Performance,Capability and Costs of Small-Scale Cable Yarding Technology

The authors tested two mini-yarders, one for uphill and the other for downhill extraction. The two machines were modern commercial models, offering state-of-the-art yarding technology on a miniature scale and at a much lower cost than required for purchasing a full-size tower yarder. The two units must not be regarded as alternative, but rather as complementary, since they offer different capabilities and advantages. Both machines were tested while harvesting firewood from the thinning of young beech stands in Central Italy. The tests indicated that both units can reach a productivity between 1.5 and 2.4 m³ SMH⁻¹, including all delays, as well as set-up and dismantle time. Calculated extraction cost ranged between 24 and over 30€ m⁻³. The authors calculated a set of regression equations for estimating machine productivity as a function of the main work conditions. The performance of the studied mini-yarders does not seem much inferior to that achieved by professional light tower yarder under the same work conditions, but the lighter construction of the small-scale units may result in a lower resistance to wear and abuse. In any case, mini-yarders seem ideal for deployment under the typical conditions of small-scale forestry, offering a good solution to wood extraction on steep terrain, competitive with animal and winch logging in terms of productivity, cost and operator comfort.     

Time Consumption and Production Costs of Two Small-Scale Wood Harvesting Systems in Northern Greece

A field-based study was carried out to determine the productivity and production cost of the tree length (TL) and the wood assortment (WA) systems implemented under small-scale forestry conditions in two Scots pine stands in Northern Greece. Tree felling and processing productivity were estimated at 8.64 m³ per productive machine hour (PMH^?1) and 10.21 m³ PMH^?1, respectively. Wood felling and processing times were strongly dependent on dbh and total tree volume. However, when manual debarking was also considered the productivity rates decreased to 1.96 and 1.43 m³ PMH^?1, respectively. Skidding productivity was calculated to be 3.35 m³ PMH^?1 for TL and 7.17 m³ PMH^?1 for WA, respectively. Strong correlations have been found between the net skidding time and (a) the skidding distance and (b) the load per turn in both wood harvesting systems. Production costs varied greatly, from 19.38 € m^?3 up to 44.81 € m^?3 of roundwood depending on the harvesting system and the inclusion of debarking. The findings suggest that the WA system is more efficient in terms of productivity and production cost than TL, and that there is a substantial optimization potential. The optimization potential can be encoded in four suggestions: (a) opening up of more forest roads to reduce high skidding times, (b) replacement of manual debarking by mechanical debarking at the sawmill, (c) replacement of old pieces of equipment with newer ones and (d) training of the existing workforce.     

Optimal road spacing of cable yarding using a tower yarder in Southern Austria

Cable yarding systems are widely used in mountainous forests of Austria. The goal of this paper is to determine optimal road spacing (ORS) of yarding operations by tower yarder in Styria to help logging planners minimize logging costs. A total of 591 working cycles were used to develop the multiple regression model using stepwise method to predict yarding time per cycle. The production and cost in whole tree uphill yarding were 6.70 m³/PSH and 27.60 Euro/m³, respectively. The roading, yarding and installation cost per cubic meter were computed for different yarding distances and graphed as a function of road spacing. The minimum total cost and ORS were 42.88 Euro/m³ and 261 m, respectively for one-way yarding. For two-way yarding, the minimum estimated total cost, ORS and optimal road density would be 38.48 Euro/m³, 373 m and 26.8 m/ha, respectively. The results showed increasing harvested volume decreases ORS and that increased roading cost increases ORS. The load volume has a significant effect on ORS.     

