常采用的方法。     

数控机床常见电气故障及分析

数控机床是一种高度机电一体化的产品,技术先进、结构复杂,是现代生产中重要的加工设备。通过对数控机床常见电气故障进行分析,为维修或故障诊断提供参考,从而大大提高了设备检修的工作效率和质量。     

基于冗余联动的六轴联动数控机床加工轨迹误差优化

针对数控机床实际加工轨迹与理论轨迹存在误差的现象,提出利用六轴联动数控机床冗余联动特点优化该误差的方法。建立了一类六轴联动数控机床的运动学模型,并研究了其冗余联动特点。根据刀具接触点运动规律,以冗余旋转联动轴的运动优化刀具中心点运动轨迹误差和刀具轴线转动轨迹误差,从而实现加工轨迹误差的优化。在实际六轴联动数控机床上进行了抛光加工实验,通过应用所提出的轨迹误差优化算法,减小了抛光过程中的加工轨迹误差,降低了工件表面粗糙度,且保证加工后表面具有较高的均匀一致性,提高了抛光表面质量,从而验证了所提出方法的有效性。     

数控实训中心数控机床的维护与保养研究

数控加工实训是机电工程分院主要的核心专业实训之一,但由于学院校内数控集中实训很多,所以数控实训中心一直是处于超负荷工作状态,为了保证数控实训正常有序的执行,数控机床设备的维护保养工作显得尤为重要。     

机床液压系统正确维护与保养

机床液压系统的好坏不仅取决于系统设计的合理性和系统元件性能的的优劣,更关键的是如何正确维护与保养。本文以机床液压系统为研究对象,针对企业现场实际常见的问题提出了正确维护与保养的注意事项和关键方法。     

双丝杠与直线导轨结合部静刚度分析

基于弹性力学赫兹接触理论,对主轴箱在z轴不同位置时双滚珠丝杠副轴向刚度、角接触球轴承轴向刚度和直线导轨副线刚度进行分析,建立了静刚度模型。基于此模型,结合有限元仿真,得出永磁直线同步电动机法向力对机床刀具点的变形。仿真结果与实验结果对比表明,两者吻合很好,验证了静刚度模型的有效性。     

椭圆状微织构自润滑车刀切削性能试验

采用激光加工方法在硬质合金刀具前刀面易磨损区域加工椭圆状微织构,并在微织构中填充MoS2固体润滑剂,制备了微织构自润滑刀具。运用有限元方法分析了微织构对刀具刀尖处应力分布的影响;将微织构自润滑刀具与传统刀具进行了干切削45号钢的对比试验。结果表明:微织构的存在对刀尖处的应力分布无显著影响,与传统刀具相比,微织构自润滑刀具能够有效降低切削力和切削温度,减小切屑变形,增加切屑卷曲,同时减缓刀具前刀面磨损。     

刀具磨损过程的能力分析方法研究

将刀具磨损过程的总变异进行分解,共分为三部分：趋势项、残差自相关结构、未能解释的变异,以区分不同的变异来源,并计算出相应的能力指数.此方法有助于操作者更好地理解刀具磨损过程,确定降低过程变异的合理措施,同时也可使用该方法分析类似刀具磨损的自相关过程.     

Performance of coated carbide tools when grooving wood-based materials: effect of work materials and coating materials on the wear resistance of coated carbide tools

This paper presents the performance of coated carbide tools when grooving various density hardboards and wood-chip cement boards. Work materials of low density (about 0.8g/cm³) and high density (about 1.2g/cm³) were tested. The coating materials studied were chromium carbide, titanium carbonitride, and titanium carbide, which were synthesized on P30 carbide substrate using a chemical vapor deposition method; titanium nitride, chromium nitride, and titanium carbonitride were synthesized using the physical vapor deposition method. Cutting tests were performed during grooving at a cutting speed of 1000m/min and a feed rate of 0.1 mm/rev. The results of the study show that the coated carbide tools are more advantageous in reducing the progression of tool wear and retaining lower normal force and noise level when cutting both hardboard and wood-chip cement board of high density than was the uncoated carbide tool. The wear rate of the coated carbide tools for the wood-chip cement board increased more rapidly than that of the hardboard with increasing densities. Though the coated carbide tools suffered more wear with the low-density wood-chip cement board than with hardboard, their normal force and noise level were always lower for the low-density wood-chip cement board.Part of this paper was presented at the 11th Annual Meeting of the Chugoku Shikoku branch of the Japan Wood Research Society, Matsue, Shimane, September 25, 1999     

新型内孔挖槽刀具的结构和工作程序

本文介绍了斜楔式和偏心式两种新型内孔挖槽刀具的结构和原理．实际使用证明，这两种刀具都具有径向自动进刀和退刀，轴向位置可调，工作性能可靠，切削效率较高，加工表面质量好等特点，适用于多种机件内孔环形槽的切削加工．