Water repellency and warmth retention finishes for polyester fabrics based on hybrid materials comprising zirconia,silica, and thiazole dyes prepared via sol-gel synthesis

A series of hybrid materials composed of zirconia, silica, and thiazole dyes were synthesized from zirconium npropoxide (ZNP) and tetraethoxysilane (TEOS) using heteroaryl 2-amino-thiazole azo dyes, and prepared via the sol-gel process. The heterocyclic 2-amino-thiazole azo dyes underwent a hydrolysis-condensation reaction with an appropriate proportion of ZNP under a catalyst, using a constant ratio of vinyltriethoxysilane (VTES) and TEOS. The structures of these hybrid materials composed of zirconia/silica/thiazole dyes were characterized using Fourier transform infrared (FT-IR) analysis. The surface morphologies of the polyethylene terephthalate (PET) fabrics were evaluated using scanning electron microscopy (SEM). The SEM images demonstrated the uniform dyeing of the PET fabrics, which confirmed the reaction of the hybrid materials with the PET fabrics. The water contact angle, washing fastness, color uniformity, and warmth retention of the PET fabrics dyed with the hybrid materials composed of the zirconia/silica/thiazole dyes were evaluated. The evaluation results indicated that these fabrics offered enhanced warmth retention properties and good water repellency.     

Functional processing of PET fabrics using boehmite/silica/thiazole dye hybrid materials

A series of hybrid materials composed of boehmite/silica/thiazole dyes and prepared via the sol-gel process is synthesized from aluminum isopropoxide (AIP) and tetraethoxysilane using heteroaryl 2-amino-thiazole azo dyes. Heterocyclic 2-amino-thiazole azo dyes undergo a hydrolysis-condensation reaction with an appropriate proportion of AIP under a catalyst, at a constant ratio of vinyltriethoxysilane (VTES) and tetraethoxysilane (TEOS). The structures of these hybrid materials composed of boehmite/silica/thiazole dyes are characterized using Fourier transform infrared (FT-IR) analysis. The surface morphology of polyethylene terephthalate (PET) fabrics is evaluated using scanning electron microscopy (SEM). SEM images show uniform dyeing of the PET fabrics that confirms the reaction of the hybrid materials with the PET fabrics. The water contact angle, washing fastness, color evenness, air permeability, and warmth retention of the PET fabrics dyed with hybrid materials composed of boehmite/silica/thiazole dyes are evaluated. The evaluation results indicate improved warmth retention property and good water repellency.     

Performance of PTT fabric treated with CNTs/SiO<Subscript>2</Subscript>/thiazole dye hybrid materials

A series of CNTs/SiO₂/thiazole dye hybrid materials prepared via the sol-gel process is synthesized from carbon nanotubes (CNTs) and tetraethoxysilane with heteroaryl 4-phenyl-2-amino-thiazole dyes. Heterocyclic 4-phenyl-2-aminothiazole dyes are processed with the hydrolysis-condensation reaction at a constant ratio of vinyltriethoxysilane and tetraethoxysilane condensed with modified CNTs in appropriate proportion under a catalyst. The structures of the CNTs/SiO₂/thiazole dye hybrid materials are characterized by Fourier transform infrared spectroscopy (FTIR). Polytrimethylene terephthalate (PTT) fabrics are used to evaluate the morphology structure by scanning electron microscopy (SEM). SEM images show that a uniform dyeing on the PTT fabrics to confirm the reaction of hybrid materials with PTT fabrics. The washing fastness, color evenness, water contact angle, air permeability, electric conductivity, and weatherability of PTT fabrics dyed with CNTs/SiO₂/thiazole dye hybrid materials are evaluated, with results indicating improved conductivity and water-repellent.     