Application of a Small-Scale Equipment System for Biomass Harvesting

The small-scale harvesting equipment system has been and continues to grow in use in forestry operations in some regions in the world. This harvest system can include a range of equipment types, such as feller-bunchers or chainsaws, skidders or farm tractors, and chippers. These machines are generally smaller, lower cost and less productive than larger, more advanced forestry machines. The objective of this project was to investigate the feasibility of a small scale harvesting system that would produce feedstock for a biomass power plant. The system had to be cost competitive. A boom-type feller-buncher, a small grapple skidder and a chipper were tested as a small-scale system. In this study, feller-buncher and skidder productivity was determined to be 10.5 m³ per productive machine hour, and production for the chipper was determined to be 18 m³ per productive machine hour. Production from the system did not reach the desired levels of 4 loads/day (25 m³/load); however, the system was able to produce about 3 loads/day. The results showed that the system currently could fill a roadside van for $16.90/m³, but suggested machine modifications could potentially reduce the system cost to $12.73/m³. Residual stand damage was minimal, especially on flatter ground and not operating on a slash layer. Soil disturbance from the harvesting system was predominantly undisturbed or classified as a shallow disturbance.     

A Case Study on the Productivity of Forwarder Extraction in Small-Scale Southern Italian Forests

Most timber harvesting operations in the southern Mediterranean area of Italy can be considered to be in an early stage of mechanization. It is mainly based on agricultural tractors that are sometimes equipped with specific forest-related accessories such as winches, hydraulic cranes, or log grapples. In recent years, there has been an increase of specialized forestry machines working in Calabria, southern Italy, including forwarders, skidders and cable yarders. This study assesses the efficiency and costs of extraction using forwarders, as a mechanized alternative to agricultural tractors and horse logging. Time studies were conducted to quantify the productivity and operational cost of log forwarding for two John Deere forwarders in two different coniferous stands: (A) Calabrian pine and (B) silver fir. The empirical time study included 100 forwarding cycles (i.e., 50 for each site) that were broken down into four different work phase elements. Models for cycle time, total productivity and individual work phases were calculated. The average load per cycle was 11.8 m³ in stand A and 9.97 m³ in stand B and the average one-way forwarding distance was 306 m in A and 597 m in B. The average productivity per scheduled machine hour (SMH) was 14.4 m³ in A and 15.7 m³ in B, while the costs, calculated to be 3.60 €/m³ in A and 4.90 €/m³ in B, were considered lower respect traditional methods.     

Small-Scale Timber Harvesting: Mule Logging in Hyrcanian Forest

Animal-powered logging is a labour-intensive operation. Mule logging is still performed in the Hyrcanian forest ecoregion in Iran as a small-scale harvesting method. Mule logging in Namkhaneh district of Kheyrud Forest within this ecoregion was studied to develop hauling regression models and estimate haulage costs. A continuous time study was conducted of hauling of sawn-lumber, pulpwood and fuelwood, to assess mule logging productivity and cost for sawn-lumber and pulpwood as well as fuelwood hauling. Hauling distance was found to be the most important cost factor in wood extraction by mule. The hourly production rates of hauling with mule were 0.84, 0.52 and 0.42 m³ for sawn-lumber, pulpwood and fuelwood, respectively. The cost of the mule hauling system USD 13 per productive mule hours. Hourly costs of mule hauling of sawn-lumber, pulpwood and fuelwood logging were 15.5, 25, and 30.6 USD/m³. Increasing hauling distances caused a linear increase in haulage cost. There appears to be an opportunity to reduce cost of log production by increasing scheduled work hours, wider utilization of mules and reducing labour cost.     

Excavator-based processor operator productivity and cost analysis in Zululand,South Africa

Operator impact on productivity and cost using similar processor machines was addressed in this case study. The study had two objectives: (1) determine the extent of operator productivity variation between six processor operators in a harvesting operation; and (2) determine potential cost implications associated with operator productivity variation. The study was carried out on the Zululand coastal plains near Kwambonambi. A multistem mechanised harvesting system, working in Eucalyptus grandis × camaldulensis pulpwood stands (with an average rotation length of seven years) was observed. The operators had all been operating their respective processors for 18 months; i.e. since the inception of the harvesting operation and had received similar in-house training. Time studies were carried out on the processors’ cycle times, and note taken of the respective operators working the machines during the time studies. Cycle time for each machine was measured as the time between a delimbed and debarked tree length leaving the processor head and the following tree length leaving the head. The required number of observations per processor was determined by cycle time and work element time variation. It was found that operators varied by up to 58% in terms of productivity, 24% in terms of utilisation and 70% in terms of cost. The potential difference in cost between using the cheapest operator and the most expensive operator was R9.34 m^?3, R4 438 d^?1 and R1 384 752 y^?1.     

