Synthesis of silver nanoparticles with sericin and functional finishing to cotton fabrics

This research presents a novel strategy to fabricate multi-functional cotton textiles. In this study, silver nanoparticles-sericin (Ag NPS-sericin) hybrid colloid has been prepared using sericin as reducing agent and dispersing agent. Cotton fabrics was oxidized selectively with sodium periodate (NaIO₄) to generate oxidized cotton fabrics, and which has then been finished using Ag NPS-sericin hybrid colloid prepared to obtain multi-functional cotton textiles. The finished cotton fabric not only possessed excellent antibacterial activity, but also it was modified functionally by sericin protein, which endowed antibacterial cotton fabrics relatively smooth surface and good wear ability. Fourier transform infrared spectrogram confirmed that sericin protein was grafted onto cellulose fibers. Ag NPs were characterized by UV-Vis spectroscopy, transmission electron microscope (TEM) and X-ray powder diffraction (XRD). The results of SEM, X-ray photoelectron spectroscopy (XPS) and EDS confirmed that silver nanoparticles and sericin been loaded successfully on the surface of cotton fabrics. The antibacterial experiments showed bacterial reduction rates of S.aureus and E.coli were able to reach above 99 %. After washing 20 times, it showed still good antibacterial activity at over 95 % against S.aureus and E.coli.     

Crosslinking phenolic compounds with cotton fabrics using succinic acid to develop functional clothing materials

There is currently much interest in natural compounds as bioactive functional components to replace synthetic functional agents in many industrial fields. This trend has also arisen in the textile industry. Phenolic compounds, existing in many fruits and vegetables, are a well-known group of secondary metabolites with a wide range of pharmacological activities. Thus, they have been attracting attention as part of the effort to realize environmentally friendly functional agents for textile finishing. In current research, cotton fabrics were treated with several phenolic compounds to transpose their beneficial characteristics onto clothing material. In particular, the treatment was conducted in two steps; the first to incorporate a crosslinker onto cotton cellulose, and the second to bond the phenolic compound to the crosslinker already anchored onto the cotton fabrics. A more efficient textile treatment was expected after employing the two-step process. After the finishing process, the cotton fabrics treated with phenolic compounds were investigated by FT-IR, SEM, an antibacterial test, and an antioxidant test. It was discovered that cotton fabrics treated with the two-step process showed >99.9 % of antibacterial ability and >80 % of antioxidant ability, even at lower concentrations of the crosslinker and phenolic compounds compared to those in earlier work.     

Evaluation of aroma functionality imparted on natural indigo-dyed cotton fabrics

Long-term efficacy of aroma microcapsules on natural indigo-dyed cotton fabric was evaluated by objective and subjective tests. The fixation of aroma microcapsules was carried out by pad-dry-cure process on dyed cotton fabric. Mercerized cotton fabric was dyed with natural indigo obtained from Polygonum tintorium (via the modified Niram method) and subsequently padded with melamine-formaldehyde microcapsules containing aroma essential oil (natural source of a Chinese arborvitae 20-25 %). Softener was applied in the same (one-step) or sequential (two-step) padding bath. We confirmed that microcapsules were fixed on cotton fibers by SEM analysis. The addition of softener was not much effective for the fabric performances on softness or air permeability. All the colorfastness ratings were above 4/5 and the color difference was within the acceptable range of 1.62-2.08. The efficacy of fabric samples stored for 2 years was evaluated using the GC/MS-headspace technique and the samples stored for 0.5, 1.5, and 2.5 years were also evaluated in terms of aroma release by the human perception test. Bornyl acetate was confirmed as the main component of essential oil, which was continuously released by the microcapsule-treated fabric (D/MC) during storage for more than 2 years. In durability and human perception tests, the microcapsules on the cotton fabric were stable to laundering, rubbing, ironing, and light.     

Antibacterial finishing of cotton fabric via the chitosan/TPP self-assembled nano layers

In this study, chitosan and pentasodium tripolyphosphate (TPP)-based bilayers were fabricated on the cationized woven cotton fabrics via layer-by-layer (LBL) self-assembly technique. The initial cationic charges on cotton fabric were produced through the aminization procedure involving the covalent attachment of reactive dye to cotton fabric and subsequent reductive cleavage of the dye to free amine. Different numbers of bilayers (1, 5, and 10) consisting of chitosan/TPP have been deposited on the fabrics. The surface morphology, cationic group content, chemical surface modification, whiteness index, surface tension and antibacterial properties of the modified cotton samples were investigated using scanning electron microscopy (SEM), methylene blue test, FTIR, reflectance spectroscopy, water contact angle measurements and antibacterial test, respectively. The bacterial inhibition experiments demonstrated that the modified cotton fabric with the addition of chitosan/TPP bilayers can increase the degree of inhibition on E. coli and S. aureus bacteria. The utilized LBL method was an easy and cost-effective procedure for developing of novel antibacterial textiles with the highly attractive feature in the medical and hygienic products.     

