Effect of Ni-coated short carbon fibers on the mechanical and electrical properties of epoxy composites

Ni-coated short carbon fibers (Ni-SCFs) were prepared using an electrodeposition method. Short carbon fiber (SCF) reinforced epoxy composites were prepared by changing the fiber content (0.1–0.7 wt%). To investigate the effect of Ni-coated short carbon fibers on the mechanical and electrical properties of the composites, we prepared two kinds of reinforcements: the short carbon fibers treated by 400 °C (400 °C treated SCFs) and Ni-SCFs. Fracture characteristics of the composites revealed the Ni coatings and the epoxy matrix had a better interface, so that the results of tensile and bending strength were better in epoxy/Ni-SCFs composites than those in epoxy/400 °C treated SCFs composites. The 400 °C treated SCFs decreased the electrical resistivity of the epoxy composites, compared to the pure epoxy. However the epoxy/Ni-SCFs composites had lower electrical resistivity than epoxy/400 °C treated SCFs with the same fiber content.     

Compatibilizing effects of polypropylene-g-itaconic acid on the polypropylene composites

We prepared long carbon fiber (LCF)-reinforced thermoplastic composites using a compatibilizer of itaconic acid grafted polypropylene (PP-g-IA). We confirmed the structure of PP-g-IA and investigated the compatibilizing effects of PPg- IA on LCF/polypropylene composites. The tensile strength, tensile moduli, flexural strength, and flexural moduli of the composites increased with increasing PP-g-IA content in the thermoplastic composites. Using single pull-out analyzing system, we found PP-g-IA improved interfacial strength between the carbon fiber and PP matrix. The thermal properties of the composites were measured by thermogravimetric analysis (TGA). We could observe that LCF enhanced the mechanical properties and thermal decomposition temperature of the polypropylene (PP) composites, compared with neat PP. The fractured surfaces of PP/PP-g-IA/LCF composites showed that PP-g-IA was effective for improving the interfacial adhesion between LCF and PP matrix.     

Batch foaming of short carbon fiber reinforced polypropylene composites

In this paper, the short carbon fiber (SCF)/PP composite foams with fine open cell were prepared with batch foaming technique using supercritical CO₂. The effects of SCF contents, saturation pressure and depressurization rate on the cell morphology were studied. The experimental results indicate that the cell morphology of foamed composites was significantly influenced by the SCF contents and saturation pressure. It is found that the cell size increased and cell density decreased with the increment of SCF contents while the saturation pressure had the opposite effect. However, depressurization rate showed little impacts on the cell morphology due to the presence of SCF.     

Characterization of light weight epoxy composites from short Sansevieria Cylindrica fibers

Sansevieria (genus) cylindrica (species) belongs to Agavaceae family plant fiber first time used as a reinforcing agent in the epoxy system. Fibre extracted from leaves, fairly lesser density, porosity, higher strength to weight ratio (hereafter called SCF) and these fibers were alkali-treated and yet impregnated on the epoxy system using wet hand lay up technique in order to compare with untreated fiber on performance. DMA, TGA, DSC, FTIR, SEM, degradation temperature, flexural and tensile tests were performed for untreated and alkali-treated epoxy composites using different SCF volumes viz. 1 vol.%, 5 vol.%, 7 vol.% and 9 vol.%. Alkali treated fibre were found to have higher initial and final degradation temperatures and flexural and tensile strength. The removal of the amorphous hemi-cellulose on alkali treatment was played an instrumental in improving properties. A 3 °C increase in glass transition temperature and decomposition temperature were recorded respectively and over all treated SCF composites reinforced on the epoxy were shown significant results than untreated. Storage modulus and tan ?? were observed well at 9 vol.% treated SCF while flexural and tensile were increased by 35 and 13 % for SCF treated composites respectively.     