Machine productivity and residual harvesting residues associated with a cut-to-length harvest system in southern Tasmania

The cut-to-length method is a preferred method for harvest of pine plantations in Australia. The cut-to-length method studied in southern Tasmania consists of a feller-buncher, processor, forwarder, grapple loader and tractortrailers that were producing only pulp logs for the plantation owner Norske Skog. An elemental time study method was applied to evaluate the productivity of the machines within the flat terrain, Pinus radiata plantation. Multiple regression was used in SPSS to develop the productivity prediction models. The productivity of the feller-buncher and processor averaged 122.20 m³ per productive machine hours excluding all delays (PMH₀) and 84.32 m³ PMH₀ ^?1, respectively. The average productivity for the forwarder, grapple loader and truck were 80.90 m³ PMH₀ ^?1, 100.80 m³ PMH₀ ^?1 and 27.40 m³ PMH₀ ^?1, respectively. The average fuel consumption of the feller-buncher, forwarder and processor were also documented. The trial assessed harvest residue left on the site and found 238.7 GMt ha^?1 (31% of total biomass above the stump) was left of which 46% was stemwood. These research findings can be used for harvesting planning and improving logging efficiency.     

An evaluation of the economics and productivity of fully mechanised tree seedling planting in Brazil

From an economic point of view, Eucalyptus is the most important forest genus in Brazil, covering more than 5 million ha. However, most of the silvicultural practices have a low level of mechanisation compared with harvesting and logging operations. This study presents an evaluation of the economics and productivity of the first Brazilian experience of using a planter device attached to an excavator boom while performing eucalypt seedling planting. A classic time-and-motion study was performed on two commercial tree spacings to evaluate the economic efficiency. Considering the final cost of planted seedlings, the wider spacing was 17% higher than narrower spacing, due to a higher productivity: 355 and 324 seedlings per productive machine hour (pmh), respectively. Total cost was 66.84 € pmh^?1 and 0.21 € planted seedling^?1 with wider spacing.     

Determining the effect of tree size,bark-wood bond strength and tree form on the productivity of an excavator-based harvester in Acacia mearnsii in the KwaZulu-Natal forestry region of South Africa

The aim of this study was to determine the effect of tree size, bark-wood bond strength and tree form on the productivity of cut-to-length harvesting of Acacia mearnsii, using an excavator-based harvester with a SP Maskiner harvester head in the KwaZulu-Natal forestry region of South Africa. Tree diameter and height measurements were used to determine individual tree volumes, after which the trees were classified into different bark-wood bond strength and tree-form classes. Time studies were carried out to determine harvester productivity. The results showed that tree size plays a crucial role in the productivity of the harvester, but bark-wood bond strength and tree form also influence productivity. The harvester productivity varied from 5.5 m³ per productive machine hour (PMH) in 0.05 m³ trees to 16.9 m³ PMH^?1 in 0.25 m³ trees The bark-wood bond strength did not influence harvester productivity when handling small trees of less than 0.1 m³. In small trees, the productivity of the harvester was also not affected by different form classes, but as tree size increased, there was greater productivity variation between the different form classes.     