Synthesis of ZnO nanoparticles by PNP and its application on the functional finishing of cotton fabrics

This paper presents a facile and novel approach for the synthesis of ZnO nanoparticles in aqueous solution based on a one-step reaction between a modified hyperbranched polymer (PNP) and zinc nitrate. The prepared ZnO nanoparticles polymeric hybrid was characterized and its antibacterial activity was investigated. The results indicated that the ZnO nanoparticles have an average size about 6 nm and well dispersed in aqueous medium. The minimum inhibitory concentration (MIC) of them was 20 ppm and 60 ppm against S. aureus and E. coli, respectively. For the functional finishing of cotton fabrics by these ZnO nanoparticles, a microwave assisted in situ fabrication method was employed. Scanning electron microscope (SEM), energy dispersive X-ray (EDX) spectroscopy and X-ray diffraction (XRD) measurements confirmed that the ZnO nanoparticles in situ generated in cotton fabrics successfully. Fourier transform infrared (FT-IR) spectroscopic investigation demonstrated that the ZnO nanoparticles were fixed on the cotton fibers by PNP. The treated cotton fabrics exhibited excellent UV protective properties and antibacterial activities. When ZnO content of cotton fabric was 1.49 %, the UPF value of treated cotton fabric exceeded 125 and the bacterial reduction rate against S. aureus and E. coli reached 99.97 % and 98.40 %, respectively.     

An investigation of continuous finishing and dyeing on the mechanical properties and handle of cotton fabrics

In this paper, the effect of continuous finishing-desizing, scouring, bleaching and dyeing of woven cotton fabrics on the low stress mechanical and surface properties has been studied. The cotton fabric properties were measured by the famous KES-FB system. The handle of the finished fabrics were calculated by the handle evaluation programme. The results showed that the mechanical properties changed significantly by the desizing and gradually by the scouring, bleaching and dyeing processes.     

Cutinase treatment of cotton fabrics

Our study proposes an enzymatic scouring method for cotton fabrics using the enzyme cutinase. We established cutinase treatment conditions for cotton fabrics from their relative activity at different pH levels, temperatures, enzyme concentrations, and treatment times. Weight loss, moisture regain, K/S value, tensile strength, and SEM micrographs of cotton fabrics were analyzed. We determined the optimum cutinase treatment conditions to be as follows: pH of 9.0, temperature of 50°C, cutinase concentration of 100 %, and a treatment duration time of 60 min. We discovered that this cutinase treatment hydrolyzed the cuticle of cotton fabrics. The cutinase treatment did not decrease the moisture regain and the K/S value. The optimum concentrations of Triton X-100 and calcium chloride, which were used as auxiliaries for cutinase treatment, were found to be 0.5 % (v/v) and 70 mM, respectively. Some cracks were observed on the surface of the cotton fibers; however, the tensile strength did not decrease.     

UV-grafting coloration of cotton and wool fabrics using bismethacrylated quinizarin dye

A novel bifunctional quinizarin dye possessing two photoactive methacrylate groups was synthesized by the reaction of quinizarin with methacryloyl chloride. The synthesized dye, a low substantive dye under the conventional dyeing process, can be photografted onto cotton and wool fabrics at room temperature without neutral salts, which makes it a novel coloration process of excellent environmental friendliness. The concurrent polymerization and grafting of the synthesized dye onto cotton or wool can be assisted by a photoinitiator and acrylic acid in the case of cotton grafting. Moreover, color yields of the grafted fabrics improved significantly with the photografting of the bifunctional dye. The bifunctional dye can be photopolymerized with the increase in UV energy to 25 J/cm² and the oligomeric dye has a degree of polymerization of 5 or more. Furthermore, the color fastness properties of the grafted fabrics were superior to those of the dyed fabrics via exhaustion.     

