Effects of Product Temperature and Moisture Content on Viscoelastic Properties of Glutinous Rice Extrudates

The viscoelastic properties of glutinous rice flour extruded at moisture contents of 45–55% and barrel temperatures of 75–95°C have been investigated using a small amplitude oscillatory rheometer. High moisture contents (50 and 55%) resulted in product temperatures 3–5°C lower than the barrel temperatures. It appeared that the moisture content was a key element in influencing the value of G′ and tan δ. Raising product temperature reduced the difference in G′ caused by the moisture content. When the product temperature was >85°C, the extrudates yielded a similar degree of gelatinization despite the difference in moisture content. Meanwhile, both G′ and G″ decreased due to the disintegration of starch granules. The relationship between the energy input, measured as specific mechanical energy, and the viscoelastic properties was also assessed.     

Flavor Retention and Physical Properties of Rice Cakes Prepared from Coated Rice Grain

Flavored rice cakes are produced commercially by spraying a flavor coating on the cake surface. This study describes a method of making a flavored coating that is applied to individual rice grains before puffing and results in a more uniform flavor distribution. Rice was coated at 5% or 10% levels with coating materials made of jet‐cooked (JC) starch or starch cooked in a water bath (WB), corn starch powder, salt, and a flavor compound. The viscosity of coating materials made with WB starch was twice that of coatings made of JC starch. Rice coated at 10% level had decreased specific density of rice cakes. Rice cakes made from coated grain were similar in appearance to cakes made from uncoated rice but had higher flexural strength. Retention of flavor volatiles after puffing the coated grain was 82.8–56.8% for apple, 72.5–40.3% for anise, and 52.5–24.8% for onion flavor. The flavor volatiles measured in the rice cakes decreased during a three‐month storage period to 49.3% for apple, 25.8% for anise, and 10.1% for onion flavor. Slightly higher retention of flavor volatiles was observed in cakes made with WB starch than in cakes made with JC starch. The difference in retention of flavor volatiles between starch slurry or starch‐oil emulsion treatments was small.     

SME‐Arrhenius Model for WSI of Rice Flour in a Twin‐Screw Extruder

We have modeled a rice extrusion process focusing specifically on the starch gelatinization and water solubility index (WSI) as a function of extrusion system and process parameters. Using a twin‐screw extruder, we examined in detail the effect of screw speed (350–580 rpm), barrel temperature, different screw configurations, and moisture content of rice flour on both extrusion system parameters (product temperature, specific mechanical energy [SME], and residence time distribution [RTD]) and extrudate characteristics (expansion, density, WSI, and water absorption index [WAI]). Changes in WSI were monitored to reveal a relationship between the reaction kinetics during extrusion and WSI. Reaction kinetics models were developed to predict WSI during extrusion. WSI followed a pseudo first‐order reaction kinetics model. It became apparent that the rate constant is a function of both temperature and SME. We have developed an adaptation of the kinetic model based on the Arrhenius equation that shows better correlations with SME and distinguishes data from different screw configurations. This adaptation of the model improved predictability of WSI, thereby linking the extrusion conditions with the extruded product properties.     

Effect of Aqueous Impregnation of Rice Kernels with Gum Arabic and Xanthan on Storage Stability of Frozen Rice Cakes

Rice kernels were steeped (10°C, 5 h) in an aqueous solution containing gum arabic (0.36%) and xanthan (0.24%) and then drained, wet‐milled, and steamed to prepare rice cakes. The cakes were then frozen (–40°C for 50 min). The effect of the gum addition on the textural properties of the cakes during storage for 46 h at 25°C after being thawed was examined. Using the combination of gum arabic and xanthan mitigated the quality deterioration of rice cakes such as aggregation of rice flour, which had been induced by xanthan alone. Also, the increase in hardness during storage was substantially reduced by soaking rice kernels in the gum arabic/xanthan solution. Overall results revealed that the steeping in the gum solution improved the storage stability of rice cakes.     

