Effects of date palm leaf fiber on the thermal and tensile properties of recycled ternary polyolefin blend composites

This work investigated the effects of date palm leaf fiber (DPLF) content on the thermal and tensile properties; and morphology of compatibilized polyolefin ternary blend. Recycled polyolefin ternary blend consisting of low density polyethylene (RLDPE), high density polyethylene (RHDPE) and polypropylene (RPP) were fabricated at different parts per hundred resin (phr) of DPLF. Maleic anhydride grafted polyethylene (MAPE) was used as compatibilizer to enhance the adhesion between filler and polymer matrix. The composites were prepared using melt extrusion and tests samples were produced via injection molding process. Thermal conductivity results showed that as much as 11 % reduction in thermal conductivity was achieved with the incorporation of 30 phr DPLF. Highest tensile strength was observed with the incorporation of 10 phr DPLF. The elongation at break was reduced with the addition of DPLF due to impediment of chain mobility by the fillers. Initial degradation temperature increased with the addition of DPLF. Hence, it is concluded that DPLF can be used to develop green and thermally insulating composites. It is hoped that the present results will stimulate further studies on the thermally insulative materials based on natural fibers reinforced polymer composites for applications in the building industries.     

Characterization of the surface properties of cellulosic fibers in fibrous and ground forms by IGC and contact angle measurements

Surface properties of fibrous and ground cotton and linen were investigated by inverse gas chromatography (IGC) and the contact angle with different liquids was also measured on fabrics composed of both fibers. Results proved that dispersion component of surface tension (γ _s ^d ) determined by IGC depends not only on the surface energy, but also on several factors influencing the adsorbability of probe molecules on the cellulosic substrates. For cotton samples, the trapping of n-alkanes among waxy molecules in the outer layer of fibers can be presumed. This effect results in larger γ _s ^d for cotton fibers than for linen in spite of the higher wettability of the linen fabrics. Besides the surface energy and trapping effects, the grinding also influences the γ _s ^d values. Specific enthalpy of adsorption (ΔH _A ^ab ) of polar probes could be determined on all linen samples, but only on the ground cotton sample. Lewis acid-base character calculated for linen and ground cotton samples depends on the same effects as the γ _s ^d does. The similar ΔH _A ^ab values of chloroform (acidic) and THF (basic) measured on each of the samples support the conclusion that the surface character is amphoteric, which is also proved by the high ΔH _A ^ab values of the amphoteric ethyl acetate and acetone probes.     

Polyvinylidene fluoride nanofiber coated polypropylene nonwoven fabric as a membrane for lithium-ion batteries

Polyvinylidene fluoride (PVdF) membranes in spite of having many critical properties necessary for lithium-ion batteries, do not have satisfying thermal and mechanical resistance. The goal of this study was to combine the good mechanical and thermal properties of PP nonwoven fabric with the excellent electrochemical properties of PVdF nanofibers to exploit a high-performance membrane for lithium-ion batteries. This work reports the preparation of PVdF nanofiber membranes using electrospinning on a polypropylene (PP) spunbonded nonwoven fabric and an aluminum foil followed by a hot-pressing treatment. The morphology and size of the membranes were studied by the scanning electron microscopy. The tensile strength of the membrane with the PP support was superior to the PVdF membrane. Thermal stability of the prepared membranes was determined using the TGA method and the dimensional stability was investigated by measuring the shrinkage ratio at 105 °C. The results have shown that the PVdF/PP membrane was thermally more stable than the PVdF and the commercial Celgard 2325 membranes. The batteries using PVdF/PP membrane exhibited higher electrochemical oxidation limit, better cycling performance and less discharge capacity fading during 100 cycles compared to PVdF and Celgard membranes. The results of this study showed that PVdF/PP membrane is a promising advanced membrane in lithium-ion batteries.     

