Impact of added sand on the recovery of Salmonella,Campylobacter, Escherichia coli,and coliforms from prechill and postchill commercial broiler carcass halves

Salmonella and Campylobacter are often associated with raw poultry products and continue to be leading causes of food-borne gastroenteritis in the United States. As a result, the presence of these organisms on broiler carcasses is monitored on a routine basis. Abrasive rinsing methods (e.g., adding glass beads) have been shown to increase the level of bacteria recovered from carcasses or carcass parts. The objective of this study was to evaluate the addition of sand to the rinse on bacterial enumeration and the prevalence of Salmonella and Campylobacter recovered from broiler carcasses. During each of 4 replications, 6 prechill and 6 postchill broiler carcasses were collected from a commercial processing plant. All carcasses were split along the dorso-ventral midline. Carcass halves were rinsed in buffered peptone water, whereas the companion half was rinsed in buffered peptone water with sterile sand added. All carcass halves were rinsed for 1 min and the rinsate was collected. Salmonella, coliforms, and Escherichia coli were enumerated and the prevalence of Salmonella and Campylobacter was determined. Salmonella and Campylobacter were isolated from 17 and 50% of the carcass halves, respectively. There was no significant (P > 0.05) difference in Salmonella or Campylobacter prevalence from carcass halves rinsed with or without sand. The addition of sand to the rinse had no effect on the number of Salmonella, coliforms, or E. coli recovered from prechill or postchill carcass halves. These results show that adding sand to the rinse liquid did not improve the recovery of bacteria present on the carcass in either moderate (2.6 log₁₀ cfu/mL rinsate) or low numbers (<3 cfu/mL of rinsate).     

Bacterial Populations of Broiler Carcasses Washed in Mixtures of Potassium Hydroxide and Lauric Acid

The bactericidal effect of mixtures of KOH and lauric acid (LA) on the microflora of broiler carcasses was examined. Carcasses were washed by shaking in KOH-LA for 1 min on a mechanical shaker. In one set of experiments, the population of bacteria recovered from carcasses following each of 3 successive washes in 1.0% KOH-2.0% LA or in distilled water (control) was enumerated. The number of total plate count bacteria, Campylobacter, and Escherichia coli in aliquots of whole-carcass-rinses of the washed carcasses was determined. Results indicated that fewer bacteria were generally recovered from carcasses after each successive wash in KOH-LA or distilled water, but significantly fewer bacteria were recovered from carcasses washed in KOH-LA than from carcasses washed in distilled water. Bacteria recovered from carcasses after the first and third wash in KOH-LA were identified using the MIDI Sherlock Microbial Identification System. Gram-positive and gram-negative bacteria were identified in the bacterial flora of carcasses washed once in KOH-LA; however, only gram-positive cocci were identified in the bacterial flora of carcasses washed 3 times in KOH-LA. Additional experiments were performed to compare the number of bacteria recovered from carcasses washed 2 times in 0.25% KOH-0.5% LA, 0.5% KOH-1.0% LA, or 1.0% KOH-2.0% LA or in distilled water (control). Results indicated that significantly fewer bacteria were recovered from carcasses washed in higher concentrations of KOH-LA than from carcasses washed in lower concentrations of KOH-LA. Findings from these experiments show that washing carcasses in KOH-LA can reduce carcass contamination by bacteria responsible for human foodborne diseases and spoilage of fresh poultry.     

Effect of boiling water carcass immersion on aerobic bacteria counts of poultry skin and processed ground poultry meat

This study was conducted to determine the relationship between bacteria destruction on poultry carcass skin and bacteria in raw ground poultry meat from the same carcasses. Immersion time in boiling water of broiler chicken whole carcasses required for maximum reduction of naturally occurring aerobic bacterial count on skin was measured. Treatments for chicken carcasses consisted of immersion in boiling water (approximately 95 degrees C) for 0, 0.5, 1, 1.5, 2, 2.5, 3, 3.5, and 4 min. Four skin samples taken following treatment and three taken from subsequently ground carcass meat were analyzed for total aerobic plate counts (APC). Analysis of the data indicated a linear increase in bacterial destruction on skin with increased boiling water immersion time from 0 to 4 min. Reduction of skin bacteria to less than 1 log10 occurred at 3 min carcass immersion or longer. The analysis also indicated that treatment with boiling water and removal of skin was effective in reducing bacterial counts in ground meat to similar levels at all treatment times from 0.5 to 4.0 min. Findings from this study indicated that a boiling water immersion intervention and removal of skin could reduce subsequent bacteria contamination of ground meat. This intervention could minimize the risk of pathogen-contaminated primary processed poultry carcasses used in further processing.     

