Properties of oriented strand board made from Betung bamboo (Dendrocalamus asper (Schultes.f) Backer ex Heyne)

Bamboo has gained increasing attention as an alternative raw material for use in the manufacture of composite boards. Three-layer OSBs were made using Betung bamboo (Dendrocalamus asper (Schultes.f) Backer ex Heyne) strands to evaluate the effects of strand length and pre-treatment techniques on the physical, mechanical, and durability properties. Three different strand lengths, namely 50, 60, and 70?mm, were prepared. Prior to the manufacture into OSB, the strands were immersed in cold water for 24?h and in 6% acetic anhydrides solution for 48?h. The OSBs were fabricated using 5% MDI resin based on the strand dry weight. The results indicated that MOR and MOE values in perpendicular to the grain direction were much influenced by strand length. The dimensional stability of OSB was slightly improved by immersing the strands in acetic anhydride solution. Immersing strands in cold water and acetic anhydride solution improved the resistance of OSB against subterranean termite (Macrotermes gylvus) attack under the adopted experimental condition. All OSB parameters manufactured in this experiment were better than the minimum requirement of CSA 0437.0 (Grade O–2) standard.     

铜基防腐剂对竹材定向刨花板性能的影响

选用季铵铜(ACQ)、铜唑(CuAz)及环烷酸铜(CuN)3种铜基防腐剂,考察防腐剂添加对竹材定向刨花板物理力学性能的影响。研究表明,3种防腐剂处理材的物理力学性能,均满足LY/T 1580-2000《定向刨花板》中OSB/3规定;其中,CuAz及CuN各载药量处理材的性能均超过OSB/4的要求,并且综合力学性能优于ACQ处理材。添加2.21 kg/m3的CuAz制作的板材性能略低于对照试板外,其余防腐剂或载药量对板材性能无不利影响。     

A vapour phase preservative treatment of manufactured wood based board materials

Summary The preservative treatment of four different wood based board materials using an esterified borate applied in the vapour phase was investigated. Under optimum conditions complete impregnation via the board faces was achieved in all boards treated. Board moisture content and treatment time had a major influence on retention and depth of penetration of the borate vapour.     

Image analysis and bending properties of model OSB panels as a function of strand distribution,shape and size

The technique of image analysis has been used to assess the quality of model oriented strand board panels by investigating the relationships between shape and size of strands, the distribution of strands and bending properties. A batch of commercial strands was analysed by image analysis and the distribution of the shape and size of strands was quantified. The strands were categorised into five strand types as a function of size and aspect ratio. In general, strand shapes were observed to be mostly rectangular and there was also a wide variation in strand dimensions in commercial material. Bigger area strands had low aspect ratios and small strands had high aspect ratios. Half of the commercial strands were longer than 100 mm.Model OSB panels were manufactured in the laboratory by hot pressing strand mats formed from each of the five strand types. Strands were laid up by hand into the forming mat and following pressing the orientation and shape of strands was evaluated by image analysis and the panels were tested in a three point bending. Large area (type 3) strands with high aspect ratios produced model panels with optimum strand orientation and mechanical properties.Type 3 panels were also fabricated from strands dropped through a slotted forming device in order to simulate the delivery of strands to the forming line under factory conditions. As the height of strand delivery increased from 0 to 100 to 200 mm the disorientation of strands in the pressed panels progressively increased and as a result mechanical properties in bending were reduced.Image analysis is therefore a powerful tool for evaluating the distribution of commercial strand shapes and the relationship between strand geometry, strand orientation and the mechanical properties of oriented strand board.     