Time Prediction Models and Cost Evaluation of Cut-To-Length (CTL) Harvesting Method in a Mountainous Forest

Time equations are derived for felling with chainsaw, skidding with cable wheeled skidder, loading with grapple hydraulic loader and trucking of logs within a cut-to-length harvesting method. The continuous time study method was applied to collect data for felling, skidding, loading and a transportation model. Multiple regression analysis via SPSS software was applied to develop the time models. Felling time was found to be highly dependent on diameter at breast height. Skidding distance, winching distance, slope of the trail and piece volume were significant variables for the skidding time prediction model. The loading time model was developed considering piece volume. Transportation distance and load volume were used as independent variables in modeling the transportation time. The net production of felling was estimated at 12 trees/h (56.65 m³/h). The net production rates for skidding, loading and traveling averaged 18.51, 41.90 and 3.32 m³/h respectively. The total cost of harvesting from stand to mill was estimated 19.70 €/m³. The skidding phase was the most expensive component of the cut-to-length method. The bucking and delimbing components were less costly than the other logging phases. The results of this study can be used for harvesting planning and productivity optimization.     

Productivity and cost analysis of semi-mechanised and mechanised systems on the Viphya forest plantations in Malawi

At least 200 000 m³ of timber is harvested annually using semi-mechanised harvesting systems on the Viphya forest plantations in Malawi. Although these systems have long been used on the Viphya, no investigation on their productivity has so far been reported. Additionally, the absence of localised productivity analyses in Malawi has created a paucity of information on appropriate timber harvesting systems for production maximisation and cost minimisation. The objective of this study was to compare the production rates and operational costs of chainsaw/grapple skidder (semi-mechanised) and feller-buncher/grapple skidder (mechanised) harvesting systems in order to determine the economic feasibility of mechanised systems in the Viphya forest plantations. The study was conducted in Pinus kesiya compartments at the Kalungulu and Champhoyo forest stations of the Viphya forest plantations. A work study approach was followed to capture harvesting time and volume data for the semi-mechanised system. Secondary work study data were used to simulate productivity of the mechanised system on similar compartment conditions. A timber-harvesting costing model was used to analyse the results. The study showed that the simulated mechanised system was associated with lower operating costs and inventories with higher production rates than the semi-mechanised system. The cost marginal difference was US$0.89 m^–3. It was therefore established that migration to mechanised systems could optimise timber harvesting productivity on the Viphya in future, if optimal volumes are available to ensure the efficient application of the mechanised harvesting system.     

以手扶拖拉机为原型机的集材绞盘机系列研究

对以手扶拖拉机为原型机的集材绞盘机系列的整机构造、工作原理、主要技术参数的选择与计算等方面涉及的有关设计理论与工程实践问题进行分析研究。     

Wood Extraction with Farm Tractor and Sulky: Estimating Productivity, Cost and Energy Consumption

A winch and a sulky can transform a farm tractor into an effective small-scale logging machine, closely resembling a wheeled cable skidder. The additional cost of these implements is very small, but they offer significant benefits when extracting timber under the conditions of small-scale forestry. The authors developed a productivity model for skidding timber with wheeled farm tractors, equipped with winch and sulky. The origin data pool contained over 300 individual skidding cycles, extracted from 8 separate tests. Statistical analysis of the data allowed calculating a simple mathematical relationship for estimating skidding productivity as a function of significant work conditions, such as: piece size, winching distance, tractor power, skidding distance and crew size. This model can provide useful directions to prospective users, contributing to operation planning, costing and optimization. It can predict a large proportion of the variability in the data and was successfully validated using reserved cycle records, extracted from the same data pool and not used for model development. Depending on tractor power and piece size, the average turn volume and productivity can exceed respectively 2 m³ per cycle and 4 m³ per Scheduled Machine Hour (SMH). Top performance can reach 8 m³ SMH⁻¹, with heavy tractors and large logs.     