Objective measurement of hand properties of plasma pre-treated cotton fabrics subjected to flame-retardant finishing catalyzed by zinc oxide

In the present paper, flame resistance property is imparted to cotton fabrics by N-methylol dimethylphos-phonopropionamide (Pyrovatex CP New, FR), melamine resin (Knittex CHN, CL), phosphoric acid catalyst (PA), and ZnO/nano-ZnO co-catalyst. The study shows that effectiveness of the FR-CL-PA reaction to form a crosslinked structure is enhanced by the co-catalytic reaction, resulting in enhancement of fabric’s compressional recovering ability. However, the low pH reaction weakened the fabrics, resulting in poor tensile strength and toughness, stiffer hand feel, brittle and tendered polymer layers, a less spongy fabric structure, and a roughened fabric surface with fuzzy fibrils. In addition, atmospheric pressure plasma jet (APPJ) was used to enhance materials properties by sputtering or etching effect. The roughening effect of plasma treatment enhances tensile properties of treated specimens. Nevertheless, the positive effect is negligible after post-treatment with flame-retardant agents. Moreover, the increased inter-yarn friction enhances the subjective stiffness of fabric and the rigid effect is even worse for plasma pre-treated cotton specimens subjected to flame-retardant treatment. However, plasma pre-treated specimens have a compressible structure after post-treatment with flame-retardant agents. Moreover, neutralization of flame-retardant-treated specimens helps minimize side effects of acidic finishing, irrespective of tensile and compression properties. The process also minimizes shear and bending rigid effect by removing unattached metal oxides from the fabrics.     

Enhancement of biologically active compounds in germinated brown rice and the effect of sun-drying

Germinated brown rice (GBR) has been suggested as an alternative approach to mitigate highly prevalent diseases providing nutrients and biologically active compounds. In this study, the content of γ-oryzanol, γ-aminobutyric acid (GABA), total phenolic compounds (TPC) and antioxidant activity of soaked (for 24 h at 28 °C) and GBR (for 48 and 96 h at 28 °C and 34 °C) were determined and the effect of sun-drying as an economically affordable process was assessed. Germination improved the content of GABA, TPC and antioxidant activity in a time-dependent manner. Sun-drying increased γ-oryzanol, TPC and antioxidant activity, whereas GABA content fluctuated depending on the previous germination conditions. This study indicates that sun-drying is an effective sustainable process promoting the accumulation of bioactive compounds in GBR. Sun-dried GBR can be consumed as ready-to-eat food after rehydration or included in bakery products to fight non-communicable diseases.     

Structural characterization of LbL assembled multilayers by using different polyelectrolytes on cotton fabrics

An alternative approach to application of chitosan based on layer by layer (LbL) assembled technique is studied in this paper. For this aim, chitosan (CHT) was used as a bio-based cationic polyelectrolyte and pentasodium tripolyphosphate (TPP) and poly(sodium 4-styrene sulfonate) (PSS) were selected as anionic polyelectrolyte. TPP/CHT and PSS/CHT based bilayers were fabricated on the cationized woven cotton fabrics via layer-by-layer self-assembly technique. The characterization of coatings on the fabric surface in terms of surface appearance, atomal content, and chemical bondings were made in detail through SEM, XPS, and FTIR-ATR analysis. Also, the antibacterial activity, air permeability, and water contact angle were measured. Surface analyses demonstrate the interaction between TPP, PSS and chitosan separately. XPS spectra also showed the existence of LbL deposition over cotton substrates in terms of both elemental composition and the presence of different types of bondings on the fabric surface. The antibacterial activity analysis revealed that the modified cotton fabric with the addition of CHT/TPP and CHT/PSS bilayers could increase the degree of inhibition on K. pneumanie and S. aureus bacteria.     

Antibacterial cotton fabric with enhanced durability prepared using L-cysteine and silver nanoparticles

L-cysteine (Cys) and silver nanoparticles (Ag NPs) were successfully linked onto the cotton fabric surfaces. The Cys molecules were covalently linked to the cotton fibers via esterification with the cellulose hydroxyl groups, and the Ag NPs tightly adhered to the fiber surface via coordination bonds with the Cys thiol groups. As a result, the Ag NPs coating on the cotton fabric showed an excellent antibacterial function with an outstanding laundering durability. The bacterial reduction rates (BR) efficiency reached 100 % for Escherichia coli (E. coli) and Staphylococcus aureus (S. aureus). After 50 consecutive laundering cycles, the bacterial reduction rates (BR) against E. coli and S. aureus were maintained over 97 %. It has potential applications in a wide variety of fields such as sportswear, socks, and medical textile.     