Effects of strand length and layer structure on some properties of strandboard made from bamboo

Strandboard panels were experimentally produced from moso bamboo (Phyllostachys pubescens) using various strand lengths and layer structures to evaluate the effects of manufacturing parameters on panel properties. The strandboard was fabricated in a laboratory using diphenylmethane diisocyanate (MDI) resin and laboratory-made strands of four lengths and four different structures. Strand alignment distributions and concentration parameter (k) values were greatly affected by strand length. A linear correlation was found between the value of k and the modulus of rupture (MOR), with correlation coefficients of 0.81 and 0.93 for unidirectional boards and three-layer boards, respectively. This correlation may be used to predict the strength properties of boards. Bending properties were significantly affected by both the strand length and the layer structure of the bamboo strandboard tested. Elasticity data from unidirectional boards and random boards can be used to predict the elastic properties of three-layer boards. The linear expansion (LE) of the random boards increased with decreasing strand length. The difficulty in mat forming and resin distribution for longer strands could cause deviation in modulus of elasticity (MOE) and LE, especially in strand lengths around 80 mm.     

Development of high-performance strand boards: multiscale modeling of anisotropic elasticity

The interrelationships between microstructural characteristics and anisotropic elastic properties of strand-based engineered wood products are highly relevant in order to produce custom-designed strand products with tailored properties. A model providing a link between these characteristics and the resulting elastic behavior of the strand products is a very valuable tool to study these relationships. Here, the development, the experimental validation, and several applications of a multiscale model for strand products are presented. In a first homogenization step, the elastic properties of homogeneous strand boards are estimated by means of continuum micromechanics from strand shape, strand orientation, elastic properties of the used raw material, and mean board density. In a second homogenization step, the effective stiffness of multi-layer strand boards is determined by means of lamination theory, where the vertical density profile and different layer assemblies are taken into account. On the whole, this model enables to predict the macroscopic mechanical performance of strand-based panels from microscopic mechanical and morphological characteristics and, thus, constitutes a valuable tool for product development and optimization.     

Manufacture of composite board using wood prunings and waste porcelain stone

The objective of this study was to develop a method for the effective use of both pruned wood and porcelain stone scrap. Thus, we manufactured a wood-porcelain stone composite board, which has excellent waterproof property and incombustibility properties. In addition, we examined the conditions needed to manufacture the wood-porcelain stone composite board as a construction material and evaluated the physical and mechanical properties of this board based on the Japanese Industrial Standard. The main results obtained were as follows: the wood-porcelain stone composite board made from pruned wood and porcelain stone scrap had excellent thickness swelling performance and the board had incombustibility properties that were better than commercial oriented strand board. In both single-layer and three-layer composite boards with weight ratios of porcelain stone particles of 40%, the internal bond strength exceeded the standard value of type 18 particleboard of JIS A 5908. However, the bending properties of the composite board were inferior to the type 18 particleboard standard. Therefore, it will be necessary to improve the bending properties of the board by changing the particle sizes of both the porcelain stone scrap and the pruned wood component. Part of this article was presented at the 57th Annual Meeting of the Japan Wood Research Society at Hiroshima, August 2007     

Development of high-performance strand boards: engineering design and experimental investigations

Strand-based engineered wood products such as oriented strand boards enjoy great popularity in structural engineering and are widely used for a variety of applications. To strengthen their competitiveness and to enlarge their range of utilization particularly in the load-bearing sector, the mechanical properties of these products need to be improved. This motivated the research efforts to use large-area, slender veneer strands for the production of strand boards with increased stiffness and strength. Target-oriented development of these products requires comprehending the effects of the relevant (micro-)characteristics, such as wood quality, strand geometry, and strand orientation and compaction during the production process, as well as layer assembly and density profile, on the mechanical properties of the finished strand boards. Comprehensive test series, in which these effects on tension, bending and shear properties of the boards have been studied individually, are presented in this paper. The obtained results provided insight into the microstructural load-carrying mechanisms and, thus, yielded valuable knowledge for product optimization and further improvement of custom-designed strand-based engineered wood products.     

