Transcrytalline structures and crystallization kinetics of Polyarylate/Nylon6 Islands-in-a-Sea conjugate fibers for high performance thermoplastic composite applications

We report the isothermal and non-isothermal crystallization kinetics and associated transcrystalline morphological features of polyarylate(PAR)/nylon6 islands-in-a-sea fibers, where 74 PAR islands serve as reinforcing fibers and nylon6 sea component acts as a semicrystalline matrix in final thermoplastic composites. The temperature-dependent polarized optical microscopic images obtained during a cooling process exhibit that the melt-crystallization is dominated by the interfacial crystallization of nylon6 on the surface of PAR fibers, leading to developing a transcrystalline structure. From the isothermal and non-isothermal melt-crystallization analyses of the islands-in-a sea fiber by using differential scanning calorimetry and the Avrami equation, the overall crystallization rates of the nylon6 sea component in the islands-in-a-sea fiber are found to be highly accelerated by the heterogeneous nucleating effect of the PAR island fibers. In addition, it is revealed that the isothermal and non-isothermal melt-crystallization kinetics of the nylon6 in the islands-in-a-sea fibers consists of two different mechanisms of the primary crystallization owing to the interfacial crystallization and the secondary crystallization due to the bulk crystallization.     

Miscibility,Crystallization Behaviors and Toughening Mechanism of Poly(butylene terephthalate)/Thermoplastic Polyurethane Blends

Blends of poly(butylene terephthalate) (PBT)/thermoplastic polyurethane (TPU) were prepared by melt compounding. The miscibility, crystallization behaviors and toughening mechanism of the PBT/TPU blends were studied. Dynamic mechanical analysis results demonstrated that PBT was immiscible with TPU. Differential scanning calorimetry and wide angle X-ray diffraction results showed that the crystallinity of PBT decreased with increasing TPU content. Furthermore, blending with TPU did not modify the crystal structure of PBT. The small angle X-ray scattering results indicated that the crystal layer thickness decreased and the amorphous layer thickness increased with increasing TPU content, indicating that TPU mainly resided in the interlamellar region of PBT spherulites in the blends. An obvious improvement in toughness of PBT was achieved with addition of TPU. Neat PBT had elongation at break and impact strength of about 15 % and 2.9 kJ/m², respectively. However, the elongation at break and impact strength of the 70/30 PBT/TPU blend reached 410 % and 62.9 kJ/m², respectively. The morphology of the PBT/TPU blends after tensile and impact tests was investigated, and the corresponding toughening mechanism is discussed. It was found that the PBT showed obvious shear yielding in the blend during the tensile and impact tests, which induced dissipation of energy and, therefore, led to the improvement in toughness of the PBT/TPU blends.     

Fine structure and physical properties of poly(buthylene terephthalate) sheets prepared by roller drawing method

Poly(butylene terephthalate) sheets were prepared by roller-drawing method with various draw ratio. The drawing temperature is 100 °C and draw ratios were varied 2, 2.5, 3, 3.5 and 4. The effect of draw ratio on the crystal structure, the molecular orientation, dynamic viscoelastic properties, sonic modulus and tensile properties of the roller-drawn PBT sheets were investigated. In WAXD results, with increasing of the draw ratio, (010) and (100) planes of preferred orientation have the strongest intensity on the equator. In the meridional scans, it was confirmed that α and β crystal co-existed in the roller drawn PBT sheets with various draw ratio. Uniaxially roller-drawn PBT sheets clearly increased orientation along the stretched direction at high draw ratio. And the four-methylene groups of PBT orient along the surface of the sheet. The mechanical properties of PBT sheets were improved by orientation-induced crystallization during roller drawing process at 100 °C.     