Impact of number of stems per stool on mechanical harvesting of a Eucalyptus globulus coppiced plantation in south-west Western Australia

Coppice regeneration of eucalypt plantations is increasingly being used in Australia to reduce re-establishment costs. However, little is known about the impact of early coppice reduction regimes on harvester performance during clearfelling. The trial compared the productivity, time consumption, cost and fuel use of a single-grip harvester (Hyundai 210LC-9 base and SP 591LX harvesting head) clearfelling a 10.5-year-old, second-rotation coppiced Eucalyptus globulus stand in south-west Western Australia for chip logs. Coppice stems had been reduced to one stem or two stems per stool or left untreated. Time and piece counts were used to determine harvester productivity. Harvester cycle and elemental times and the number of logs and harvester head passes per stem were obtained from video recordings. Harvester fuel use was determined by refilling the fuel tank to the same point each day. Stem size was the major factor influencing harvester productivity (20.8 m3 per productive machine hour without delays [PMH₀], 11.8 m³ PMH₀^?1 and 8.6 m³ PMH₀^?1 in the single-stem (mean stem volume [MSV] 0.21 m³), two-stem (MSV 0.09 m³) and untreated trial areas (MSV 0.06 m³), respectively. Estimated harvester cost (AU$ m^–3) was considerably greater for the two-stem and untreated trial areas, which reflected the lower harvester productivity in these areas. Processing time represented over 60% of the total cycle time for all trial areas. Coppice characteristics resulted in significantly different moving/positioning times between trial areas. However, this difference had no impact on cycle times. Number of logs per stem was a significant variable in cycle and processing time regressions for all trial areas and felling time for the single-stem trial area. Number of harvester head passes was a significant variable in cycle and processing time regressions for the single-stem trial area and processing times for the two-stem trial area, although its effect was less than that of the number of logs per stem. Fuel consumption (L PMH₀^?1) was relatively constant between the trial areas, hence harvester energy intensity (L m^?3) reflected the harvester productivity in each trial area.     

Feasibility of a harvesting system for logging residues as unutilized forest biomass

The concept of a “harvesting system for unutilized forest biomass by a processor and a forwarder” is examined for the purpose of constructing a system to harvest logging residues (or slashes) as a new resource for energy. The rate of slash harvesting, α, and the energy input rate of hauling slashes,p (%), are defined as indices of the possibility of harvesting slashes and the utilization of slashes for energy, respectively. From an analysis of the field experiment, both the volume of logs hauled by the forwarder per day,E _F (m³/day), andp are expressed as functions of the hauling distance,L(m). The productivity of the processor,E _P (m³/day), andL were used to calculate α. Results showed that α was approximately 0.95 for the experiment site, indicating that almost all the slashes could be hauled. It was recognized that the energy utilization of slashes was feasible for this site becausep was less than 1 %. The hauling cost per unit weight of slashes was calculated as 15.4 yen/kg on an oven-dry weight basis. This high cost clarified that the cost must be reduced by taking measures such as enhancing the hauling efficiency of the forwarder. A part of this paper was orally presented at the 5th Annual Meeting of the Japan Forest Engineering Society (1998).     

Energy wood resources availability and delivery cost in Northwest Russia

Availability of solid by-products from wood harvesting and mechanical wood processing was estimated as sources for energy production based on recent actual harvesting, sawmill, and plywood production in Northwest Russia at 30 million m³. Nearly 70% of the energy wood, 20 million m³, was from harvesting, consisting of non-industrial round wood, unused branches and tops, defective wood resulting from logging, and spruce stumps removed after final felling. Over 30%, 10 million m³, of the available volume was from sawmills and plywood mills, i.e. wood chips, sawdust, and bark. Due to current low utilization of energy wood for bioenergy in Northwest Russia, delivery cost of energy wood to the potential border-crossing points in Finland was analyzed for three means of transport: railways, roadways, and waterways. Nearly 28 million m³ of the energy wood could be transported by railways and 2 million m³ by roadways and waterways. The costs were lowest by roadways from the nearby border areas (10–15 €/m³ for wood processing by-products and 16–22 €/m³ for forest chips). The costs by railways varied from 12 to 27 €/m³ on shorter distances to 47–58 €/m³ on longer distances. Waterway transportation was the most expensive, about 28–48 €/m³. It should be emphasized that we have estimated availability and delivery costs of energy wood, not prices which are defined by the market based on supply and demand.     