Copolymerization of benzyl methacrylate and a methacrylate bearing benzophenoxy and hydroxyl side groups: Monomer reactivity ratios,thermal studies and dielectric measurements

Statistical copolymers of 2-hydroxy-3-benzophenoxy propyl methacrylate (HBPPMA) and benzyl methacrylate (BzMA) in different feed ratios were synthesized by free radical copolymerization method at 60 °C in presence of AIBN initiator. The compositions of copolymer were estimated from ¹H-NMR technique. The monomer reactivity ratios of HBPPMA and BzMA were calculated as r₁ (r_HBPPMA)=0.51±0.076 and r₂ (r_BzMA)=1.07±0.140 for Kelen-Tüdos method, and was estimated as r₁=0.37±0.0006 and r₂=0.64±0.0485 according to Fineman Ross equation. The average values estimated from the two methods showed that monomer reactivity ratio of benzyl methacrylate was a slightly high in comparison to HBPPMA. The copolymer system showed an azeotropic point, which is equal to M _BzMA =m _BzMA =0.43. DSC measurements showed that the T_g’s of poly(HBPPMA) and poly(BzMA) were 84 °C and 73 °C, respectively. The T_g in the copolymer system decreased with increase in benzyl methacrylate content. The decomposition temperature of poly(BzMA) and poly(HBPPMA) occurs in a single stage at about 207 °C and 260 °C, respectively. Those of HBPPMA-BzMA copolymer systems are between decomposition temperatures of two homopolymers. The dielectric constant, dielectric loss factor and electrical conductivity were investigated depend on the frequency of the copolymers. The highest dielectric constants depending on all the studied frequencies were recorded for the poly(HBPPMA) and the copolymer containing the highest HBPPMA unit. The dielectric constant for P(HBPPMA) and P(BzMA) at 1 kHz are 6.56 and 3.22, respectively. Also, those of copolymer systems were estimated between these two values. Similarly, poly(HBPPMA) and copolymers, which are prepared under the same conditions show the dissipation factor and conductivity as well.     

Numerical analysis of injection molding for the Syringe Barrel with optimum design and processing condition

The numerical analysis was performed to predict the potential problem, often occurring during the manufacturing process of the disposable medical device of a great volume. The cavity filling analyses were performed for the new design of the 3cc Syringe Barrel using polypropylene(PP1), and a new nucleated polypropylene(PP2) material for better clarity. These analyses have been performed for different processing conditions as well as various wall thickness designs for both materials. With the nucleated material, only the original wall thickness design has been studied at two different processing conditions for comparison purpose. This study was conducted to investigate the optimum part design and processing condition for two different materials. The most desirable design was selected with Design 3 for material utilization and reduced flow stresses by comparing the field results. The new nucleated polypropylene provided slightly better product quality and processing.     

Application of silver nanoparticles as an antibacterial mordant in wool natural dyeing: Synthesis,antibacterial activity,and color characteristics

Madder is a natural colorant which is commonly applied with metal salts as a mordant to improve its affinity to fibers and color fastness. Madder produces an insoluble complex or lake in the presence of metal ions on mordanted fabric. In this study, wool fabric was pretreated with AgNPs (silver nanoparticles) as a mordant, then dyed with madder. The wool fabric samples were examined by scanning electron microscopy (SEM) and their colorimetric characteristics were evaluated. The formation of spherical silver nanoparticle was confirmed using UV-Visible spectroscopy, SEM images, and elemental analysis. The average size of synthesized silver nanoparticles on the surface of wool fibers is around 73 nm. The dyed wool samples were pretreated with different concentration of Ag⁺ ions or AgNPs, which showed higher color strength value compared to untreated dyed wool fabric. This pretreatment also presented good antibacterial activity.     

Preparation of PHEMA/nHAP nanocomposites via <Emphasis Type="Italic">in situ</Emphasis> polymerization in supercritical carbon dioxide for biomedical applications

Poly(2-hydroxyethylmethacrylate) (PHEMA)/hydroxyapatite (HAP) nanocomposites were synthesized through a new route involving nano-sized HAP (nHAP) particles or modified nHAP mixed with monomer 2-hydroxyethylmethacrylate via in situ polymerization in supercritical carbon dioxide (scCO₂). Fourier-transform infrared spectroscopy showed phosphate peak increased with nHAP content in composite. X-ray diffraction patterns of PHEMA/nHAP revealed the presence of crystallized nHAP. Thermogravimetric analysis showed that the ultimate nHAP content in PHEMA/nHAP composites is consistent with its initial amount. Scanning electron microscopy revealed that nanocomposite particles are much smaller than PHEMA particles. PHEMA/nHAP composites with average diameter of approximately 600 nm were obtained in scCO₂ with 94 % yield. Mechanical properties of PHEMA/nHAP nanocomposites were better than those of PHEMA, and compressive modulus and strength of composites with 30 wt.% nHAP were 193 and 29 MPa, respectively. Nanocomposite adsorption toward bovine serum albumin was evaluated, and results indicated that analyte adsorption amount can reach up to 282 mg/g.     

