Mechanical behavior of nylon 66 tyre cord under monotonic and cyclic extension: Experiments and constitutive modeling

Many industrial products are made of cord-rubber composite materials. Their mechanical behavior not only depends on rubber but also depends on cord. Nylon 66 cord is one of the most important reinforcement in these products. This paper research the mechanical behavior of nylon 66 cord under various load cases. A series of experiments were carried out to obtaining stress-strain curves under different load cases. Complex changes of the modulus and Mullins effect can be found in monotonic and cyclic tension, respectively. Mechanism of these behaviors has been analyzed considering both the twisted structure and material. A phenomenological constitutive model, accounting for different loading conditions, has been firstly proposed base on strain energy density function and damage mechanics method. The proposed model has been verified by comparing the predicted results with experimental data. It has been found that the proposed model predicted the stress-strain curves that were consistent with the experimental data. The proposed model can be implemented in finite element software for engineering design and application.     

Improvement of ink-jet printing performances using β-cyclodextrin forming inclusion complex on cotton fabric

Cotton fabric was modified with β-cyclodextrin (β-CD) forming inclusion complex to yield color strength, pattern sharpness, and color fastness for ink-jet printing. The modified cotton fabric was confirmed with the presence of new strong absorption peaks around 1713 cm^-1 and 1243 cm^-1 in FT-IR. β-CD had been covalently grafted on cotton fabric via the esterification reaction of citric acid (CTR) with cellulose and β-CD. The results indicated that printing performances of the ink-jet printed fabric were enhanced through β-CD modification. The K/S value was enhanced from 4.21 to 6.72, the width of printed line was decreased from 1.48 mm to 1.25 mm, and the color fastness was improved to 3-4 level. These improvements were due to the truncated cone structure of β-CD, which can form inclusions with water-based pigment. Meanwhile, the crease recovery performance was also improved with the aid of CTR. A comparison between the unmodified and modified cotton fabric suggested that the crease recovery angle of β-CD modified cotton fabric was increased by 25.0 % in the warp direction. Therefore, printing performance and crease recovery performance of β-CD modified and water-based pigment printed cotton fabric were enhanced remarkably.     

Application of silver nanoparticles as an antibacterial mordant in wool natural dyeing: Synthesis,antibacterial activity,and color characteristics

Madder is a natural colorant which is commonly applied with metal salts as a mordant to improve its affinity to fibers and color fastness. Madder produces an insoluble complex or lake in the presence of metal ions on mordanted fabric. In this study, wool fabric was pretreated with AgNPs (silver nanoparticles) as a mordant, then dyed with madder. The wool fabric samples were examined by scanning electron microscopy (SEM) and their colorimetric characteristics were evaluated. The formation of spherical silver nanoparticle was confirmed using UV-Visible spectroscopy, SEM images, and elemental analysis. The average size of synthesized silver nanoparticles on the surface of wool fibers is around 73 nm. The dyed wool samples were pretreated with different concentration of Ag⁺ ions or AgNPs, which showed higher color strength value compared to untreated dyed wool fabric. This pretreatment also presented good antibacterial activity.     

Fabrication of hydrophobic/oleophilic cotton fabric by mussel-inspired chemistry for oil/water separation

A straightforward approach was proposed to modify cotton fabric for oil/water separation based on musselinspired reaction. The poly(DMA-Octadecyl acrylate) was designed to contain key chemical constituents present in mussel adhesive proteins by free radical polymerization of dopamine hydrochloride and octadecyl acrylate, which strongly adsorbed to fabric substrates, providing a special surface for fabric. The chemical structure, surface topography, and surface wettability of the fabric were characterized. The results showed that as-prepared cotton fabric displayed a high CA of >150° when dripped water droplets were on the modified fabric surface, and the oil contact angle (OCA) was close to 0°, it had excellent potential to be used in practical applications and has created a new method of fabric modification for oil/water separation.     

LED-UV grafting of vinylsulfone dyes onto photo-oxidized wool fabrics

Photografting coloration of wool was carried out under UV-LED irradiation at room temperature using aqueous vinylsulfone dye solution containing vinylsulfonic acid as a comonomer. UV-LED irradiation of the 395 nm emission is more energy efficient, less damaging to the dyes, and much safer to human eyes compared with polychromatic mercury UV lamps. However, in case of the UV-LED lamps, the wool needs to be photo-oxidized either by UV/ozone or polychromatic UV irradiation before the dye photografting. The surface treatments increased the sulfur and oxygen contents in the modified wool surfaces. While the optimally photografted wool fabrics under the UV-LED lamp yielded a K/S value of 9.9, the K/S of the grafted wool increased to 25.2 and 13.6 after the UV/Ozone or polychromatic UV preoxidation at UV energies of 10.6 J/cm² and 25 J/cm² respectively. The color fastness properties of the photografted fabrics were far better than with those of the conventionally reactive-dyed fabrics, implying that the high-molecular-weight photografted dyes seemed to be more durable than the low-molecular dyes.     

Properties of polymers as a nanoscale material for fibers in leather

Hyperbranched polymers, an innovative class of nano-polymers, could enhance the properties of fibers owning to their unique structures. In this study, the ester compound (HPAE) of 3-(bis(2-hydroxyethyl)amino)propionic acid and pentaerythritol was treated with undecylenic acid to obtain novel hyperbranched multiterminal alkenyl polymers (HPAE-UAs). The sizes of the HPAE-UAs could be controlled conveniently from 400 to 1300 nm by adjusting the capped fraction of the hydroxyl groups with undecylenic acids. The molecular structures of HPAE-UAs were characterized by means of FT-IR and ¹H-NMR. Then, the effect of the HPAE-UAs on the structures, thermal, and mechanical properties of the wet blue leather were investigated. TEM and SEM demonstrated that the spacing between fibers was enlarged. The thermogravimetric analysis showed that the residual volume of leather could reach up to 30.3 % at about 500 °C. Furthermore, the shrinkage temperature increased to 89.4 °C. It was found that the HPAE-UAs used in leather could improve the thermal performance, physical and mechanical properties. All of these results indicate that HPAE-UAs can be used as a fatliquor with retanning in leather process.     