Effects of Chemical Functionalization of MWCNTs on the Structural and Physical Properties of Elastomeric Copolyetherester-based Composite Fibers

Elastomeric copolyetherester (CPEE)-based composite fibers incorporating various neat and functionalized multiwalled carbon nanotubes (MWCNTs) were prepared through a conventional wet-spinning and coagulation process. The influence of functionalized MWCNTs on the morphological features, and the thermal, mechanical properties and electrical conductivity of CPEE/MWCNT (80/20, w/w) composite fibers were investigated. FE-SEM images show that a composite fiber containing poly(ethylene glycol)-functionalized MWCNTs (MWCNT-PEG) has a relatively smooth surface owing to the good dispersion of MWCNT-PEGs within the fiber, whereas composite fibers including pristine MWCNTs (p-MWCNT), acid-functionalized MWCNTs (a-MWCNT), and ethylene glycol-modified MWCNTs (MWCNT-EG) have quite a rough surface morphology owing to the presence of MWCNT aggregates. As a result, the CPEE/MWCNT-PEG composite fiber exhibits noticeably increased thermal and tensile mechanical properties as well as a faster crystallization behavior, which stems from an enhanced interfacial interaction between the CPEE matrix and MWCNT-PEGs.     

Matrix-fibril morphology development of polypropylene/poly(butylenes terephthalate) blend fibers at different zones of melt spinning process and its relation to mechanical properties

Different shapes of dispersed phase such as sphere, laminar and fibrillar can form in the matrix phase of polymer blends. Production of blend fibers in melt spinning process can result more effective in fibrillar phase morphology formation than in other processes. In this research, the matrix-fibril morphology development during the melt spinning of polypropylene/poly(butylenes terephthalate) was studied. The shapes of blend dispersed phase collected from different zones of the melt spinning line were evaluated by scanning electron micrographs (SEM) and rheological mechanical spectra (RMS). The results showed that fibrillar shape could not be created in the PP/PBT blend fiber samples exited from the spinneret orifice (gravity spun fibers) at low contents (5 percent) of the PBT dispersed phase. However, a complete fibrillar structure was formed in all the as-spun PP/PBT blend fiber samples (melt drawn). The rheological evaluations confirmed a network structure resulting from fibril formation for the samples with high contents (20–40 %) of the PBT dispersed phase and the formation of spherical shape with low contents (5–10 %) of the PBT dispersed phase in matrix of the blend fibers. It was observed that the flow fields of processing zones and blend ratio, in producing the blend fibers, have intensive effects on morphological variations; besides there was a strong relation between the mechanical and morphological properties.     

Effects of heat treatment on the properties of bamboo fiber/polypropylene composites

In this paper, the effects of heat treated parameters on the properties of bamboo fiber (BF) / polypropylene (PP) composites were investigated. The crystallization properties of BF/PP composites after heat treatment were characterized by differential scanning calorimetry (DSC), and the mechanical properties were measured. The results showed that the crystallinities of the heat treated composite were enhanced compared with that of the untreated. When the heat treated time was 30 mins, the crystallinities became almost unchanged. However, the crystallinity decreased after 12 h heat treatment. In addition, when the heat treated temperature was above 90 °C, the higher the temperature was, the higher the crystallinities became. Moreover, the tensile strengths of BF/PP composites increased and then decreased with increasing heat treated time, while the impact strengths had a decreasing trend. In the meanwhile, the tensile strengths increased but the impact strengths decreased as the heat temperature increased.     

Blends of polylactide/thermoplactic elastomer: Miscibility, physical aging and crystallization behaviors

The PLA/PAE blends with four different weight ratios were prepared by melt mixing. PLA and PAE in PLA/PAE blends were almost immiscible while the weak interaction between PLA and PAE existed. The sub-micrometer PAE domains were dispersed in PLA matrix uniformly. The physical aging of PLA could be inhibited by introducing PAE. For PLA/PAE, the structure formed by physical aging at room temperature induced the accelerated crystallization of PLA during heating. However, for neat PLA, the structure formed by physical aging had a negligible effect on the crystallization of PLA during heating. The isothermal crystallization kinetics of neat PLA and PLA/PAE were analyzed by Avrami theory. The values of Avrami exponent were within the range 2.1–3.0. The crystallization rate of PLA was enhanced significantly by addition of PAE.     

Incorporating shape memory properties in poly(ethylene terephthalate) film by isothermal crystallization

In this paper the peculiar shape memory property of semicrystalline PET films is studied. The shape memory samples were prepared through isothermal crystallization of glassy PET films at different temperatures between 120 and 230 °C for 15 and 4 minutes. It was assumed that the incorporated shape memory constitution is due to crystalline and amorphous parts and also third phase i.e. a rigid amorphous fraction (RAF) which rose by increasing the degree of crystallinity. The microstructure of samples was probed by DSC and WAXD analysis, and concluded that isothermal crystallization at temperature which spinodal decomposition mechanism is dominant, brings the formation of secondary crystal lamellas in amorphous regions between pre-existing lamellar stacks, incorporating shape recovery in the samples. As the crystallization proceeds with time or at higher temperatures, the fraction of RAF increases leading to suppression of shape memory effect.     

