Water solubility,thermal characteristics and biodegradability of extruded starch acetate foams

Starch based foams have been studied as replacements for non-degradable expanded polystyrene (EPS) as loose-fill packaging material because of starch’s total degradation and low cost. However, starch’s hydrophilicity, poor mechanical properties and dimensional stability limited their applications. Acetylated starch with a high degree of substitution (DS) is an alternative. Starch acetates with DS 1.11, 1.68, and 2.23 were extruded with either water or ethanol as solvents. The effects of DS and type of solvent on the starch acetate foam’s water absorption index (WAI), water solubility index (WSI), thermal behavior (glass transition temperature [T_g], melting temperature [T_m], and thermal decomposition temperature), and biodegradability were investigated. There was a significant interaction (P < 0.05) between solvent type and DS on WAI and WSI of the foams. As DS increased from 1.11 to 2.23, WAI and WSI increased when ethanol was used as solvent and decreased when water was used as solvent. The T_g values of starch decreased with acetylation and with increasing DS, but increased with extrusion. Acetylation and extrusion increased the thermal stability of the foams. The rate of biodegradation of the foams decreased with increasing DS. The foams, extruded with ethanol, had higher degradation rates than those with water.     

Characteristics of biodegradable Mater-Bi®-starch based foams as affected by ingredient formulations

Expanded polystyrene (EPS) foams are widely used to provide protection to merchandise during shipping and handling. The disposal of EPS foams, however, causes pollution to the environment. Starch based loose fill packaging foams are commercially available to replace the EPS foams. Starch foams dissolve readily in water, and do not possess satisfactory physical and mechanical properties. To improve the functional properties and water resistance of starch foams, regular (25% amylose) and waxy corn starches blended with Mater-Bi® ZF03U (MBI) were extruded into loose-fill packaging foams using a co-rotating twin screw extruder. MBI contents of 10, 25 and 40% and starch moisture contents of 19, 22 and 25% (d.b.) were used. Waxy starch produced foam with greater radial expansion and lower unit and bulk densities than regular starch. Higher levels of MBI reduced radial expansion and increased unit and bulk densities. Foam made with regular starch had a lower water solubility index than foam made with waxy starch. The addition of MBI improved the water solubility. Higher starch moisture contents increased foam water solubility indices. Foams made from both types of starch possessed acceptable mechanical properties. Regular starch produced more rigid foams than the waxy starch as indicated by the higher compressibility values based on both single-piece and bulk samples. Moisture content affected the compressibilities. Higher moisture contents produced more rigid foams. The spring indices of bulk samples were excellent (>95%) for all MBI contents.     

Effects of soy fiber,salt, sugar and screw speed on physical properties and microstructure of corn meal extrudate

The physical properties and microstructure of corn meal extruded with soy fiber, salt, and sugar were studied using an intermeshing and co-rotating twin-screw extruder. The effects of fiber, sugar and screw speed on water absorption index (WAI) and water solubility index (WSI) correlated well with bulk density and specific volume of extrudates. Increasing screw speed decreased WAI but increased WSI. Increasing fiber content from 0–20% lowered the WAI, but increased the WSI. The trends were reversed with further increases in fiber content. An increase in the sugar content reduced WSI. Scanning electron microscopy revealed that increasing fiber, sugar contents, and screw speed resulted in less expanded extrudates with smaller air cell size and thicker cell walls. The breaking strength increased with increasing sugar and fiber contents and was negatively correlated with the radial expansion of extrudates. Salt (0–2%) had no significant effects on the WAI, WSI, and microstructure of extrudates.     

Biodegradable foam tray from cassava starch blended with natural fiber and chitosan

This work developed biodegradable foam trays from cassava starch blended with the natural polymers of fiber and chitosan. The kraft fiber at 0, 10, 20, 30 and 40% (w/w of starch) was mixed with cassava starch solution. Chitosan solution at 0, 2, 4 and 6% (w/v) was added into starch/fiber batter with 1:1. Hot mold baking was used to develop the cassava starch-based foam by using an oven machine with controlled temperature at 250 °C for 5 min. Results showed that foam produced from cassava starch with 30% kraft fiber and 4% chitosan had properties similar to polystyrene foam. Color as L^*, a^* and b^* value of starch foam tray was slightly increased. Density, tensile strength and elongation of the starch-based foam were 0.14 g/cm³, 944.40 kPa and 2.43%, respectively, but water absorption index (WAI) and water solubility index (WSI) were greater than the polystyrene foam.     