Preparation of High‐Quality Protein‐Based Extruded Pellets Expanded by Microwave Oven

The aim of this work was to study the effects of extrusion barrel temperature (75–140°C) and feed moisture (16–30%) on the production of third‐generation snacks expanded by microwave heating. A blend of potato starch (50%), quality protein maize (QPM) (35%), and soybean meal (SM) (15%) was used in the preparation of the snacks. A laboratory single extruder with a 1.5 × 20.0 × 100 mm die‐nozzle and a central composite routable experimental design were used. Expansion index (EI) and bulk density (BD) were measured in expanded pellets, viscosity at 83°C (V₈₃), thermal properties, and relative crystallinity were measured in extruded pellets. EI increased and BD decreased when the barrel temperature was increased, while the feed moisture effect was not significant. V₈₃ increased when feed moisture increased. Extrusion modified the crystalline structures of the pellets and the X‐ray data suggests the formation of new structures, probably due to the development of amylose‐lipid complexes. The maximum expansion of pellets was found at barrel temperatures of 123–140°C, and feed moisture of 24.5–30%. It is possible to obtain a functional third‐generation snack with good expansion characteristics using a microwave oven, and this snack has health benefits due to the addition of QPM and SM.     

Effects of Processing Parameters on Physical Properties of Corn Starch Extrudates Expanded Using Supercritical CO2 Injection

Corn starch was extruded with a corotating twin-screw extruder (24:1 L/D ratio, 31-mm screw diameter) and supercritical CO₂ was injected as a blowing agent. The effects of barrel temperature (80–90°C), screw speed (150–250 rpm), and water injection (30–54 g/min) on specific mechanical energy (SME) input for the process and the physical properties of extrudates, such as expansion ratio, water absorption (WA), water solubility (WS), breaking stress, and elastic modulus, were examined using a response surface methodology. Barrel temperature had the greatest effect on physical properties of extrudates but not on SME input, whereas screw speed and water injection had significant effects on SME input. Extrudates had a smooth surface, and air cells were uniform and closed, providing low WA and WS. Using superimposed contour plots, optimum barrel temperature, screw speed, and water injection rate, based on maximum expansion ratio and minimum SME input, were 94–96°C, 155–175 rpm, and 36–39 g/min, respectively.     

Effects of different management practices on surface water quality from rice fields in south Louisiana∗

Water samples collected in the Mermentau River Basin over several years at Lousiana Department of Environmental Quality monitoring sites contained high levels of total solids and nutrients during the spring that were highly correlated to pre‐ and post‐plant discharges from rice fields. This study was developed to evaluate the potential of selected management practices (MP's) for reducing total solids, nutrients and pesticides from discharge water in order to improve the surface water quality in southwest Louisiana. Five rice plots located on the Rice Research Station in Crowley, LA represented the different MP's to be evaluated. The five water seeding MP's were: a.1‐no till; a.2‐water cultivation with 30‐day settling; a.3‐dry cultivation with clear water planting; a.4‐mudding‐in with vegetated filter, and b‐mudding‐in (control).

Quality of discharged water from rice fields in the Mermentau River Basin was clearly affected by the different MP's. From the first year of data, all the MPa's were better than the mudding‐in (MPb). The concentrations of the total solids (kg/ha) in the discharged water (initial + final drain) for the different MP's were in the order: MPb(4860) > MPa.3(3906) > MPa.4(3412) > MPa.2(3068) > MPa.1(1807). The MPa.3, MPa.4 and MPb had no detectable amounts of pesticides being released. The 30‐day holding period (MPa.2), clear water planting (MPa.3) and the mudding‐in with vegetated filter (MPa.4) were similar as far as TDS, TSS and TS with the no‐till (MPa.1) being the least. The 30‐day holding period (MPa.2) and the no‐till (MPa.1) had less nutrients, but more pesticides released.

Depending on the priority of the stream problems, different MP's may be more advantageous than others. All of the selected MP's were better than the control (MPb), and therefore, should help to improve water quality.     

Characterization of Waxy Rice Cakes (Mochi) with Rapid Hardening Quality by Instrumental and Sensory Methods

The textural properties of cooked waxy rice cakes made from four waxy rice varieties including the unique varieties Kantomochi 172 (K172) and BC3 with the property of rapid hardening were analyzed by instrumental and sensory methods. For the instrumental analysis, a compression test, adhesiveness test, and tensile test were conducted. The waxy rice cakes made from K172 and BC3 showed significantly higher compressive force and resistance to break under tensile load. Significant difference in amylopectin chain‐length distribution was observed between each variety, and this difference strongly reflected the hardness of waxy rice cakes. The peak area ratio of amylopectin branch chains with 6–12 degrees of polymerization negatively correlated with the compressive force required for 50 and 80% strain. Sensory evaluation showed that the waxy rice cakes made from these varieties had a significantly harder, less stretchable, less smooth surface, whereas the scores for adhesiveness and ease to cut off (hagire) were preferable to those for other rice varieties.     