Characterization of bagasse binderless particleboard manufactured in high-temperature range

This paper describes the features of binderless particleboard manufactured from sugarcane bagasse, under a high pressing temperature of 200–280 °C. Mechanical properties [i.e., modulus of rupture (MOR) and elasticity (MOE) in dry and wet conditions, internal bonding strength (IB)] and dimensional stability [i.e., thickness swelling (TS)] of the board were evaluated to investigate the effect of high pressing temperature. Recycled chip binderless particleboards were manufactured under the same conditions for comparison, and particleboards bonded with polymeric methylene diphenyl diisocyanate (PMDI) resin were manufactured as reference material. The target density was 0.8 g/cm³ for all of the boards. The results showed that the mechanical properties and dimensional stability of both types of binderless boards were improved by increasing the pressing temperature. Bagasse showed better performance than that of recycled chip as a raw material in all evaluations. Bagasse binderless particleboard manufactured at 260 °C had an MOE value of 3.5 GPa, which was equivalent to the PMDI particleboard, and a lower TS value of 3.7 % than that of PMDI particleboard. The MOR retention ratio under the dry and wet conditions was 87.0 %, while the ratio for the PMDI particleboard was only 54.6 %. The obtained results showed the possibility of manufacturing high-durability binderless particleboard, with good dimensional stability and water resistance, which previously were points of weakness for binderless boards. Manufacturing binderless boards under high temperature was effective even when using particles with poor contact area, and it was possible to express acceptable properties to allow the manufacture of particleboards. Further chemical analysis indicated a contribution of a saccharide in the bagasse to the improvement of the board properties.     

A new quantitative method for evaluation of adhesive penetration pattern in particulate wood-based composites: elemental counting method

The importance of adhesion in production of wood-based composites is well-known. Adhesive penetration and interphase morphology play an important role in bond strength and product performance. Many studies offered different methods for interphase characterization and analysis. Both qualitative and quantitative methods have been used to analyze the bondline. Most of the quantitative methods were developed for bonded assemblies of veneer or wood blocks. Adhesive penetration measurement in particulate wood-based composites is the main scope of this study. For this purpose, uniform oriented strand board with veneer strands was produced by the use of phenol formaldehyde resin with 2, 6, and 10 % strand moisture content (MC). The strands were formed into well-organized mats to achieve a uniform structure for the composite. Cross-section specimens were prepared from each board and observed by epifluorescence microscopy. Six positions for growth-ring angle in adhesive joints were denoted to evaluate penetration in different directions of the wood. Four parameters were also determined to quantify resin penetration patterns by counting the quantity of the main anatomical elements of wood, which were filled with resin. Finally, it was determined that this method could recognize the differences between adhesive penetration in boards produced with different level of strand MC. Resin penetration in strands with 6 and 10 % MC was the greatest. Growth-ring angle of the strands influenced penetration as it was increased when both strands meet each other in an oblique position, although this effect was significant only in maximum penetration depth in fibers.     

Densification,screw holding strength,and Brinell hardness of European beech and poplar oriented strand boards

In this study, selected mechanical properties of beech and poplar oriented strand board such as screw holding strength (SH) and Brinell hardness (BH) as well as the relationship of stress and strain under compression for both species under two temperatures (180°C and 220°C) were examined. Poly methylene diphenyl diisocyanate resinated laboratory-scale boards in different design and density of both species (650 and 720?kg/m³) were prepared. The results showed that density has a positive effect on SH and BH of panels. It was also observed that wood species (beech or poplar) and size of strands (normal or fine size) also effect on SH. Both species showed a specific behavior regarding the lapse of stress and strain during compression.     

毛竹无胶粘剂蒸爆板的制造和特性研究

研究了22、26、33 kg/cm2爆破压力,5 min蒸煮时间对毛竹无胶粘剂蒸爆板的制造和特性的影响,结果表明,无胶板的静曲强度、弹性模量和内结合强度与板材密度普遍呈紧密的线性正相关。爆破压力26 kg/m2、蒸煮时间5 min的蒸爆条件有利于产生高强度的弹性和内结合力。无胶板密度超过1.1 g/cm3时,24 h浸泡处理水分吸收率不超过30%,几乎所有压制成的无胶板的24 h浸泡处理厚度膨胀率不超过10%。     