Tensile,Thermal, and Electrical Conductivity Properties of Carbon Fiber Reinforced Composites Using Itaconic Acid Based Dispersants

We prepared itaconic acid based dispersants (IBDs) by the copolymerization of itaconic acid with acrylic acid, acrylamide, or vinyl sulfonic acid, and compared the efficacy of the IBDs on carbon fiber (CF) dispersion in a water-based system, against that of sodium dodecyl sulphate (SDS) which is widely used as a dispersing agent. The procedure to fabricate nonwoven CF (NCF)/PP composites using IBDs includes the following steps: the synthesis of IBDs, the dispersion of CFs in water by the IBDs, the formation of a NCF, and hot pressing of NCF with polypropylene (PP) layer. We determined the tensile, thermal properties, and the electrical conductivity of non-woven CF/PP composites. It was found that using IBDs as a CF dispersing agent led to the CF/PP composites having better tensile, thermal, and electrical properties, as compared to when SDS was used as a dispersing agent.     

Improved compressive strength of poly(p-phenylene benzobisoxazole) copolymer fiber containing multi-functional comonomer

Multi-functional comonomer from pentaerythritol (PE) and terephthaloyl chloride (TPC) was synthesized and used for polymerization of poly(p-phenylene benzobisoxazole) (PBO) copolymer. PBO copolymer fibers were prepared from PBO copolymers using a dry-jet wet spinning. The tensile strength of PBO copolymer fibers was higher than that of PBO, and showed 42 % increase at 0.5 mol% loading of comonomer. The tensile modulus of PBO copolymer fiber at 0.5 mol% loading showed 192 % increase compared to PBO fiber. The compressive strength of PBO copolymer fiber had values between 0.46 GPa and 0.6 GPa with the comonomer content. 64-114 % increase in compressive strength of PBO copolymer fibers was observed compared to PBO fiber.     

Preparation and properties of alkaline functionalized carbon nanotubes reinforced polyurethane composites

Composites consisting of polyurethane (PU)/carbon nanotubes (CNTs) have been successfully prepared by solution mixing method. CNTs were modified through mechano-chemical reaction to increase the compatibility with PU via hydrogen bondings. SEM microphotographs proved that modified CNTs (M-CNTs) became shorter and FTIR spectra showed that hydroxyl groups had been introduced to the surface of M-CNTs. SEM images of PU/M-CNTs composites also proved that M-CNTs were effectively dispersed in PU matrix. Mechanical property tests showed that addition of M-CNTs could significantly improve the tensile properties of PU/M-CNTs composite (breaking strength enhancement ratio for composite with 5.0 wt% M-CNTs was 103.81 %). The thermal stability of composites with M-CNTs was also improved. The initial degradation temperature enhancement was 19.9 oC for the composite with 0.5 wt% M-CNTs. Electrical property tests showed that the electrical properties were improved by adding M-CNTs. The volume conductivities increased 3 and 5 orders of magnitude for the composites with 5.0 wt% and 10 wt% M-CNTs, respectively. The addition of M-CNTs had little effect on the elastic properties of the composites.     

Effect of fiber reinforcement on mechanical and thermal properties of poly(ɛ-caprolactone)/poly(lactic acid) blend composites

Optimized palm press fiber composites of poly(?-caprolactone)/poly(lactic acid) were produced and their mechanical and thermal properties were studied. The composites were melt blended using twin screw extruder and test specimens were produced by injection molding. The composites mechanical and thermal performances were tested using standard methods. The incorporation of dicumyl peroxide as compatibilizer significantly increased the tensile strength, flexural modulus and impact strength of the composites as compared to the uncompatibilized composites. Crystallization temperature of the composites initially increased after which it dropped as fiber load increased. The composites melting point and percentage crystallinity slightly decreased as fiber load increased.     