Effect of Amylose Content on Expansion of Extruded Rice Pellet

Rice pellets were prepared by single‐screw extrusion cooking with an in‐barrel water content of 50 wt%. Three different types of rice, indica glutinous, japonica, and indica, were used as raw materials. Reconstituted rice flour was made to study the effect of amylose content on pellet expansion. The glass transition (T_g) and expansion (T_e) temperatures of extruded pellet were determined by differential scanning calorimetry (DSC) and noncontact infrared thermometer, respectively. The amylose content was not significantly affected by extrusion cooking. The reduction in intrinsic viscosity indicated that amylopectin experienced some degradation. The T_g and T_e were not functions of amylose content, which affected the expansion ratio of the pellets. The Gordon‐Taylor equation was applied to estimate the T_g of the rice pellets.     

Effect of Barley Flour on Development of Rice‐Based Extruded Snacks

This study was conducted to develop a ready‐to‐eat extruded food using a single‐screw laboratory extruder. Blends of Indian barley and rice were used as the ingredients for extrusion. The effect of extrusion variables and barley‐to‐rice ratio on properties like expansion ratio, bulk density, water absorption index, hardness, β‐glucan, L*, a*, b* values, and pasting characteristics of extruded products were studied. A central composite rotatable design was used to evaluate the effects of operating variables: die temperature (150–200°C), initial feed moisture content (20–40%), screw speed (90–110 rpm), and barley flour (10–30%) on properties like expansion ratio, bulk density, water absorption index (WAI), hardness, β‐glucan, L*, a*, b* values, and sensory and pasting characteristics of extruded products. Die temperature >175°C and feed moisture <30% resulted in a steep increase in expansion ratio and a decrease in bulk density. Barley flour content of 10% and feed moisture content of <20% resulted in an increased hardness value. When barley flour content was 30–40% and feed moisture content was <20%, a steep increase in the WAI was noticed. Viscosity values of extruded products were far less than those of corresponding unprocessed counterparts as evaluated. Rapid visco analysis indicated that the extruded blend starches were partially pregelatinized as a result of the extrusion process. Sensory scores indicated that barley flour content at 20%, feed moisture content at 30%, and die temperature at 175°C resulted in an acceptable product. The prepared product was roasted in oil using a particular spice mix and its sensory and nutritional properties were studied.     

Physical Characteristics,Nutritional Quality,and Antioxidant Potential of Extrudates Produced with Polished Rice and Whole Red Bean Flours

In Brazil, rice (Oryza sativa L.) and beans (Phaseolus vulgaris L.) are the basis of the population's diet, and their consumption together is a good strategy to improve protein biological value. The aim of this study was to produce extruded products with whole red bean (WRBF) and polished rice (PRF) flours and to evaluate the effects of extrusion temperature (T) and feed moisture content (FM) on technological properties and total phenolic compounds content. The extrudates were elaborated in a twin‐screw extruder following a 2² central composite rotatable design with FM (15–23%) and T (120–160°C) as independent variables. WRBF and PRF were used at a 1:3 ratio. Amino acid content and profile were evaluated in the optimum extrudate (produced at FM = 19% and T = 140°C). The total phenolic content identified in extruded products was provided by the red bean seed coat, and its quantification suggested the release of bound phenolics with the extrusion process (not temperature dependent). The extrusion of PRF and WRBF, in combination, produced extruded products of high protein quality, being complete in essential amino acids for the diets of people at least 48 months old. The results indicate that legume flours such as WRBF incorporated into rice flour can cause a positive impact on technological, nutritional, and functional quality of extrudates.     

Extrusion and Characterization of Starch Films

Starch plasticized with water, glycerol, and stearic acid was extruded and sheeted into films 0.4–0.6 mm thick. The ingredients were extruded in a conical twin‐screw extruder at a temperature profile of 50–120–120–120°C and a screw speed of 45 rpm. The effects of glycerol, water, and stearic acid on selected physical and functional properties of the films were studied. The tensile strength, tensile strain at break, and Young's modulus were 0.23–2.91 MPa, 45.79–90.83%, and 2.89–37.94 MPa, respectively. Differential scanning calorimetry thermograms exhibited two glass transitions and multiple melting endotherms, including that of amylose‐lipid complexes formed during extrusion. The enthalpy of gelatinization of starch in the extruded films was 0.7–4.1 J/g and was dependent largely on the plasticizer content. Fourier‐transform infrared spectra revealed significant interactions between the starch and plasticizer but the peaks shifted to higher wave numbers with increasing glycerol content. During extrusion in the presence of glycerol, the A‐type crystalline structure of starch was transformed to B‐type. It also was observed that the V_h crystallinity increased with increase in glycerol content due to tight packing of starch chains. The water vapor permeabilities of the starch films were 12.3–19.9 g·mm/hr·m²·kPa.     