Study on the creep and recovery behaviors of UHMWPE/CNTs composite fiber

The creep and recovery behaviors of UHMWPE and UHMWPE/CNTs composite fibers at different temperature were studied using Dynamic Mechanical Analysis (DMA). It was found that the creep strain of the UHMWPE and the UHMWPE/CNTs fibers increased with temperature rising. And creep strain of the composite fibers was always lower than that of the neat UHMWPE fiber. Burger’s model and Weibull distribution are employed to simulate the creep and recovery behaviors of the two fibers. The results show elasticity, stiffness and the recovery property of the composite fiber were improved by adding multi walled carton nanotubes.     

Reliability improvement of hemp based bio-composite by surface modification

The influence of the surface treatments on the performance of the hemp/PP (polypropylene) composite was investigated. The composites were prepared from the fiber modified by the alkalis and the oil under various conditions. The mechanical properties of the composites were measured using the tensile test, and the service time of the composite was assessed under accelerated condition by the stepped isothermal method. The alkaline treatment removed the lignin successfully and resulted in better fibrillation. The oil treatment improved the mechanical properties of the composites and extended the service life time of the composites.     

Thermotropic liquid crystal polymer reinforced poly(butylene terephthalate) composites to improve heat distortion temperature and mechanical properties

Thermotropic liquid crystal polymer (TLCP)-reinforced poly(butylene terephthalate) (PBT) composites were prepared by melt processing. The improvement in the mechanical properties and the processability of the PBT/TLCP composites was attributed to the reinforcing effect by TLCP phase and its well distribution in the PBT matrix. X-ray diffraction results demonstrated that a slow cooling process leads to the thicker lamellar structures and the formation of more regular crystallites in the composites. The incorporation of TLCP improves not only the tensile strength and flexural modulus but also the heat distortion temperature (HDT) of the PBT/TLCP composites. The HDT values of the composites were dependent on TLCP content. The improvement in the HDT values of the PBT/TLCP composites may be explained in terms with the increased flexural modulus, the development of more regular crystalline structures, and the enhancement of the ability of the composites to sustain the storage modulus by TLCP phase. In addition, the simple additivity rule makes it possible to predict the HDT values of the PBT/TLCP composites.     

Poly(vinylidene fluoride)/poly(ethylene-co-vinyl acetate) (20/80) blend. II. Crystalline structure and morphology

We investigated the effect of ethylene and vinyl acetate (20/80 mole ratio) copolymer (EVAc80) content in poly(vinylidene fluoride) (PVDF/EVAc80) blends and also varying isothermal crystallization temperatures on the crystalline structure and morphology, and surface topography using different spectroscopic and microscopic techniques. As crystallization temperature increases for the same blend composition, the lamellar splay type spherulite is changed to the concentric ring-banded spherulite, and then to the spiral-ringed spherulite with further increasing temperature. With increasing EVAc80 content in the PVDF/EVAc80 blends, the temperature range, where spiral-ringed spherulites and lamellar splay typeγ-spherulites are present predominantly, becomes much broader. Furthermore, the non-textured spherulite was observed more at highest crystallization temperature with increasing EVAc80 content. The band spacing between bright and dark zone and periodicity between ridge and valley increase with increasing amorphous EVAc80 content.     

A comparison of flax shive and extracted flax shive reinforced PP composites

In this study, flax shive (FS) and extracted flax shive (EFS) were fully characterized. The results showed that EFS presented lower noncellulose content, smaller porous tunnels and better thermal stability than FS. The 5 % weight loss temperature of EFS was over 200 °C, which can meet the requirements of the processing conditions for the natural fiber reinforced polymer composites. Consequently, the flax shive and extracted flax shive reinforced PP composites were prepared and characterized. It was found that the thermal stability of EFS/PP composites was better than that of FS/PP composites, and both FS and EFS behaved as nucleation agents, which could accelerate the crystallization process of PP in the composites. Mechanical test showed that EFS could be used as a reinforcing material for PP composite when compatibilizer was applied. The flexural strength and modulus of the composites containing 30 % EFS were about 8 % and 100 % higher than that of pure polypropylene, respectively.     