Effect of zein extrusion and starch type on the rheological behavior of gluten-free dough

Previous research has shown that zein, above its glass transition temperature, may adopt molecular structures that are able to form doughs with viscoelastic properties comparable to those of wheat gluten. It is hypothesized that extrusion can promote molecular changes in zein and favor interactions with starch that enhance dough viscoelasticity. Thus, the effects of extruding zein at 90–160 °C on the rheological properties of doughs prepared with potato, rice, and maize starches were determined.Formulations were optimized to provide similar mixing profiles to that of a standard wheat dough. For all zein samples, creep-recovery tests demonstrated that doughs prepared with maize and potato starches were less elastic when compared to doughs prepared with rice starch. Zein doughs produced using rice starch were comparable to wheat-dough. Extensional tests showed that zein extruded at 160 °C provided a larger increase in strain-hardening behavior, which is important for bread production. These samples also exhibited larger extensional stresses. Gel electrophoresis of zein extruded at 160 °C revealed an increase in protein aggregates and the presence of smaller peptides when compared to samples subjected at lower extrusion temperatures.Scanning electron micrographs of doughs containing zein showed starch granules embedded within an amorphous material and fibrous structures, which is attributed to elongated zein.     

Particle size heterogeneity in milled barley and sorghum grains: Effects on physico-chemical properties and starch digestibility

The average particle size of ground grains is known to influence properties related to processing (e.g. water absorption and solubility) and nutritional value (e.g. starch digestion rate) of human foods and animal feeds. The purpose of this study was to identify the contributions made by individual size fractions of hammer-milled barley and sorghum grains to average bulk compositional, hydration, rheological, and enzyme susceptibility properties. Barley and sorghum grains were each hammer-milled through a 4 mm screen and subsequently fractionated on a set of eight sieves ranging from 0.125 mm to 2.8 mm. Individual fractions were characterised for (1) starch, aNDF, and water content, (2) water absorption index (WAI) and water solubility index (WSI), (3) viscosity profile during cooking and cooling in excess water, and (4) in vitro starch digestibility. Weighted average values based on fraction yields and property values for WAI, WSI, and starch digestibility were not significantly different from values obtained for non-fractionated ground grains of both barley and sorghum. Glucose yields from starch digestion varied about ten-fold between the smallest and largest particle fractions, and WAI and WSI had value ranges of 1.9–2.8 g/g (sorghum), 2.1–4.0 g/g (barley) and 1.3–4.5% (sorghum), 0.7–10.3% (barley), respectively. Viscosity profiles for milled sorghum grain fractions were dominated by starch swelling which became increasingly restricted as particle sizes increased. Viscosity profiles for milled barley grain fractions did not exhibit typical starch-based behaviour and were most likely dominated by soluble fibres. Taken together, the results show that there is considerable potential for designing combinations of hydration, rheological and digestibility properties of ground grains through informed selection of appropriate grains and particle size distributions.     

Effects of selected extrusion parameters on physicochemical properties and in vitro starch digestibility and β-glucan extractability of whole grain oats

Whole grain oat flour was extruded under different moisture contents (15%, 18%, 21%), barrel temperatures (100 °C, 130 °C), and screw speeds (160 rpm, 300 rpm, 450 rpm), and selected physicochemical properties, in vitro starch digestibility, and β-glucan extractability of the extrudates were analyzed. An increase in screw speed resulted in an increase in radial expansion index, water absorption index, and water solubility index. Screw speed significantly affected slowly and rapidly digestible starch. Moderate screw speed (300 rpm) led to higher slowly digestible starch with an accompanying decrease in rapidly digestible starch. Low moisture conditions (15%) resulted in the highest resistant starch and water-extractable β-glucan. Under the conditions used in this study, extrusion did not result in changes in water-extractable β-glucan molecular weight. Thus, extrusion might be beneficial in improving functionality and consumer acceptability by affecting physicochemical properties, in vitro starch digestibility, and β-glucan extractability of oat extrudates.     