Wheat Starch Effects on the Textural Characteristics of Puffed Brown Rice Cakes

A process was described for creating puffed wheat starch based or hybrid starch and rice snack foods processed in a rice cake puffing machine. Puffed cakes consisting of wheat starch and whole grain brown rice, created by mixing wheat starch beads with brown rice before processing and puffing for 10 sec (cooking time) at 210°C, exhibited greater flexibility and fracture strength than traditional rice cakes. The density of puffed wheat starch cakes decreased with increasing moisture content independent of particle size for particles 0.8–5 mm in diameter. The addition of sucrose and shortening promoted the formation of lower density puffed cakes at lower moistures, while salt had little effect.     

Effects of Calcium Hydroxide and Processing Conditions on Corn Meal Extrudates

The effects of added calcium hydroxide (0.0, 0.15, 0.25, and 0.35%) and processing conditions, feed moisture content (mc) (16, 18, and 20%) and barrel temperature (130 and 150°C) on characteristics of corn meal extrudates were studied. Extruder screw speed was maintained at 130 rpm. Corn meal was extruded with a single-screw extruder (Brabender model GNF 1014/2) with a screw compression ratio of 3:1. The highest values (P < 0.05) for radial expansion and the lowest values for density and breaking force of extrudates were found for the treatment with 0.00% calcium hydroxide extruded at 16% feed mc and 130°C barrel temperature. This treatment was statistically different from the other treatments. Best values for radial expansion of samples extruded with added calcium hydroxide were for the samples with 0.15% calcium hydroxide at 18% feed mc and 130°C barrel temperature, followed by the sample with 0.35% calcium hydroxide at 16% feed mc and 130°C barrel temperature. Water absorption index and water solubility index were affected by calcium hydroxide and extrusion conditions evaluated. Extrudates had large numbers of flattened and sheared granules. Increases in calcium hydroxide increased extrudate yellowness. The combined action of calcium hydroxide and extrusion conditions completely modified the organized structure of the starch and suggest the formation of a starch-calcium complex (crystalline region). The texture of the extruded products was crispy after puffing.     

Functional and Digestive Characteristics of Extruded Rice Flour

Waxy (short grain), long grain, and parboiled (long grain) rice flours were extruded using three different temperatures and five different water feed rates. The water absorption and water solubility index of the extrudates was 0.67–5.86 and 86.45–10.03%, respectively. The fat absorption index was similar to that of unextruded flours with an average value of 0.96 g/g ± 0.12. Bulk density decreased with an increase in moisture, except waxy rice, which had a quadratic relationship. The viscosity profiles for long grain and parboiled rice were similar. Both initially increased in viscosity (>130 RVU), then decreased to ≈40 RVU. The final viscosity was ≈60 RVU. Waxy rice viscosity remained low (<20 RVU), then doubled upon cooling. The main difference in the digestion profiles was due to temperature. The flours extruded at 100°C digested significantly slower than those extruded at 125 and 150°C. Significant differences were not detected for a given temperature and moisture (P > 0.05) except for long grain and parboiled rice extruded at 100°C and 15% added moisture (F = 4.48, P = 0.03) and 150°C and 20% added moisture (F = 3.72, P = 0.05). Moisture appeared to have little effect for a given temperature, except when parboiled rice was extruded at 150°C. The digestion rate for 11 and 25% added moisture was significantly less than that for 20% (P ≤ 0.05).     

Temporal Variation of Hydro‐Physical Properties of Paddy Clay Soil under Different Rice‐Based Cropping Systems