红麻秆无胶碎料板的研究

制定了红麻秆(Hibiscus cannabinus)材料在无任何添加剂的条件下制作无胶碎料板的相关工艺,探讨了红麻杆无胶碎料板的密度与其物理力学性能(静曲强度、内结合强度、吸水厚度膨胀率)间的关系,根据国家标准GB/T4897.2-2003干燥状态下使用的普通刨花板要求评价了红麻杆无胶碎料板的性能,结果表明:当密度大于0.7g/cm3时,红麻秆无胶碎料板的性能即能够满足标准要求。并使用傅里叶红外光谱研究了其在热压过程中的官能团变化,进而初步分析红麻秆无胶碎料板的胶合机理。     

Effect of board density and layer structure on the mechanical properties of bamboo oriented strandboard

This study examined the effects of density and layer structure on the mechanical properties and dimensional stability of strandboard manufactured from moso bamboo (Phyllostachys pubescens). The strandboard was fabricated in a laboratory at five densities and three different structures including a randomly oriented homogenous board, a unidirectionally oriented homogenous board, and a three-layered board with a cross-oriented core layer (BOSB). Bamboo strand alignment distribution could be predicted using the von Mises distribution function. Bending properties increased with increasing density and were affected by layer structure. The modulus of rupture (MOR) of the threelayered board in the parallel direction increased remarkably compared with the random board MOR; in the perpendicular direction, it exhibited less strength reduction. Elastic properties of the three-layered board could be predicted using elastic constants of the unidirectional board. Internal bond strength (IB) was greatly affected by density, but the layer structure effect did not appear in IB. Linear expansion per unit moisture change ranged from 0.017 to 0.022 for random and three-layered boards; these values are comparable with or lower than values for commercial board.     

Effect of nanoclay on some applied properties of oriented strand board (OSB) made from underutilized low quality paulownia (Paulownia fortunei) wood

In this study, the effect of nanoclay on some applied properties of oriented strand board (OSB) made from underutilized low quality paulownia wood was investigated. Organo-modified montmorillonite (MMT) at four levels (0, 1, 3 and 5?%) was added to urea formaldehyde (UF) resin. Some chemical properties of paulownia wood (holocellulose, cellulose, lignin and ash contents, pH value and hot and cold water solubility), mechanical [modulus of rupture (MOR), modulus of elasticity (MOE), internal bond strength, screw and nail withdrawal strengths], physical (water absorption and thickness swelling) properties and formaldehyde emission of the strand boards were evaluated. Mechanical properties of all panels complied with the general-purpose OSB minimum property requirements of European Norm. With increasing 5?% nanoclay to UF resin, mechanical and physical properties of the resulting panels improved and formaldehyde emission decreased. However, none of the panels satisfied the thickness swelling and water absorption requirement. The results of X-ray diffraction and transmission electron microscope analysis confirmed the good dispersion of nanoclay in the resulting OSBs. Using paulownia as a fast-growing underutilized species not only can sustain the forests but also can supply raw material to countries facing shortage of wood.     

广宁县竹香骨下脚料制备竹碎料刨花板及其复合改性研究

采用竹香骨下脚料为原料,以脲醛树脂和三聚氰胺改性脲醛树脂胶粘剂制备竹碎料刨花板,并与木纤维复合改性,检测并分析了内结合强度、静曲强度、弹性模量和吸水性。结果表明,在热压温度为160℃时,竹碎料板和竹木复合碎料板的物理力学性能均满足国标规定在干燥状态下使用的普通用板要求。当木纤维与竹碎料复合后,复合板材的静曲强度和弹性模量有一定程度提高,但内结合强度降低。     

Manufacture and properties of high-performance oriented strand board composite using thin strands