Plasma-assisted surface modification of polyester fabric for developing halochromic properties

In the field of textiles, introducing pH-sensitive dyes onto fibrous materials is a promising approach for the development of flexible sensor. In this study, poly(ethylene terephthalate) (PET) textile surface with halochromic properties was fabricated by plasma-assisted sol-gel coating, followed by immobilization of two different azo pH-indicator dyes; namely Brilliant yellow and Congo red by conventional printing technique of fabrics. 3-aminopropyltriethoxysilane (APTES) was used as a coupling agent for attaching the pH-sensitive dyes through its terminal amines. The surface immobilization of APTES on PET fabric was conducted by the pad-dry-cure method. Moreover, the influence of oxygen plasma pre-treatment and the method of post-treatment either by oxygen plasma or by thermal treatment on the stability of sol-gel based matrix was investigated. The morphology and chemistry of 3-aminopropyltriethoxysilane coated PET surfaces were examined by using surface sensitive methods including electrokinetic and time-dependent contact angle measurements as well as X-ray photoelectron spectroscopy (XPS). In addition, fastness tests of the printed fabrics and color strength were carried out to assess the effectiveness of the fabric surface modification. Results indicate that sol-gel matrix exhibited a more stability by thermal post-treatment at 150 C for 5 min. Also, the results revealed that the printed fabrics with halochromic properties demonstrated sufficient stability against leaching by washing. The current work opens up a novel opportunity to develop flexible sensors based on fibrous materials, which have the potential to be employed in variable industrial applications.     

Dyeing of synthetic fabrics in water using azoic dyes based on boronic acid derivatives

Development of water-soluble dyes for the dyeing of different textile fabrics is essential for the textile industry due to ecological and economical reasons. In this study, a series of new azoic dyes were prepared by diazotization reaction between the phenyl boronic acid and different aniline derivatives, and their dyeing capacity in aqueous solution was evaluated. The synthesized boronic azo dyes present good water solubility and can dye polyamide (nylon), wool, silk, and cellulose acetate fabrics. The effect of factors such as concentration of dye, dyeing temperature, and pH on the level of color strength (K/S) was studied. The dyeing results showed that higher color strength K/S (about 16) and fastness properties (about 4/5) with boronic acid dyes were achieved at higher temperatures avoiding the use of surface agents, mordants, and other polluting chemical additives.     

One-bath dyeing of PET/cotton blends with azohydroxypyridone disperse dyes containing a fluorosulfonyl group

Azohydroxypyridone disperse dyes containing a fluorosulfonyl group were dyed on PET/cotton blends and their dyeing and fastness properties were investigated. Specially, the azohydroxypyridone dyes containing a nitro group in place of the fluorosulfonyl group in the para position to azo group were synthesized in order to compare their dyeing and fastness properties on PET/cotton blends with those of fluorosulfonyl-substituted analogues. As these dyes can be alkali cleared in the same bath, a one-bath dyeing method was used and the results were compared with that of a conventional two-bath dyeing method. In particular, the cross-staining of cotton was studied in order to assess their suitability for the one-bath dyeing of PET/cotton blends.     

Dyeing performance of the azo dyes containing trifluoromethyl group for polyester fabrics and its single crystal structure

The structures of disperse dyes and their intermolecular interactions have important impacts on dyeing and printing performances for polyester fabrics. The fluorine dyes show some unique molecular stability and photochemical properties. The dyeing property of the azo dye containing trifluoromethyl group for polyester fabrics, 4'-(N-acetoxyethyl-Nethyl)- amino-2-bromine-4-nitro-6-trifluoromethylazo- benzene (D1), was investigated and compared with the similar structure disperse dye. The results show that the high color yield and good exhaustion of the dyed PET fabrics could be obtained. The polyester fabrics dyed with D1 had excellent light fastness. Its single crystal was prepared and the supramolecular interactions were solved by X-ray diffraction. Dye D1 formed triclinic crystals in a trimeric packing mode. The C-F bond distances of CF3 are 1.2730 Å, 1.2240 Å and 1.2900 Å, respectively. The two benzene rings linked azo unit (-N=N-) are obviously twist. The dihedral angle of the two benzene rings is 50.23 o. There are six weak hydrogen bonds around trifluoromethyl group in the intramolecule and intermolecule. The excellent light stability of the dye should be attributed to its unique supramolecular structure.     