Optimization of Extrusion Process of Directly Expanded Snacks Based on Potato Starch in a Single Step for the Formation of Type IV Resistant Starch

Resistant starch type IV (RSIV) can be produced by chemical modifications (etherized or esterified) such as conversion, substitution, or cross-linking, which can prevent its digestion by blocking enzyme access and forming atypical linkages. In this research, the effects of barrel temperature (145.86–174.14 °C), the screw speed (42.93–57.07 Hz) and derivatization (esterification) in the formation of RSIV content of directly expanded snacks (second generation snacks) were studied. Potato starch was chemically modified by phosphorylation and succinylation, and expanded by using the extrusion cooking process. Snacks with phosphorylated starch showed expansion index from 2.57 to 3.23, bulk density from 306.19 to 479.00 kg/m³ and RSIV from 43.27 to 55.81%. Snacks with succinylated starch had expansion index from 3.52 to 3.82, bulk density from 99.85 to 134.51 kg/m³ and RSIV from 23.17 to 35.01%. The results found in this work showed that it is possible to manufacture extruded directly expanded snacks (second-generation snacks) such as a ready-to-eat (RTE) with good physicochemical properties and without substantial loss of extrusion functionality, which could bring a healthy benefit due to the presence of RSIV.     

Proximate composition and some functional properties of extrusion cooked soybean and sweet potato blends.

Mixtures of sweet potato flour and soy flour were made in a pilot mixer. They were moisturized with 18, 25, and 30% water and extruded in a single screw extruder at 80 rpm, using a die of 6mm. Extrusion temperature was maintained at 100 +/- 3 degrees C. Effects of adding soy flour into sweet potato flour, as well as variation in feed moisture on the composition and some functional properties of the extrudates were investigated. Increase in sweet potato content increased carbohydrate values. Protein increased with increase in soy flour. Feed moisture did not significantly (p < or = 0.05) affect extrudate composition. Increase in sweet potato content and feed moisture increased expansion ratio. Bulk density decreased with decrease in feed moisture, but increased with increase in soy flour. Starch content increased as sweet potato content increased. Degree of gelatinization increased with sweet potato content. Lower feed moisture enhanced gelatinization. Water absorption index (WAI) increased as sweet potato content increased. Feed moisture had a slight effect on WAI and water solubility index (WSI). Amylose increased with increase in sweet potato content. Increase in soy flour led to an increase in yellowness (b*) of extrudates.     

Estimated Glycemic Index and Dietary Fiber Content of Cookies Elaborated with Extruded Wheat Bran

The increasing demand for high-fiber products has favored the design of numerous bakery products rich in fiber such as bread, cookies, and cakes. The objective of this study was to evaluate the dietary fiber and estimated glycemic index of cookies containing extruded wheat bran. Wheat bran was subjected to extrusion process under three temperature profiles: TP1;(60, 75, 85 and 100 °C), TP2;(60, 80, 100 and 120 °C), and TP3;(60, 80, 110 and 140 °C) and three moisture contents: (15, 23, and 31 %). Cookies were elaborated using extruded wheat bran (30 %), separated into two fractions (coarse and fine). The dietary fiber content of cookies elaborated with extruded wheat bran was higher than the controls; C0 (100 % wheat flour) and C1 (30 % of no extruded bran coarse fraction) and C2 (30 % of no extruded bran fine fraction). The higher values of dietary fiber were observed on cookies from treatments 5 (TP1, 31 % moisture content and coarse fraction) and 11 (TP2, 31 % moisture content and coarse fraction). The estimated glycemic index of cookies ranged from 68.54 to 80.16. The dietary fiber content of cookies was increased and the lowest glycemic index corresponded to the cookies elaborated with extruded wheat bran. Cookie made with the treatment 11 had a better dietary fiber content and lower estimated glycemic index.     