Effect of pineapple leaf fibre and kenaf fibre treatment on mechanical performance of phenolic hybrid composites

In this work, hybrid composites were fabricated by hand layup method to hybridize treated Pineapple leaf fibre (PALF) and kenaf fibre (KF) in order to achieve superior mechanical properties on untreated hybrid composites. Silane treated PALF/KF phenolic hybrid composites were prepared on various fibre fraction to investigate mechanical properties and compared with untreated PALF/KF phenolic hybrid composites. The effects of silane treatment on hybrid composites were investigated by fourier transform infrared spectroscopy (FTIR) and found very effective peaks. Effects of treated hybrid composites were morphologically investigated by using scanning electron microscopy images and analysed the tensile results. Treated PALF/KF phenolic hybrid composites enhanced the flexural strength, modulus, impact strength and energy absorption while tensile strength and modulus decreased. The overall performances of 70 % PALF 30 % Kenaf hybrid composites were improved after silane treatment. Silane treatment of fibres improved the mechanical performance of hybrid composites and it can be utilized to produce components for building structure, materials and automobile applications.     

环氧化天然橡胶包覆CaCO3填充LDPE的技术

选用环氧化程度摩尔分数为25%的环氧化天然橡胶胶乳(ENRL-25)包覆轻质CaCO3,研究了处理方法、ENRL-25用量和CaCO3填充量对CaCO3 /LDPE(低密度聚乙烯)复合材料结构与性能的影响,并与钛酸酯偶联剂NDZ-201处理CaCO3进行了对比。结果表明:ENRL-25和NDZ-201湿法包覆CaCO3效果较好,使CaCO3 /LDPE材料在拉伸强度保持较高的情况下,拉伸弹性模量、撕裂强度和扯断伸长率得到有效的提高;在采用最佳改性剂用量时,ENRL-25改性CaCO3/LDPE复合材料的撕裂强度和扯断伸长率较优,而NDZ-201改性CaCO3/LDPE复合材料的拉伸强度和拉伸弹性模量较优。SEM的分析结果表明,包覆CaCO3与LDPE的界面作用强度提高,材料的破坏不是始于CaCO3粒子脱粘,而是始于基质的变形破坏。      

Enhanced mechanical and thermal properties of carbon fiber composites with polyamide and thermoplastic polyurethane blends

In this article, we demonstrated the preparation of carbon-fiber-reinforced composites using a polyamide 6 (PA6)/thermoplastic polyurethane (TPU) blend, in which the addition of TPU resulted in superior mechanical performances and increased thermal stability. According to various characterization techniques, these results are attributed to an enhanced adhesion and a homogeneous dispersion of long-carbon-fibers (LCFs) with TPU sizing in blended polymer matrix. Above all, dynamic-mechanical thermal analysis (DMTA) measurements clearly show that the dynamic storage modulus (E') of the blend composites is increased by threefold with temperature ranges below and above the glass transition temperature. The presence of LCFs in TPU systems induces effective fiber orientation, exhibiting simultaneous improvements in the tensile strength, flexural strength, and thermal stability.     

Evaluating the Mechanical Behavior of Basalt Fibers/Epoxy Composites Containing Surface-modified CaCO<Subscript>3</Subscript> Nanoparticles

Polymer matrix composites (PMCs) owing to their outstanding properties such as high strength, low weight, high thermal stability and chemical resistance are broadly utilized in various industries. In the present work, the influence of silanized CaCO₃ (S-CaCO₃) with 3-aminopropyltrimethoxysilane (3-APTMS) coupling agent at different values (0, 1, 3 and 5 wt.% with respect to the matrix) on the mechanical behavior of basalt fibers (BF)/epoxy composites was examined. BF-reinforced composites were fabricated via hand lay-up technique. Experimental results from three-point bending and tensile tests showed that with the dispersion of 3 wt.% S-CaCO₃, flexural strength, flexural modulus, tensile strength and tensile modulus enhanced by 28 %, 35 %, 20 % and 30 %, respectively. Microscopic examinations revealed that the development of the mechanical properties of fibrous composites with the incorporation of modified CaCO₃ was related to enhancement in the load transfer between the nanocomposite matrix and BF as well as enhanced mechanical properties of the matrix part.     