Mechanical,thermal and interfacial properties of green composites from basalt and hybrid woven fabrics

Composites based on pure Basalt and Basalt/Jute fabrics were fabricated. The mechanical properties of the composites such as flexural modulus, tensile modulus and impact strength were measured depending upon weave, fiber contents and resin. Dynamic mechanical analysis of all composites were done. From the results it is found that pure basalt fiber combination maintains higher values in all mechanical tests. Thermo-gravimetric (TG/DTG) composites showed that thermal degradation temperatures of composites shifted to higher temperature regions compared to pure jute fabrics. Addition of basalt fiber improved the thermal stability of the composite considerably. Scanning electron microscopic images of tensile fractured composite samples illustrated that better fiber-matrix interfacial interaction occurred in hybrid composites. The thermal conductivity of composites are also investigated and thermal model is used to check their correlation.     

响应面法优化生产高不饱和脂肪酸大豆油脂

根据Box-Behnken中心组合试验设计原理,在单因素试验的基础上,采用响应面分析法,建立了生产高不饱和脂肪酸大豆油脂的二次多项数学模型,并以产出大豆油脂的碘值为响应值做响应面和等高线,考察了结晶时间、结晶温度、回调时间和回调温度对不饱和脂肪酸含量的影响。通过自制的油脂结晶器,制得富含高不饱和脂肪酸的大豆油脂。得出最佳工艺参数为:降温速度5℃/h,结晶温度-15℃,结晶时间24h,搅拌速度20rpm。利用温度回调至-5℃的方法,使所得油脂产品高不饱和脂肪酸含量达到86.41%。     

Characterization of PET/PP blend fiber and it’s application to wig

As PET (Polyester) fiber has better heat resistance than PVC fiber or modacryl fiber, it has been used as wig fiber for human hair alternatives. However, PET is heavier and has higher specific gravity than human hair, and therefore the authors attempted to make lighter wig fiber by blending PP (polypropylene) into PET by mixing the PET/PP blend with a compatibilizer, a ethylene-acrylic ester-GMA(EAG) component grafted material, to overcome poor compatibilities of PET and PP. The thermal properties of the PET/PP blend mixed with EAG were measured using DSC, and the results showed that EAG affected melting point and crystallization temperature of the blend polymer. As blend ratio of PP increased, specific gravity of blend fiber reduced and thermal shrinkage rate increased. Blend ratio of PP was greater for shorter lengths of initial curl, although curl loosening increased as time elapsed.     

Preparation,Characterization and Properties of High-salt-tolerance Sodium Alginate/Krill Protein Composite Fibers

Sodium alginate (SA) and krill protein (AKP) were blended to obtain composite solution, and functional SA/AKP composite fibers were prepared via wet spinning. To further improve the salt tolerance, SA/AKP composite fibers were modified with copper sulfate aqueous solution as secondary coagulation bath because of the strong adsorption to copper ions. The CSA/AKP composite fibers with high salt tolerance have been successfully prepared. The intermolecular interaction of SA/AKP composite system and the two-order structure of protein in the composite system were characterized by Fourier transform infrared spectroscopy (FT-IR). Besides, the crystallinity, morphology, mechanical properties, salt tolerance and water resistance and thermal stability of SA/AKP composites were investigated respectively. The results showed that the adsorption rate and the adsorption capacity of the composite solution to copper ion were significantly higher than those to calcium ion. Under the effect of secondary solidification by copper sulfate, the β-sheet chain of the composite fibers increased from 41.48 % to 49.21 %, the intramolecular hydrogen bond increased from 38.18 % to 44.26 %, the intermolecular hydrogen bond decreased from 59.84 % to 54.70 % and free hydroxyl slightly decreased. The water resistance of the modified composite fibers was improved by about 22 %; when the swelling time was 25 min, the salt resistance increased by about 150 %; the number of grooves on the surface of the composite fibers obviously increased, and the grooves on the surface of CSA/AKP composite fibers and the fiber section structure were much denser; Meanwhile, copper sulfate had some influence on the crystallization, thermal stability and mechanical properties of the composite fibers.     