Productivity of single-grip harvesters in clear-cutting operations in the northern European part of Russia

A field-based study was carried out to broaden our knowledge of fully mechanized cut-to-length harvesting productivity in naturally grown forests in the northern European part of Russia (NEPR). The recorded data comprised 38 midsized single-grip harvesters (JD 1270D) in clear-cutting operations in the Karelia, Komi, Vologda, Leningrad, Tver, and Kirov regions in NEPR, 4.3 million felled trees, and 1.4 million m³ u.b. (under bark) of processed timber. Harvesting operations were conducted in forest stands composed of spruce (48% on average), pine (19%), birch (22%), and aspen (11%), with an average stem volume 0.31 m³ u.b. The cut-to-length harvesters produced from 4.3 to 14.9 m³ u.b./productive machine hour (PMH) and 16.0–49.5 m³ u.b./stem processing machine hour (S _proc MH). A machine evaluation analysis and a regression analysis were used to formulate models for predicting cutting productivity of modern single-grip harvester. The regression models were developed to estimate the productivity of the harvesters in the regions taking into account two significant factors influencing the productivity: the stem volume and tree species of the felled trees. Productivity/cubic meter u.b. of processed timber/PMH was calculated according to stem volume and tree species distributions in most forest-covered NEPR regions. Further research is suggested to improve the developed productivity models and to allow prediction of system performance over a broad range of stand and site conditions.     

The ability of a carriages developed for a mobile tower yarder: A comparison of the hauling force and walking time in a line pulling out process

The ability of a newly developed carriage equipped with a remote control lock and self line extraction system manufactured by Oikawa motors Co., Ltd. was analyzed. The study investigated the reduction of the work load of the choker setter in the haul line-pulling out process of a cable logging system by a mobile tower yarder. The main objective was to compare the walking time, pulling out time, and the tension force using the three types of cable setting method, a running skyline with a simple carriage, a fixed skyline with a simple carriage and a fixed skyline with a newly developed carriage. The measuring of haul line pulling out was conducted on different slope gradients at different distances from the tower spar by four choker setters. The study showed that choker setters could reduce the force exerted by about 33%, and a decrease in the heart beat rate of 12%, when using the fixed skyline with the newly developed carriage as opposed to the running skyline with the simple carriage. The fixed skyline with the newly developed carriage resulted in more pulling speed than the running skyline with the simple carriage on the slope gradient of over 2° and the fixed skyline with simple carriage on the slope gradient of over 7°. With the newly developed carriage the pulling tension, time and heart rate are lower, when the haul line is pulled out. Thus it can be concluded that the new carriage is more productive than the simple carriage in the line pulling out process.     

Using a Small-Log Mobile Sawmill System to Contain Fuel Reduction Treatment Cost on Small Parcels

The Authors tested a mobile small-log sawmill system that could produce cants and boards of variable size, according to the needs and specifications of each property owner. The unit was deployed as part of a comprehensive mechanical fuel reduction operation, aimed at thinning small properties around homesteads. Working on conifer small logs, the mill proved very efficient, with a processing productivity between 0.3 and 2.8 m³ of lumber per working hour and a recovery rate of 50% for boards, and 67% for cants. The mill could be set up and dismantled in a few hours and was easy to move around. However, the exceedingly small amount of logs available at each site entailed a low utilization of the mill (about 25% of the time) and a consequently high processing cost. Under the conditions of the study, milling cost can be contained below 150 US dollars per m³ of lumber only if the single site offers at least 50 m³ of logs, already sorted during harvesting. Hence the suggestion of pooling the wood obtained from small parcel fuel reduction treatments in satellite yards and milling it only when a large enough amount has been accumulated. In turn, satellite yards could be organized into an integrated network complementary—rather than alternative—to stationary mills.