Effect of extrusion cooking of sorghum flour on rheology,morphology and heating rate of sorghum–wheat composite dough

Addition of a gluten-free flour such as sorghum has negative impact on the quality of wheat dough for bread making. One of the methods which can be used to promote the quality of sorghum-wheat composite dough is to extrude the sorghum flour before incorporation. In this regard, to produce a dough with appropriate bakery properties sorghum flour was extruded at 110 °C and 160 °C die temperature with 10%, 14% and 18% feed moisture. The effect of extruded sorghum flour incorporation (10%) on rheological (farinography and stress relaxation behavior), morphological and temperature profile of sorghum-wheat composite dough were evaluated. Extrusion cooking altered the sorghum-wheat composite dough properties through partial gelatinization of starch granules. Addition of extruded sorghum flour increased the water absorption and dough development time but it decreased the dough stability. Native sorghum-wheat composite dough showed viscoelastic liquid-like behavior whereas addition of sorghum flour extrudate changed dough to a more viscoelastic solid-like structure. Maxwell model was more appropriate than Peleg model to describe the viscoelasticity of the sorghum-wheat composite dough. Extrusion cooking decreased composite dough elasticity and viscosity. Sorghum extrudate increased the heating rate of composite dough crumb during baking. Addition of extruded sorghum flour formed a non-uniform and less compact dough structure. As a result, dough containing extruded sorghum flour had a good potential for producing a high-yielding bread in a short time of baking.     

Evaluation of rice flour modified by extrusion cooking

Flour from long-grain, high-amylose, milled rice was extruded in a double screw extruder. Response surface methodology (RSM) using a face-centered cube design was used to evaluate the effects of operating variables, namely the screw speed (200–300 rpm), barrel temperature (100–160 °C), and feed moisture content (16–22%) on some functional, physical, pasting, and digestibility characteristics of the extrudates. Regression analyses showed that water absorption index (WAI) was significantly (P<0.05) affected by all linear, quadratic, and interaction terms. Viscosity values of extruded rice flours were far less than those of their corresponding unprocessed rice flour dispersed in the Micro Visco Amylo Graph (MVAG) indicating that the starches had been partially pregelatinized by extrusion process. Peak viscosity indicated a high positive correlation with hot paste viscosity (HPV) and cold paste viscosity (CPV) with r>0.700 (P<0.01). The effects of processing on the in vitro digestibility of starch fractions in rice extrudates was tested using controlled enzymatic hydrolysis with alpha-amylase and glucoamylase. The starch-digestion rate depended mainly on processing conditions. Rapidly digestible starch (RDS) was found to correlate negatively with slowly digestible starch (SDS) (r=−0.964, P<0.01) and with resistant starch (RS) (r=0.793, P<0.01), respectively. Whereas SDS correlated positively with RS (r=0.712, P<0.01).     

Sodium hydroxide and trimetaphosphate levels affect properties of starch extrudates

In addition to being consumed as food, starch is considered for replacement of petroleum-based plastics, but imparts negative effect like water absorption and solubilization in water. In this study, the effects of sodium hydroxide and sodium trimetaphosphate concentrations on the water absorption and solubility indices of starch cross-linked by sodium hydroxide and sodium were evaluated. Starch was granulated, and 0.3 kg granulated starch was mixed with 65 ml sodium hydroxide at three concentrations (0.2, 0.6, and 1.0 M), sodium trimetaphosphate at two levels (0.015 and 0.045 kg sodium trimetaphosphate corresponding to 5 and 15% of starch), and water to adjust moisture content to 40% (dry basis). The samples were extruded in a single-screw extruder at a barrel temperature of 130 °C and screw speed of 140 rpm. Phosphorus content and pasting viscosity of starch extrudates showed that starch was cross-linked with phosphorus that was incorporated into starch during extrusion. The extrusion and cross-linking of starch with 5% sodium trimetaphosphate reduced water absorption index, and increasing sodium trimetaphosphate percentage reduced water absorption index further at high levels of sodium hydroxide. On the other hand, the reduction in water solubility of starch extrudates required the extrusion of starch with more than 5% sodium trimetaphosphate, but increasing the sodium hydroxide level increased the water solubility index of extrudates.     