Effects of heat treatment on the properties of bamboo fiber/polypropylene composites

In this paper, the effects of heat treated parameters on the properties of bamboo fiber (BF) / polypropylene (PP) composites were investigated. The crystallization properties of BF/PP composites after heat treatment were characterized by differential scanning calorimetry (DSC), and the mechanical properties were measured. The results showed that the crystallinities of the heat treated composite were enhanced compared with that of the untreated. When the heat treated time was 30 mins, the crystallinities became almost unchanged. However, the crystallinity decreased after 12 h heat treatment. In addition, when the heat treated temperature was above 90 °C, the higher the temperature was, the higher the crystallinities became. Moreover, the tensile strengths of BF/PP composites increased and then decreased with increasing heat treated time, while the impact strengths had a decreasing trend. In the meanwhile, the tensile strengths increased but the impact strengths decreased as the heat temperature increased.     

Effects of cross-linking on mechanical and physical properties of agricultural residues/recycled thermoplastics composites

Maleated graft polyolefins as cross-linking agents (CAs) are widely used to improve properties of wood thermoplastic composites made by melt extrusion process. In this study, novel CAs, free isocyanate group (NCO)-terminated urethane pre-polymers (UPs) were synthesized and used in manufacturing wheat straw (WS)/recycled polyethylene (PE) composites. The composites using polymeric diphenylmethane diisocyanate (pMDI) as a CA were also made in comparison. The relationship between composite properties and the level of CA and its content as well as the composite density and hot pressing time were investigated based on wood based board processes. The results show that the internal bonding (IB) strength, the IB after soaked in boiling water for 2 h (2hWIB), the modulus of rupture (MOR), the modulus of elasticity (MOE) and the 24 h thickness of swell after absorption of water (24hTS) of the composites are significantly improved with increased CA contents and composite densities. The optimal hot pressing time is 1.1 min/mm at 180°C. The cross-linking function is attributed to the reaction between free NCOs of CA molecules with hydroxyls of WS and the moisture in the raw materials, as well as the interaction between weak polar chain segments in the CA molecules to the non-polar PE. It is highly feasible to manufacture high quality composite using WS and recycled PE as raw materials when cross-linked with just 2.5% of UPs.     

Influence of wood species and particle size on mechanical and thermal properties of wood polypropylene composites

This study aims to investigate the effects of two types of wood flour; oil palm mesocarp flour (OMF) and rubberwood flour (RWF), and their particle sizes on mechanical, physical, and thermal properties of wood flour reinforced recycled polypropylene (rPP) composites. The composite materials were manufactured into panels by using a twin-screw extruder. The rPP composites based on RWF significantly showed higher flexural, tensile, and compressive properties (both strength and modulus) as well as hardness and thermal stability than those composites based on OMF for the same particle sizes. However, distribution of RWF in the rPP matrix was less homogeneous than that of the rPP/OMF composites. Furthermore, a decrease of the particle sizes of filler for the rPP/OMF or RWF composites increased the flexural, tensile, compressive, and hardness properties. Likewise, the thermal stability of both OMF and RWF composites were insignificantly affected by the particle sizes.     

Preparation of PHEMA/nHAP nanocomposites via <Emphasis Type="Italic">in situ</Emphasis> polymerization in supercritical carbon dioxide for biomedical applications

Poly(2-hydroxyethylmethacrylate) (PHEMA)/hydroxyapatite (HAP) nanocomposites were synthesized through a new route involving nano-sized HAP (nHAP) particles or modified nHAP mixed with monomer 2-hydroxyethylmethacrylate via in situ polymerization in supercritical carbon dioxide (scCO₂). Fourier-transform infrared spectroscopy showed phosphate peak increased with nHAP content in composite. X-ray diffraction patterns of PHEMA/nHAP revealed the presence of crystallized nHAP. Thermogravimetric analysis showed that the ultimate nHAP content in PHEMA/nHAP composites is consistent with its initial amount. Scanning electron microscopy revealed that nanocomposite particles are much smaller than PHEMA particles. PHEMA/nHAP composites with average diameter of approximately 600 nm were obtained in scCO₂ with 94 % yield. Mechanical properties of PHEMA/nHAP nanocomposites were better than those of PHEMA, and compressive modulus and strength of composites with 30 wt.% nHAP were 193 and 29 MPa, respectively. Nanocomposite adsorption toward bovine serum albumin was evaluated, and results indicated that analyte adsorption amount can reach up to 282 mg/g.     