Dyeing properties of nylon,PET, and N/P mixture fabric with reactive-disperse dyes having a sulfatoethylsulfone group

The dyeing and color fastness properties of two reactive-disperse dyes containing a sulfatoethylsulfone group on nylon, PET and N/P mixture fabrics were examined. The rate of dyeing on nylon fabric was greatly dependent upon dye bath pH. The final dye uptakes at all pH, however, were as high as 97 %. Color strength of the dyed nylon fabric linearly increased up to 0.5 %owf and then slowed down over 1 %owf dyeing. Washing and rubbing fastness of the dyed nylon fabric were excellent, but grade of light fastness was moderate. Dyeability of the reactive-disperse dyes on PET fabric was not much affected by pH, and K/S values of PET fabric dyed at pH 5–8 were lower than those of nylon fabric at all pH examined. Buildup and color fastnesses properties on PET fabric showed the same tendency with nylon fabric. The rate of dyeing of the reactive-disperse dyes on nylon fabric was faster than on PET fabric when both fabrics were dyed simultaneously in the same dye pot, resulting in higher color strength of nylon than PET. The reactive-disperse dyes were found to be adequate to the one-bath, one-step dyeing of N/P mixture fabric when applied at pH 5 and 120 °C.     

Dyeing properties of the disperse dyes containing cyano group based on benzisothiazole for polyester fabrics under alkali condition

One step dyeing of polyethylene terephthalate (PET) fabrics combining pretreatment and dyeing under the alkali condition was developed for cleaner production. One step dyeing of PET fabrics required that the dye used has good acid and alkali stability. In this paper, dyeing properties of three azo disperse dyes containing cyano group based on benzisothiazole, 3- (4-N-ethoxyl-N-cyanoethyl -phenyldiazenyl)-5-nitro-2,1-benzisothiazole (D1), 3-(4-N-ethyl-N-cyanoethyl- phenyldiazenyl)- 5-nitro-2,1-benzisothiazole (D2), and 3-(N-benzyl-N-cyanoethyl- phenyldiazenyl)-5-nitro-2,1-benzisothiazole (D3), were investigated under alkali condition. The results showed that polyester fabrics could be well dyed with D1, D2 and D3 under the acid condition. However, D1 was decomposed while dyeing at the alkali solution. D2 and D3 had excellent color yields under the alkali condition. The acid-alkali stability and the structure change were analyzed by UV-vis spectrum and high pressure liquid chromatography (HPLC). Gaussian 09 program package was used to optimize geometry by B3LYP method and 6-31G (d) basis set. The solvation energy of D1 in water was higher than those of D2 and D3. The electron withdrawn effect of the hydroxyl affected the energy gap of HOMO and LUMO orbits. D2 and D3 showed excellent stability in the strong alkali medium. And the dyed polyester fabrics with D2 and D3 at the alkali condition also had good fastness properties.     

Union dyeing of the photografted PET/wool blend fabrics with dimethylaminopropyl methacrylamide

Dimethylaminopropyl methacrylamide (DMAPMA) was grafted onto PET/wool blend fabrics by continuous UV irradiation. Union dyeing of the photografted fabrics was investigated using three reactive dyes of α-bromoacrylamide reactive groups. The influence of grafting yield, DMAPMA concentration, NaCl amount, pH value, and dyeing temperature on the dyeability was evaluated. The dyeability of both PET and wool components was improved significantly by the DMAPMA photografting and successive reactive dyeing. Although the dyeability of the PET component in the blend substantially was improved with higher grafting, equal dyeability between PET and wool was difficult to achieve due to more facile grafting and higher reactivity of the wool component compared with the modified PET component. However, the color fastness of the PET/wool blend fabric was excellent for all three colors. This study may offer a way to achieve union dyeing of PET/wool blend fabrics.     

Studies on antimicrobial activity for multidrug resistance strain by using phenyl pyrazolones substituted 3-(4-aminophenyl)-2-phenylquinazolin-4(3H)-one derivatives in vitro condition and their dyeing performance

Heterocyclic monoazo quinazolinone based azo dyes derived by the diazotization of 3-(4-aminophenyl)-2-phenylquinazolin-4(3H)-one with various phenyl pyrazolones based coupling components. All the heterocyclic azo dyes have been characterized by their percentage yield, UV-VIS spectroscopy, elemental analysis, IR spectroscopy, ¹H NMR spectroscopy, and dyeing performance on silk, wool, nylon, and polyester fibers. All the dyes gave moderate to excellent fastness properties on each fiber. The main focus was to synthesize heterocyclic monoazo dyes that give good dyeing property along with pharmacological activity (anti bacterial and antifungal). Therefore, the synthesized compounds were examined for their antimicrobial activity at various concentrations using well-known Kirby-Bauer disk diffusion method.     