The effects of extrusion on the content and properties of dietary fibre components in various barley cultivars

Wholemeal flour from five Czech spring barley materials was processed in a single-screw extruder at 130 °C, addition of 20% water and a screw speed of 220 rpm. Two barleys (AF Cesar, AF Lucius) were hulless cultivars with a standard starch composition, while three barleys (KM 2624, KM 2460-1, KM 2460-2) were hulled waxy lines. The effect of extrusion on content of different dietary fibre fractions was determined. Also the changes of the molar mass of β-glucan were studied. Regardless of the barley genotype (standard starch or waxy), the extrusion had no significant effect on arabinoxylan content. A significantly higher beta-glucan and soluble dietary fibre content in barley cultivars with standard starch composition was observed after extrusion. The content of insoluble dietary fibre decreased significantly in all extruded flours. The molar mass of water-extractable beta-glucan increased independently of the barley variety after extrusion. But the increase in beta-glucan extractability due to extrusion was not observed.     

Physical Properties of Extruded Products from Three Mexican Common Beans (Phaseolus vulgaris L.) Cultivars

The physical properties of extruded products from three Mexican common bean cultivars were investigated. Common bean cultivars Flor de Mayo, Pinto Villa and Bayo Victoria from the same harvesting season (2006) were used in this work. Beans were milled and the flour was hydrated to 24, 26 and 28 g of water/100 g of dry weight. Two temperatures, 130 degrees C and 165 degrees C at the end of the extruder barrel without die, were experimented. Common bean flour extrudates were evaluated for water absorption index (WAI), water absorption capacity (WAC), oil absorption capacity (OAC), and emulsifying capacity (EC). Flor de Mayo extrudates showed the highest WAC and WAI values. Thus starch from Flor de Mayo beans showed minor restricted water availability. In all cases, the OAC of extruded products was lower than the crude bean flour. The EC for Bayo Victoria flour increased as a consequence of the extrusion process. The EC for Flor de Mayo was higher at lower temperature and lower moisture content than Pinto Villa and Bayo Victoria beans. EC behavior of Pinto Villa was similar to Bayo cultivar. These results indicate that it is possible to produce new extruded products with good physical properties from these common bean cultivars.     

Proximate composition and some functional properties of extrusion cooked soybean and sweet potato blends

Mixtures of sweet potato flour and soy flour were made in a pilot mixer. They were moisturized with 18, 25, and 30% water and extruded in a single screw extruder at 80 rpm, using a die of 6mm. Extrusion temperature was maintained at 100 ± 3^°C. Effects of adding soy flour into sweet potato flour, as well as variation in feed moisture on the composition and some functional properties of the extrudates were investigated. Increase in sweet potato content increased carbohydrate values. Protein increased with increase in soy flour. Feed moisture did not significantly ( p 0.05) affect extrudate composition. Increase in sweet potato content and feed moisture increased expansion ratio. Bulk density decreased with decrease in feed moisture, but increased with increase in soy flour. Starch content increased as sweet potato content increased. Degree of gelatinization increased with sweet potato content. Lower feed moisture enhanced gelatinization. Water absorption index (WAI) increased as sweet potato content increased. Feed moisture had a slight effect on WAI and water solubility index (WSI). Amylose increased with increase in sweet potato content. Increase in soy flour led to an increase in yellowness (b^*) of extrudates.     