Three-layered composite oriented strand boards were manufactured using very thin hinoki (Japanese cypress, Chamaecyparis obtusa Endl.) strands oriented in the faces and mixtures of sugi (Japanese cedar, Cryptomeria japonica D. Don.) and hinoki particles in the core. The boards were composed of two density levels, with 1:8:1, 0.5: 9 : 0.5, and 0: 10 : 0 face: core: face ratios. Polymeric and emulsion type isocyanate resins were used. The resin contents for the strands in the face and particles in the core were 10% and 5%, respectively. The steam-injection press was applied at 0.62MPa (160°C), and the steam-injection time was 2min. The mechanical and physical properties of the boards were evaluated based on the Japanese Industrial Standard. The parallel moduli of rupture and elasticity along the strand orientation direction and the wood screw retaining force increased with increasing face/core ratios. Incorporation of 10%–20% of thin strands in the face of the boards improved the parallel moduli of rupture and elasticity by 47%–124% and 30%–65%, respectively. In addition, the thickness swelling after water-soaking at 20°C for 24h, and the parallel linear expansion after boiling for 2h and water-soaking at 20°C for 1 h, of the three-layered composite boards were below 8% and 0.15%, respectively, despite a short steam-injection press time. The thickness swelling of the boards decreased with increasing face/core ratios. In contrast, the presence of face strands seems to have a minimal effect on the moduli of rupture and elasticity along the perpendicular direction of the three-layered composite boards. A similar trend was observed for the internal bond strength, hardness, and linear expansion along the perpendicular direction.This paper was presented at the 47th annual meeting of the Japan Wood Research Society, Kochi, April 1997     

制板因素对FRW阻燃中密度纤维板性能的影响

制板因素对阻燃中密度纤维板(MDF)各项性能的影响至关重要.根据前期试验,选取阻燃剂施加量和热压温度两个主要的制板影响因素,分别探讨了该因素对FRW阻燃中密度纤维板物理力学性能和阻燃性能的影响.研究结果表明:阻燃剂施加量对FRW阻燃中密度纤维板的物理力学性能影响较小,并且所有物理力学性能指标均达到并超过了中密度纤维板国家标准GB/T11718-1999的要求;而阻燃剂施加量对FRW阻燃中密度纤维板的阻燃性能影响较大,氧指数与阻燃剂施加量之间具有显著的相关性.热压温度除对FRW阻燃中密度纤维板的几个指标略有影响外,对其他的物理力学性能指标和氧指数几乎无影响.     

Effect of Ratio of Face to Core Particles on Mechanical and Physical Properties of Particleboard Manufactured from Ethiopian Highland Bamboo

The study was conducted to evaluate effect of ratio of face to core particles on mechanical and physical properties of oriented strand board produced from Ethiopian highland bamboo.Three-layered oriented particleboards were manufactured with 4 proportions of face to core particles at 750 kg/m~3 target density.Ten percent urea formaldehyde resin was used as a binder.Strength and dimensional stability performances of all boards were assessed based on ISO standards.The results showed that modulus of rupture...     

Improvement of dimensional stability and weatherability of composite board made from water-vapor-exploded wood elements by liquefied wood resin impregnation

High-density and high-resin-content boards were produced by phenolic resin impregnation into board materials prepared by the water-vapor-explosion process (WVE) to develop high-durability wood composite boards for exterior use. Wet-dry cyclic tests and accelerated weathering tests were conducted, and the fundamental properties were determined to examine the effect of resin impregnation on board qualities. Bending and internal bond strength of resin-impregnated boards (I-board) satisfied the criterion for 18-type particleboard described in JIS A 5908. Thickness swelling (TS) after 24-h water immersion was approximately 2%. Resin impregnation improved the dimensional stability of the boards. In wet—dry cyclic testing, TS of I-board was the same as that of plywood. The retention ratio of modulus of rupture of I-board was large; thus, I-board had high bond durability. Color change of I-board was less than that of ordinary particleboard after a 500-h accelerated weathering test. I-Board had lower surface roughness than boards produced by a spray application method (S-board) and higher water repellency, although the difference in resin contents of the face layer was small. Thus, it is suggested that the surface properties and weatherability of I-board were improved by impregnation of phenolic resin. High-density and resin-impregnated boards made from the WVE elements are expected to withstand actual exterior use. Part of this report was presented at the 54th Annual Meeting of the Japan Wood Research Society, Sapporo, August 2004