Seam characteristics of breathable waterproof fabrics with various finishing methods

We evaluated the seam characteristics with finishing, seaming and sealing processes and seam puckering behavior of the breathable waterproof fabrics with laser scan. There were differences in 99% significant level between the seamed fabric and the sealed fabric. Seam breakage was initiated with the breakage of sewing thread, so the seam strength after seaming was almost uniform. The sewn seam strength and elongation increased with sealing process in all finishing methods. Pucker grade of laminating type was generally much higher than that of the coating type. We confirmed that wave length and amplitude have more important meaning than the number of wave in the breathable waterproof fabrics. The puckering in breathable waterproof fabrics is mainly occurred by inherent and feeding pucker. The former is due to the insertion of sewing thread and the latter is caused by differential feeding when two pieces of fabric are fed into the gap between a press foot and needle plate.     

UV-induced coloration of cotton fabrics by photografting of acrylamido dyes using acrylamide as a comonomer

Formulations of acrylamido dyes containing comonomers can be photografted onto cotton fabric upon UV irradiation at room temperature without neutral salts, which makes it a novel coloration process of excellent environmental friendliness. The photografting of the dyes can be assisted by the copolymerization of the acrylamide comonomer which may reduce the steric hindrance of the bulky dyes. About 90 % of the dyes and 94 % of the acrylamide are photopolymerized in the solution and the degree of polymerization is estimated to be 13.2 according to ¹H-NMR and MALDI-TOF mass analyses. The optimal K/S values of the grafted cotton fabrics showed 13.3 and 12.3 for red and yellow dyes, respectively. The optimal UV-grafting coloration can be achieved when a UV energy of 25 J/cm² was irradiated on the padded fabrics with a formulation of 0.65 mole ratio of acrylamide to the dyes, 7 wt% acetophenone photoinitiator (Irgacure 2959) based on the dye weight under pH 6. Furthermore, the color fastness properties of the grafted fabric were superior to those of conventional reactive dyeing of the dyes due to higher molecular weight of the polymerized dyes.     

Bioscouring of cotton fabrics using pectinase enzyme its optimization and comparison with conventional scouring process

The conventional scouring process involving the harsh environment is slowly being replaced with environment friendly approach using enzymes. These enzymes remove the non cellulosic impurities present in the fabric. Such a process would enhance the absorbency of the fabric without appreciable strength loss and also would help in the proper dyeing and finishing of the fabric. In the present work pectinase enzyme was isolated from Fusariumn sp. and was optimized under different cultural conditions. The partially purified pectinase enzyme was used in the scouring of cotton fabric. The efficiency of the bioscoured cotton fabric was compared with that of the conventionally scoured fabric. It was found that the water absorbing character of the bioscoured fabric was found to be considerably higher than that of the conventionally scoured fabric. Also, the tensile strength of the cotton fabric was found to be higher for the sample treated using pectinase enzyme than the sample treated conventionally. The results of FTIR confer that the pectin and wax impurities were removed from the cotton surface in both the conventionally scoured and bioscoured fabrics.     

Aroma finishing of PET fabrics with PVAc nanoparticles containing lavender oil

A durable aroma finishing for PET fabric was carried out by adopting poly(vinyl acetate) (PVAc) nanoparticles containing lavender oil (LO) in core. Relatively small size of PVAc nanoparticles (ca. 244 nm of mean particle diameter) was expected to resist the frictional destruction of the particles, which is frequently observed in cases of microcapsules. PVAc nanoparticles containing LO in core were prepared by emulsification-diffusion method and their application as an aroma releasing agent for PET fabrics was assessed through the observation of releasing profiles of LO in ethanol for experimental acceleration. Melamine-formaldehyde (MF) microcapsules containing LO were also prepared and treated on fabrics for comparison. PVAc nanoparticles treated on PET fabric showed higher initial releasing amount, which was ascribed to the enhanced surface area. After 2 days of releasing, PET fabric treated with PVAc nanoparticles showed slower and more stable releasing profile and reached about 12 ppm of cumulative release after 16 days, which was under two thirds of that with MF microcapsules. PVAc nanoparticles can be used as an agent for durable aroma finishing of PET fabrics.     

Dyeing and DP treatment of sol-gel pre-treated cotton fabrics

Cotton samples were pre-treated with various sol solutions containing different alkoxysilanes (TEOS, GPTMS, APTES, and TESP-SA). The as-prepared cotton samples were dyed with 2 % owf Red and 4 % owf Blue. Furthermore, dyed cotton samples were after-treated with the alkoxysilanes. The alkoxysilane were also incorporated into the dyeing bath. The as- prepared cotton samples were subjected to a treatment with the non-formaldehyde durable press finishing agent BTCA in conjunction with the catalyst SHP. The textile materials were evaluated with respect to the colorimetric data (L*, a*, b*, ΔE*) and the color strength expressed in terms of K/S values. Tensile strength and dry crease recovery angles of the durable pressfinished samples were measured. The findings indicate that APTES and TESP-SA exert a significant influence on the color properties.     