Unprecedented Electromagnetic Shielding Effectiveness of Lightweight Nonwoven Ag/PA66 Fabrics

Novel, high-performance silver coated polyamide, Ag/PA66, nonwoven fabrics with a density of only 0.04 g/cm³ have been developed using staple fibres of 19 (3.3 dtex) and 27 (6.7 dtex) μm diameter. The obtained nonwoven fabrics with an Ag loading of 12-18 wt% exhibited excellent weight-normalised specific electromagnetic shielding effectiveness of over 1200 dB/(g/cm³) in the 0.015-3 GHz range, which is among the highest reported till date. Moreover, the applied microwave was verified to be absorbed rather than being reflected back making the fabrics highly suitable for shielding applications. It was also observed that nonwoven fabrics made from finer 3.3 dtex Ag/PA66 fibres have higher reflection and lower absorption values than their thicker (6.7 dtex) counterparts. Additionally, we have also explored the use of these nonwoven Ag/PA66 fabrics for personal thermal management via Joule heating with samples showing rapid heating response (up to 0.2 °C/sec) and long-term stability measured over 10,000 seconds. The needle-punched Ag/PA66 nonwoven fabrics, in spite of their low density of the order of 0.04 g/cm², exhibited high EMSE values of nearly 69-80 dB, leading to excellent weightnormalised specific electromagnetic shielding effectiveness of over 1200 dB/(g/cm³) in the 0.015-3 GHz range. The production of Ag/PA66 needle punched nonwoven fabrics thus offers a facile route to develop multifunctional fabrics for EMI shielding as well as personal thermal management applications.     

Dyeing, color fastness and antimicrobial properties of some mono and disazo disperse dyes derived from thiazole moiety

Three series of mono and disazo disperse dyes were synthesized from 2-amino-4-(pyridin-3-yl) thiazole. The structure of the synthesized dyes was confirmed by elemental analysis, ultraviolet-visible, infrared, proton and carbon nuclear magnetic resonance and mass spectroscopy. The dyeing parameters, perspiration, wash and light fastness of eighteen azo disperse dyes on polyester have been investigated. Application of these dyes on polyester fabric gave yellow to reddish hues for mono azo derivatives and reddish to dark brown hues for disazo derivatives with fair to moderate light fastness and moderate to good wash and perspiration fastness grade. In addition, the synthesized dyes were screened for their antimicrobial activities against some gram positive, gram negative bacteria and fungi. Some of the prepared dyes gave excellent results against most of the tested organisms.     

Hydrophilic modification of PET fabric via continuous photografting of acrylic acid (AA) and hydroxyethyl methacrylate (HEMA)

Poly(acrylic acid) and poly(hydroxyethyl methacrylate) were introduced onto PET fabrics by UV-induced photografting to improve its hydrophilicity. Several factors affecting the photografting were studied including irradiation energy, monomer, and photoinitiator (PI) concentrations. ATR and ESCA analyses proved successful grafting of the two monomers onto PET. Morphology of fabric surface was examined using FE-SEM. Both zeta potential and water wetting time of the grafted PET fabrics decreased with increasing grafting yield. Also cationic dyeability of the grafted PET fabrics increased because of the increased electrostatic interactions between the anionic dyeing sites and cationic dyes.     

Synthesis and application of phthalimide disperse dyes

Three azo dyes had been synthesized using N-propyl substituted, dibromo-substituted and dicyano-substituted phthalimides as diazo components. All of the synthesized intermediates and dyes have been characterized by MS, 1H-NMR and IR analyses. The dyeing behaviour and fastness properties of these dyes had been investigated. The absorption maxima of the dyes were observed in the range 360 to 700 nm. The results indicated that dyes caused hypsochromism effect after -Br substitution and dyes caused bathochromism effect after -CN substitution. IR spectra of hydrolyzed dye showed that C=O groups appeared under relatively mild alkaline conditions. Compared with electron density, steric hindrance effect is an more important influence factor than electron density in hydrolysis reaction process. Exhaustion of dyed polyester/elastane fabrics decreased obviously as the pH value increased. In order to ensure dyeing levelness, heating rate of prepared dyes will be strictly controlled. Due to alkali-clearable property and interaction energy of dye-fiber and dye-dye, the dyes have good colorfastness.     