Spatial variability of hydro‐physical properties has long been observed, whereas temporal variation is much less documented and considered in studies and applications, particularly of paddy clay soils under different cropping systems. The objective of this study was therefore to assess the seasonal‐ and inter‐seasonal variation of selected hydro‐physical properties of a paddy clay soil under different rice‐based cropping systems with contrasting tillage. In a long‐term experiment, plots were arranged in a randomized complete block design with four treatments and four replications: (i) rice–rice–rice; (ii) rice–maize–rice; (iii) rice–mung bean–rice; and (iv) rice–mung bean–maize. Soil samples were collected at three depths (0–10, 10–20 and 20–30 cm) at three times during two cropping seasons, i.e., 15 days after soil preparation (DASP), 45 DASP and 90 DASP during the winter–spring and spring–summer seasons. Results show that temporal variability of soil bulk density, macro‐porosity (MacP) and matrix‐porosity within both seasons and between seasons was limited for cropping systems with upland crop rotations, whereas within season variation was significant for rice monoculture system. Observed variation in bulk density, matrix‐porosity and MacP was mainly associated with cropping system and soil depth. Field saturated hydraulic conductivity of topsoil showed great temporal variability, both seasonal and inter‐seasonal, in correspondence with MacP (r  = 0·58). These results highlight the need of depth differentiated soil sampling and time consideration when evaluating management practices on soil physical properties and modeling the hydrological behavior of paddy soil. Copyright © 2017 John Wiley & Sons, Ltd.     

Physicochemical Properties of Starch in Extruded Rice Flours

The effects of extruding temperatures and subsequent drying conditions on X‐ray diffraction patterns (XRD) and differential scanning calorimetry (DSC) of long grain (LG) and short grain (SG) rice flours were investigated. The rice flours were extruded in a twin‐screw extruder at 70–120°C and 22% moisture, and either dried at room temperature, transferred to 4°C for 60 hr, or frozen and then dried at room temperature until the moisture was 10–11%. The dried materials were milled without the temperature increasing above 32°C. XRD studies were conducted on pellets made from extruded and milled flours with particle sizes of 149–248 μm; DSC studies were conducted from the same material. DSC studies showed that frozen materials retrograded more than the flours dried at room temperature. The LG and SG samples had two distinct XRD patterns. The LG gradually lost its A pattern at >100°C, while acquiring V patterns at higher temperatures. SG gradually lost its A pattern at 100°C but stayed amorphous at the higher extruding temperatures. DSC analysis showed that retrograded flours did not produce any new XRD 2θ peaks, although a difference in 2θ peak intensities between the LG and SG rice flours was observed. DSC analysis may be very sensitive in detecting changes due to drying conditions, but XRD data showed gradual changes due to processing conditions. The gradual changes in XRD pattern and DSC data suggest that physicochemical properties of the extruded rice flours can be related to functional properties.     

Effect of Extruding Wheat Flour at Lower Temperatures on Physical Attributes of Extrudates and on Thiamin Loss When Using Carbon Dioxide Gas as a Puffing Agent

Wheat flour with 0.3% (w/w) thiamin was extruded on a twin‐screw laboratory‐scale extruder (19‐mm barrel) at lower temperatures and expanded using carbon dioxide (CO₂) gas at 150 psi. Extrusion conditions were die temperature of 80°C and screw speed range of 300–400 rpm. Control samples were extruded at a die temperature of 150°C and screw speed range of 200–300 rpm. Dough moisture content was 22% in control samples and 22 and 25% in CO₂ samples. Expansion ratio, bulk density, WAI, and %WSI were compared between control and treatment. CO₂ injection did not significantly increase expansion ratio. Bulk densities in the CO₂ extruded samples decreased when feed moisture decreased from 25 to 22%. The products using CO₂ had lower WAI values than products puffed without CO₂ at higher temperatures. The mean residence time was longer in CO₂ screw configurations than in conventional screw configurations. Thiamin losses were 10–16% in the control samples. With CO₂, thiamin losses were 3–11% at 22% feed moisture, compared with losses of 24–34% at 25% moisture. Unlike typical high‐temperature extrusion, thiamin loss in the low‐temperature samples decreased with increasing screw speed. Results indicate that thiamin loss at lower extrusion temperatures with CO₂ injection is highly dependent on moisture content.     

Selected Functional Properties of Extruded Starch Acetate and Natural Fibers Foams

Response surface methodology was employed to study the functional properties of starch acetate foams blended with 0, 7.5, and 15% wood, oat, and cellulose fibers. The blends were extruded with 14, 17, and 20% ethanol as a blowing agent, using a twin‐screw extruder with 160°C barrel temperature and 225 rpm screw speed. Physical characteristics of the extrudates including radial expansion ratio, unit density, and bulk density; and mechanical properties including unit spring index and bulk spring index were determined. Scanning electron micrographs were taken to observe foam cell textures. Higher fiber content resulted in lower radial expansion. Ethanol content had a positive effect on foam expansion. Higher expansion was obtained in starch acetate‐cellulose foams because better starch acetate‐fiber matrix was formed. Mechanical properties increased with higher fiber and ethanol contents. Micrographs showed that uniform cell structures were associated with better mechanical properties.