Influence of Technological Modifications of the Protein Network from Pasta on in vitro Starch Degradation

The pasta protein network limits starch hydrolysis rate in vivo leading to low post-prandial glycemia. To better understand the mechanisms involved, various pasta products were processed to obtain protein network structures differing from that in reference pasta extruded at 40 °C and dried 17 h at 55 °C. After cooking, pasta strands were submitted to in vitro alpha -amylolysis. Compared to reference pasta, higher extrusion temperature (70 °C), high-temperature drying treatment (2 h at 90 °C) or autoclaving (115 °C for 15 or 40 min) had no marked effect on the rate of dextrin release from pasta particles. Protein enrichment at a 20%-level and flour fractionation-reconstruction with removal of insoluble fibre before pasta extrusion significantly (p<0·05) delayed (≥1 h) the rate of dextrin release (−14% at 8 h). Confocal laser scanning microscopy allowed the three-dimensional structure of the protein network from protein-enriched pasta to be observed, and suggested that increased starch encapsulation may explain the reduced accessibility of starch to alpha -amylases. A stronger cohesiveness between starch and protein, due to insoluble fibre removal, was probably responsible for the decrease of starch accessibility to alpha -amylase in fractionated-reconstructed flour pasta. Modified geometrical characteristics (e.gtortuosity) of the protein network were not correlated with starch degradation rates.     

Effect of extrusion cooking on chemical structure,morphology, crystallinity and thermal properties of sorghum flour extrudates

The effect of feed moisture content (10, 14 and 18%) and die temperature (110 and 160 °C) on functional properties, specific mechanical energy (SME), morphology, thermal properties, X-ray diffraction pattern (XRD), Fourier transform infrared spectroscopy (FTIR) and amylose-lipid complex formation of extruded sorghum flour was investigated. Results showed that the extrusion cooking significantly changed the functional properties of extruded sorghum flour. Increasing feed moisture increased the peak gelatinization temperature (T_p), the degree of gelatinization (%) and starch crystallinity (%) while it decreased the gelatinization temperature ranges (T_c - T₀), starch gelatinization enthalpy (ΔH_G) and amylose-lipid complex (%) formation. With increasing die temperature, the degree of gelatinization and amylose-lipid complex formation increased and the starch T_p, T_c-T₀, ΔH_G and crystallinity decreased. The FTIR spectra also showed that the extrusion cooking did not create new functional groups or eliminate them in sorghum protein, whereas the sorghum extrudate protein had random coil conformation.     

Some Nutritional Characteristics of Enzymatically Resistant Maltodextrin from Cassava (<Emphasis Type="Italic">Manihot esculenta</Emphasis> Crantz) Starch

Cassava (Manihot esculenta Crantz) native starch was treated with pyroconversion and enzymatic hydrolysis to produce a pyrodextrin and an enzyme-resistant maltodextrin. Some nutritional characteristics were quantified for both compounds. Pyroconversion was done using a 160:1 (p/v) starch:HCl ratio, 90 °C temperature and 3 h reaction time. The resulting pyrodextrin contained 46.21% indigestible starch and 78.86% dietary fiber. Thermostable α-amylase (0.01%) was used to hydrolyze the pyrodextrin at 95 °C for 5 min. The resulting resistant maltodextrin contained 24.45% dextrose equivalents, 56.06% indigestible starch and 86.62% dietary fiber. Compared to the cassava native starch, the pyrodextrin exhibited 56% solubility at room temperature and the resistant maltodextrin 100%. The glycemic index value for the resistant maltodextrin was 59% in healthy persons. Its high indigestible starch and dietary fiber contents, as well as its complete solubility, make the resistant maltodextrin a promising ingredient for raising dietary fiber content in a wide range of foods, especially in drinks, dairy products, creams and soups.     

温度对马铃薯α淀粉老化的影响

采用挤压膨化技术制作马铃薯α淀粉,并利用酶水解法及X-射线衍射法等研究了在同一贮藏时间内,不同贮藏温度对膨化马铃薯α淀粉老化变化的影响,探讨了影响机理。研究结果表明,贮藏温度从23℃±1℃降低到-18℃±1℃时,贮藏期为180d的样品α度也从87.8%明显降低到80.2%,样品的结晶度从8.4%上升为16.45%;说明样品α度的高低与贮藏温度的高低成正比,而样品的老化程度高低与贮藏温度的高低成反比。