Use of maleated castor oil as biomodifier in unsaturated polyester resin/fly ash composites

Maleated castor oil (MACO) was prepared and was used as biomodifier in unsaturated polyester resin (UPE)/fly ash composites. The prepared MACO was characterized for its molecular weight and viscosity. MACO was blended with UPE in three different ratios like 5, 10 and 15 wt%. Fly ash was incorporated in the blend matrix (10 wt%) and curing was done by free radical polymerization. MACO was polymerized and crosslinked with UPE in situ during the formation of the composites. The cured matrix therefore formed an interpenetrating polymer network and the enhancement in properties was significant. Incorporation of 5 wt% MACO was most effective compared to 10 and 15 wt%, when the impact strength increased by 52% without any loss in modulus. The glass transition temperature also shifted to a higher temperature indicating strong intercomponent bonding in this set of composites.     

Thermal and mechanical properties of flax-reinforced polycaprolactone composites

Thermomechanical and mechanical properties of polycaprolactone/flax composites were investigated. The composites were prepared by melt mixing with three different filler loadings. Except from heating (to eliminate the moisture) no other procedures were applied to the raw materials, neither compatibilizer agent was used. The tensile and impact properties were evaluated and dynamic mechanical analysis was performed. Additionally the materials have been characterized by means of DSC technique. The resulting material reveal enhanced mechanical properties due to reinforcement caused by fibers and by high interfacial adhesion.     

Mechanical and thermal properties of recycled poly(ethylene terephthalate) reinforced newspaper fiber composites

This study presents the mechanical and thermal properties of environment-friendly composites made from recycled newspaper fibers reinforced recycled poly(ethylene terephthalate) (rPET) resin with the addition of styrene-ethylene-butylene-styrene grafted maleic anhydride (SEBS-g-MA) as compatibilizer. The effect of SEBS-g-MA addition (i.e., 10 phr) by using a twin-screw extruder to the rPET resin, followed by different fiber content (5, 10 and 15 wt.%) on the tensile, flexural and impact properties of the composites were determined. Stiffness of composites increased significantly compared to those of rPET/SEBS-g-MA blend. Fiber addition resulted in moderate increases in both tensile and flexural strength of the composites. Scanning electron microscope (SEM) photomicrographs of the impact fracture surfaces demonstrate good adhesion at 5 and 10 % fiber content. Differential scanning calorimetry (DSC) showed that the presence of newspaper fibers enhanced the nonisothermal crystallization kinetics and crystallinity. Thermal stability of the composites was improved as indicated by thermogravimetric analysis (TGA).     

Si-Al hybrid effect of waterborne polyurethane hybrid sizing agent for carbon fiber/PA6 composites

The interface of fiber-reinforced composites has remained a vexing problem that limits the use of the excellent properties of carbon fiber (CF) in composite applications. In the present study, waterborne polyurethane (WPU) hybrid sizing agents were prepared to improve the performances of CFs and the interface strength of CF/PA6 composites. The structural and mechanical properties of the single-CF and CF/PA6 composites were systematic investigated. The results showed that the mechanical properties of the CF/PA6 composites were significantly improved by adding of WPU hybrid sizing agent. The tensile and flexural strengths of the WPU/SiO₂/Al₂O₃ hybrid sizing agent treated CF/PA6 composites were increased by 24.0 % and 25.7 % than those of no-sizing treated CF/PA6 composites, respectively.