Polyvinylidene fluoride nanofiber coated polypropylene nonwoven fabric as a membrane for lithium-ion batteries

Polyvinylidene fluoride (PVdF) membranes in spite of having many critical properties necessary for lithium-ion batteries, do not have satisfying thermal and mechanical resistance. The goal of this study was to combine the good mechanical and thermal properties of PP nonwoven fabric with the excellent electrochemical properties of PVdF nanofibers to exploit a high-performance membrane for lithium-ion batteries. This work reports the preparation of PVdF nanofiber membranes using electrospinning on a polypropylene (PP) spunbonded nonwoven fabric and an aluminum foil followed by a hot-pressing treatment. The morphology and size of the membranes were studied by the scanning electron microscopy. The tensile strength of the membrane with the PP support was superior to the PVdF membrane. Thermal stability of the prepared membranes was determined using the TGA method and the dimensional stability was investigated by measuring the shrinkage ratio at 105 °C. The results have shown that the PVdF/PP membrane was thermally more stable than the PVdF and the commercial Celgard 2325 membranes. The batteries using PVdF/PP membrane exhibited higher electrochemical oxidation limit, better cycling performance and less discharge capacity fading during 100 cycles compared to PVdF and Celgard membranes. The results of this study showed that PVdF/PP membrane is a promising advanced membrane in lithium-ion batteries.     

Copolymerization of benzyl methacrylate and a methacrylate bearing benzophenoxy and hydroxyl side groups: Monomer reactivity ratios,thermal studies and dielectric measurements

Statistical copolymers of 2-hydroxy-3-benzophenoxy propyl methacrylate (HBPPMA) and benzyl methacrylate (BzMA) in different feed ratios were synthesized by free radical copolymerization method at 60 °C in presence of AIBN initiator. The compositions of copolymer were estimated from ¹H-NMR technique. The monomer reactivity ratios of HBPPMA and BzMA were calculated as r₁ (r_HBPPMA)=0.51±0.076 and r₂ (r_BzMA)=1.07±0.140 for Kelen-Tüdos method, and was estimated as r₁=0.37±0.0006 and r₂=0.64±0.0485 according to Fineman Ross equation. The average values estimated from the two methods showed that monomer reactivity ratio of benzyl methacrylate was a slightly high in comparison to HBPPMA. The copolymer system showed an azeotropic point, which is equal to M _BzMA =m _BzMA =0.43. DSC measurements showed that the T_g’s of poly(HBPPMA) and poly(BzMA) were 84 °C and 73 °C, respectively. The T_g in the copolymer system decreased with increase in benzyl methacrylate content. The decomposition temperature of poly(BzMA) and poly(HBPPMA) occurs in a single stage at about 207 °C and 260 °C, respectively. Those of HBPPMA-BzMA copolymer systems are between decomposition temperatures of two homopolymers. The dielectric constant, dielectric loss factor and electrical conductivity were investigated depend on the frequency of the copolymers. The highest dielectric constants depending on all the studied frequencies were recorded for the poly(HBPPMA) and the copolymer containing the highest HBPPMA unit. The dielectric constant for P(HBPPMA) and P(BzMA) at 1 kHz are 6.56 and 3.22, respectively. Also, those of copolymer systems were estimated between these two values. Similarly, poly(HBPPMA) and copolymers, which are prepared under the same conditions show the dissipation factor and conductivity as well.     

Numerical analysis of injection molding for the Syringe Barrel with optimum design and processing condition

The numerical analysis was performed to predict the potential problem, often occurring during the manufacturing process of the disposable medical device of a great volume. The cavity filling analyses were performed for the new design of the 3cc Syringe Barrel using polypropylene(PP1), and a new nucleated polypropylene(PP2) material for better clarity. These analyses have been performed for different processing conditions as well as various wall thickness designs for both materials. With the nucleated material, only the original wall thickness design has been studied at two different processing conditions for comparison purpose. This study was conducted to investigate the optimum part design and processing condition for two different materials. The most desirable design was selected with Design 3 for material utilization and reduced flow stresses by comparing the field results. The new nucleated polypropylene provided slightly better product quality and processing.     

Synthesis,characterization and ultrafiltration of reactive dyes. Application by exhaustion and/or ink-jet printing. IV.

Three new bis azo reactive dyes of different metallic salts (Na, K, Li) were synthesized. The synthesis was obtained by diazotization of 4-amino-2:5 di methoxy phenylene-beta hydroxyl ethyl sulphone sulphate ester and coupling with 1-amino-8-hydroxynaphthalene-3,6-disulfonic acid (H-acid) (moles ratio 2:1). The dyes were purified-concentrated by ultrafiltration technology, characterized and applied on cotton, wool and nylon 6,6 fabric by exhaustion (dyeing) and by ink-jet printing. Fastness properties of the dyeings were measured. Wash fastness was investigated according to international standard methods and was found to be very good to excellent in all cases, while light fastness values were medium to low. Ink-jet ink formulations were prepared using the ultra filtrated reactive blue dyes UF RB(a-c) and their properties pH, conductivity, surface tension and viscosity were monitored over a period of 90 days. The inks were used to print digitally cotton and nylon 6,6 samples and wash- and light fastness properties of the prints were measured. Wash fastness properties were excellent while light fastness values are low Colour measurements of the dyeings and prints were conducted.