New insight into compressive shrinkage finishing in a garment company: The effects on physical,mechanical and colorimetric properties of cotton woven fabrics

Compressive shrinkage or compressive shrinkage finishing is one of the most important finishing procedures in the textile industry to improve the dimensional stability of cotton fabrics. Study of the physical and mechanical properties of compressive shrinkage finished fabrics could be useful for optimizing the treatment conditions. This research was carried out in a production line of a recognized garment company on cotton woven fabrics with two different woven patterns (twill and plain). The samples were first dyed with reactive and sulfur dyes in a jigger dyeing machine and finished with a silicone softener. The dried fabrics were then processed in a compressive shrinkage machine. Several physical and mechanical properties of the samples were evaluated including area shrinkage, crimp percentage, thickness, abrasion resistance, drapeability, mechanical and colorimetric properties. The results showed that the thickness of all treated samples increased due to compressive shrinkage. The fabrics were analyzed with a Martindale Abrasion Tester to determine the abrasion resistance. Interestingly, we noted an increase in the abrasion resistance. After the compressive shrinkage process, the strength of the plain woven fabrics decreased in the warp direction, but increased for twill woven cotton fabrics. On the contrary, the strength of all samples increased in the weft direction. Colorimetric evaluation of the samples showed that the effect of compressive shrinkage on the color of all samples was negligible.     

Effect of finishing treatments on heat resistance of one- and two-layered fabrics

A series of cotton knitted fabrics was produced and finished according to three different recipes in order to compare the changes of their heat resistances. The heat resistance was measured using the sweating guarded hotplate. Measurements were carried out on one layer of produced knitted fabrics, as well as on two layers of fabrics. The results indicated significant influence of all carried finishing treatments to the decrease of heat resistance of knitted fabrics. It was shown that the high influence of finishing treatment to the total heat transfer trough fabric remains if the fabric is worn with additional knitted fabric layer. The presented results and performed statistical analysis indicated significant effect of finishing treatments to the changes of fabric parameters and furthermore to the changes of heat resistance what directly affects the total thermophysiological comfort of knitwear.     

Development of antimicrobial medical cotton fabrics using synthesized nanoemulsion of reactive cyclodextrin hosted coconut oil inclusion complex

Reactive cyclodextrin (RCD) based nanoemulsion and loaded with coconut oil in presence of Tween 80 emulsifying agent for development of antimicrobial medical cotton fabrics is the subject of current research. RCD based nanoemulsion was prepared at different stirring duration, viz, 2, 4, 6 and 24 h in presence of Tween 80. This was done in order to induce varieties in size and morphology of the nanoemulsion. The coconut oil encapsulated RCD based nanocomposite was precipitated as powder using centrifugation technique for 60 min at 4500 rpm and the resulted powder was investigated using TEM and SEM techniques. The images that provided by these techniques confirmed the nano-sized scale of the coconut oil loaded RCD nanocomposite. In addition, the entrapment efficiency of coconut oil loaded RCD based nanoemulsion after centrifugation was calculated and was found to more than 93 %; this is a proof for the successful inclusion of the coconut oil inside the cavity of RCD molecules. Moreover, the obtained RCD based nanoemulsions were applied to bleached cotton fabrics as per the pad-dry-cure method. The as treated cotton fabrics were monitored for nitrogen content, add-on, mechanical properties and morphology vis-a-vis those similarly treated fabrics but using the as prepared microemulsion of RCD loaded with coconut oil in absence of Tween 80. The morphological structure of cotton fabrics treated with the nanoemulsion in question was also examined using SEM technique. Moreover, the biological activity of the nanoemulsion finished fabrics before and after being submitted to 20 washing cycles was investigated against different types of bacteria and fungi as per the inhibition zone method. Results obtained signify: (i) deposition on the fabric of coconut oil loaded RCD nanoemulsion; (ii) the add-on of the nanoemulsion on the surface of cotton fabric is a manifestation of the stirring duration, proofing the formation of ultrafine oil nanoemulsion which penetrates the fabric surface; (iii) the finished fabrics display antimicrobial activity with clear excellent inhibition zone even after 20 washing cycles, indicating the protection of these fabrics for human beings from harmful microbes. In conclusion, the cotton fabrics treated with nanoemulsion of RCD loaded coconut oil is considered as an effective super antimicrobial medical textile against pathogenic microorganisms of both bacteria and fungus species.