Synthesis and characterization of a novel charring agent and its application in intumescent flame retardant polyethylene system

A novel charring agent poly(pentaerythritol spirocyclic phosphorusoxy spirocyclic diethanolamine borate) (PPSPSDB) was synthesized successfully with diethanolamine borate (DEAB) and spirocyclic pentaerythritol bisphosphorate disphosphoryl chloride (SPDPC), which was combined with ammonium polyphosphate (APP) to endow linear low-density polyethylene (LLDPE) with flame retardance. The structure of PPSPSDB was characterized by FTIR and 1H-NMR. The study of thermal stability of various LLDPE composites showed that PPSPSDB/APP system could effectively improve the thermal degradation and thermal-oxidative stability of the char residues, and PE3 containing 30 wt% APP/ PPSPSDB with a 2 weight ratio left the highest amount of char residue at 800 oC. The results of flammability revealed that PE3 had the best combination property; the limited oxygen index value was 29.6, and vertical burning reached UL-94 V-0 rating, and the tensile strength and notched impact strength were 11.853 MPa and 28.8 kJ/m2 respectively. The investigation of structure and morphology of char residue indicated that the compact foaming char layer, as a good barrier against the transmission of heat and volatiles, was formed for PE3 during combustion.     

An investigation on the comparison of wet spinning and electrospinning: Experimentation and simulation

Polysulfonamide (PSA) has been widely used in many fields because of its excellent thermodynamic properties. In this study, PSA fibers were prepared separately via two different spinning ways, including conventional wet spinning and electrospinning. Fluid motion of wet spinning and electrostatic field of electrospinning were modeled using finite element analysis to investigate the spinning process. The properties of fabricated PSA fibers were characterized systematically by scanning electron microscope (SEM), fourier transform infrared spectrometer (FTIR), X-ray diffraction (XRD), thermal gravity analysis (TGA) and electronic strength tester. Based on the simulation and theoretical analysis of spinning process, it was found that the extruding force of the wet spinning is larger than that of the electrospinning. The larger extruding force makes the alignment of macromolecules inside fiber relatively uniform, and a higher proportion of crystallization happens. Accordingly, the mechanical properties and thermal stability of PSA fibers could be improved due to a higher proportion of crystallization. The experimental results of mechanical strength and TG test are coincided with the simulation results. PSA fiber prepared by wet spinning has better thermal stability and mechanical properties than that fabricated by electrospinning.     

LED-UV grafting of vinylsulfone dyes onto photo-oxidized wool fabrics

Photografting coloration of wool was carried out under UV-LED irradiation at room temperature using aqueous vinylsulfone dye solution containing vinylsulfonic acid as a comonomer. UV-LED irradiation of the 395 nm emission is more energy efficient, less damaging to the dyes, and much safer to human eyes compared with polychromatic mercury UV lamps. However, in case of the UV-LED lamps, the wool needs to be photo-oxidized either by UV/ozone or polychromatic UV irradiation before the dye photografting. The surface treatments increased the sulfur and oxygen contents in the modified wool surfaces. While the optimally photografted wool fabrics under the UV-LED lamp yielded a K/S value of 9.9, the K/S of the grafted wool increased to 25.2 and 13.6 after the UV/Ozone or polychromatic UV preoxidation at UV energies of 10.6 J/cm² and 25 J/cm² respectively. The color fastness properties of the photografted fabrics were far better than with those of the conventionally reactive-dyed fabrics, implying that the high-molecular-weight photografted dyes seemed to be more durable than the low-molecular dyes.