Effects of carbon nanotubes on morphological structure, thermal and flammability properties of electrospun composite fibers consisting of lauric acid and polyamide 6 as thermal energy storage materials

The ultrafine composite fibers consisting of lauric acid (LA) and polyamide 6 (PA6) as form-stable phase change materials (PCMs), were prepared successfully by electrospinning. The effect of carbon nanotubes (CNTs) on the structural morphology, phase change behaviors, thermal stability, flammability and thermal conductivity properties of electrospun LA/PA6 composite fibers was investigated by field-emission scanning electron microscopy (FE-SEM), differential scanning calorimetry (DSC), thermogravimetric analyses (TGA), microscale combustion calorimeter (MCC) and melting/freezing times measurements, respectively. SEM observations indicated that the LA/PA6 and LA/PA6/CNTs composite fibers possessed flat and ribbon-shaped morphologies, but the neat PA6 fibers had cylindrical shape with smooth surface; and the average fiber diameters for LA/PA6 composite fibers decreased generally with the addition of CNTs. DSC measurements indicated that the heat enthalpies of the composite fibers were lower that that of neat LA powders, while the amounts of CNTs had no appreciable effect on the phase change temperatures and heat enthalpies of the composite fibers. TGA results showed that the addition of CNTs increased the onset thermal degradation temperature, maximum weight loss temperature and charred residue at 700 °C of the composite fibers, attributed to the improved thermal stability properties. It could be found from MCC tests that there were two-step combustion processes for composite fibers, and corresponded respectively to combustion of LA and polymer chains (PA6) in composite fibers. The addition of CNTs reduced the peak of heat release rate (PHRR) of electrospun composite fibers, contributing to the decreased flammability properties. The improved thermal conductivity performances of LA/PA6/CNTs composite fibers was also confirmed by comparing the melting/freezing times of LA/PA6 composite fibers with that of neat LA powders. The results from the SEM observation showed that the composite fibers had no appreciable variations in shape and diameter after heating/cooling processes.     

Influence of temperature on the bending properties and failure mechanism of 3D needle-punched carbon/epoxy composites

This paper presents the three-point bending properties of 3D needle-punched composites with two fiber architectures at room and elevated temperatures. The influences of temperature and fiber architectures on the load/deflection curves, bending strength and bending stiffness are analyzed. Macro-Fracture morphology and SEM micrographs are examined to understand the damage and failure mechanism. The results show that the bending properties of plain structure needle-punched composites are superior to those with non-woven structure. Meanwhile, the bending properties of composites decrease significantly with the increase of testing temperature. Moreover, the damage and failure patterns of composites vary with fiber architecture and testing temperatures. For the plain structure, 90 ° and 0 ° fiber bundles can bear the load together. At room temperature, the composite shows brittle fracture feature and exhibits local damage with matrix cracking, breakage and tearing of the fibers. While at a higher temperature, the composite shows less fracture and becomes more softened and plastic. It damages with matrix cracking, falling off and plastic deformation, fiber layer/web delaminating, and interface debonding.     

<Emphasis Type="Italic">In situ</Emphasis> Cross-linked Chitosan Composite Superfine Fiber via Electrospinning and Thermal Treatment for Supporting Palladium Catalyst

Uniform chitosan fibers (CS/PEO) with diameter of 398±76 nm were prepared by electrospinning with merely 5 wt.% of poly(ethylene oxide) (PEO) loading, and then annealed at elevated temperature without the use of additional crosslinker to improve the thermostability and solvent resistance. Swelling test shows that the CS/PEO composite fibers annealed at 200 oC were stable in 50 wt.% acetic acid aqueous solution. The mechanical strength test shows that the annealing temperature can affect the tensile strength of CS/PEO composite fiber mat. The cross-linked CS/PEO composite fibers provide a useful platform for the immobilization of palladium catalyst to catalyze the Mizoroki-Heck reactions of aromatic halides with olefins. Moreover, these CS/PEO composite fibers could be post modified with special ligands to chelate palladium species efficiently to further improve the catalytic activity and stability.