Development of amino acid-modified PET/PA6 segmented pie bicomponent spunbonded microfiber nonwoven for bilirubin affinity adsorption

A novel affinity membrane based on PET/PA6 segmented pie bicomponent spunbonded microfiber nonwoven (PET/PA6 SBSNW) was developed for bilirubin adsorption. PET/PA6 SBSNW was initially fabricated as microfiber nonwoven fabric, and was then ammoniated with ethylenediamine (ETDA). Finally, amino acids as affinity ligands were immobilized on the ammoniated PET/PA6 SBSNW. The amino acid-modified PET/PA6 SBSNW was applied to adsorb bilirubin, and the effects of pH, temperature, species of affinity ligands, and time were investigated. The results showed that amino acid-modified PET/PA6 SBSNW has decent adsorption performance, and adsorption capacity of PET/PA6 SBSNW-Lys peaked at 388.35 mg/g.     

Effect of impact force on tensile properties and fiber splitting of splittable bicomponent hydroentangled fabrics

The effect of impact force when using inclined water jets on splittable bicomponents hydroentangled fabrics are investigated focusing on changes in tensile properties and fiber splitting. The results indicated that with increase of impact force, the tensile strength was increased in both machine direction (MD) and crosswise direction (CD). On changing of water jet inclination angle, the tensile strength was the highest at 10 degree followed by 20 degree and the last 0 degree. The highest fiber splitting were observed in pie segment (PA6/PET) followed by island in sea (PA6/COPET) fiber but no fiber splitting was observed for island in sea (PET/COPET) fiber. The impact force in inclined mode of impact, played a great role in improving fiber splitting and tensile properties of hydroentangled nonwoven fabrics. The Scanning Electron Microscope (SEM) photos were used for investigation of fiber splitting by comparing fiber diameter before and after hydroentanglement.     

Novel cationic softener containing MCT reactive dyes for cotton: Simultaneous dyeing and functional finishing

The cationic softeners containing MCT (monochloro-s-triazinyl) reactive dyes were employed on the dyeing of cotton fabrics. The substantivity, exhaustion, and fixation of the dyes were investigated. It was found that these functional dyes could be effectively introduced to cotton fibers to achieve simultaneous coloration and functional finishing effects. All the dyed fabrics exhibited softening efficacy. The dyes offered excellent washing fastness on cotton substrate. Light fastnesses of the dyes on the substrate were poor.     

Acrylamide assisted photoinitiator-free photografting of acrylamido dyes onto wool

Upon UV irradiation wool fabrics can be photografted with photoactive acrylamido dyes at room temperature without photoinitiaors, which is eco-friendly coloration process compared with conventional adsorption-based dyeing. Acrylamide addition as a comonomer can improve the photografting probably by reducing the steric hindrance between the bulky dyes during the photocopolymerization. Even without photointiators and neutral salts, the optimal K/S values of the photografted wool reached upto 18.7 and 18.5 for Reactive Red 84 and Yellow 39 dyes respectively. The optimal UV-grafting coloration can be achieved when a UV energy of 25 J/cm² was irradiated on the padded fabrics with 6.3 %owf dye containing 0.65 mole ratio of acrylamide to the dyes. Furthermore, the color fastness of the grafted fabrics was as good as those of conventionally dyed fabrics due to the copolymerization of dyes and comonomers.     

Synthesis and microbial studies of N-phenyl-2-(4-phenyl-thiazol-2-ylamino)-acetamide based disperse dyes and their dyeing performance on polyester fiber

Azo disperse dyes (D₁-D₁₃) were prepared by various diazotized aryl amines coupled with N-(phenyl)-2-[(4-phenyl-1,3-thiazol-2-yl)amino] acetamide. All the azo disperse dyes have been characterized by their percentage yield, UV-VIS spectroscopy, elemental analysis, IR spectroscopy, ¹H-NMR spectroscopy, and dyeing performance on polyester fiber. These dyes were applied to polyester fabric by HTHP method and their fastness properties were evaluated. All the dyes gave moderate to excellent fastness properties on polyester fiber. The main focus was to synthesize azo disperse dyes that give good dyeing property along with pharmacological activity. Therefore, the synthesized compounds were examined for their antimicrobial activity at various concentrations using well-known Kirby-Bauer disk diffusion method.