On-line brush and spray washers to lower numbers of Campylobacter and Escherichia coli and presence of Salmonella on broiler carcasses during processing

It is unclear how effective different types of broiler carcass wash steps are in lowering the presence or numbers of pathogenic bacteria. We tested for individual and combined effectiveness of 5 separate on-line wash steps applied between bleed-out and chilling in a commercial broiler processing plant. Carcasses were sampled directly before and after each wash step: pre-scald brush washer, post-feather pick (New York dressed) spray washer, inside/outside spray washer, postevisceration brush washer, and final prechill spray washer. Carcasses were examined for numbers of Campylobacter and Escherichia coli and presence of Salmonella using standard cultural methods. Overall, numbers of Campylobacter were lowered from log 2.58 to 1.15 cfu/mL of carcass rinse, but no single wash step caused a significant decrease. Overall, Salmonella prevalence was decreased from 80 to 24%; however, no wash step caused a significant decrease by itself. The 5 wash steps in series lowered E. coli numbers from log 4.60 to 2.69 cfu/mL; the New York-dressed spray wash and the postevisceration brush washer each had a significant effect on E. coli. When examined separately, the benefit of broiler carcass wash steps may not be evident. However, when combined with overall processing, wash steps can be effective to lessen bacterial contamination on carcasses and be useful for pathogen control. Additional studies are necessary to maximize the effectiveness of carcass washers.     

Simulation model for Campylobacter cross-contamination during poultry processing at slaughterhouses

Broiler meat is regarded as the most common source of Campylobacter infection and risk management measures are required to reduce broiler meat contamination. Among the quantitative risk assessments for Campylobacter in broiler meat, evaluation of the poultry processing stage is particularly important for predicting the contamination level of broiler meat and the effects of control measures. In this study, we built a simulation model for cross‐contamination during poultry processing focusing on Campylobacter contamination at the individual carcass level. Using this model, we examined changes in the prevalence of contaminated carcasses and the number of Campylobacter per carcass after processing. As a result, it was found that the prevalence and number of Campylobacter after processing were largely influenced by the number of Campylobacter on the contaminated carcasses before processing. In the baseline model, where it was assumed that the mean number of Campylobacter on contaminated carcasses before processing was 4.7 log₁₀ cfu per carcass, the prevalence after processing was less than that before processing. Although the median value of Campylobacter on contaminated carcasses was reduced after processing, the distributions after processing became wider and the upper limit of the 95% credible interval of Campylobacter on contaminated carcasses remained elevated. The individual‐based simulation model can trace individual level changes considering discrete interactions, while models tracing mean values cannot handle these interactions in detail. The individual‐based approach is considered useful for modelling cross‐contamination among individual carcasses during poultry processing.     

Profile of selected bacterial counts and Salmonella prevalence on raw poultry in a poultry slaughter establishment.

The USDA Food Safety and Inspection Service determined populations of bacteria on poultry during processing at a slaughter plant in Puerto Rico in November and December 1987. The plant was selected because of its management's willingness to support important changes in equipment and processing procedures. The plant was representative of modern slaughter facilities. Eight-hundred samples were collected over 20 consecutive 8-hour days of operation from 5 sites in the processing plant. Results indicated that slaughter, dressing, and chilling practices significantly decreased the bacterial contamination on poultry carcasses, as determined by counts of aerobic bacteria, Enterobacteriaceae, and Escherichia coli. Salmonella was not enumerated; rather, it was determined to be present or absent by culturing almost the entire rinse. The prevalence of Salmonella in the study decreased during evisceration, then increased during immersion chilling.     

Presence and Numbers of Campylobacter,Escherichia coli,and Salmonella Determined in Broiler Carcass Rinses from United States Processing Plants in the Hazard Analysis and Critical Control Point-Based Inspection Models Project

In 1999, the USDA-Food Safety and Inspection Service introduced an inspection system called the Hazard Analysis and Critical Control Point-Based Inspection Models Project (HIMP). The HIMP varies from standard inspection in that the emphasis of Food Safety and Inspection Service inspection program personnel is shifted. Each carcass is still visually inspected according to the Poultry Products Inspection Act, but some responsibility for food safety and identification and removal of defects is shifted from the regulatory agency to the processor, freeing up inspectors to more effectively verify the process and food safety system of the establishment. This survey was conducted in 2 stages: first to examine carcasses collected in HIMP and non-HIMP plants and then to test carcasses from all 20 volunteer plants currently operating under HIMP inspection. Carcasses were collected at rehang and postchill being careful to follow the same flock through processing. Postchill carcasses from HIMP plants were found to have equal bacterial contamination (numbers of Campylobacter and Escherichia coli and presence of Salmonella) as carcasses from standard HACCP plants. Overall, HIMP inspection, which places additional responsibility on the plant for process control, does not affect the microbiological quality of fully processed broiler carcasses.     

Use of a foaming disinfectant and cleaner to reduce aerobic bacteria on poultry transport coops

Poultry transportation coops are rarely washed and have been demonstrated to be a point of cross-contamination of broiler carcasses. Foaming disinfectants and cleaners, commonly used within processing plants, may be used to clean and disinfect poultry transportation coops. In this study, homogenized fecal material was evenly applied to the floors of precleaned broiler transportation coops and allowed to dry. Treatments consisted of a water rinse, a foam additive alone, foaming cleaner, and a disinfectant plus a foam additive. All foaming treatments were applied using a compressed air foam system (2,271 L/min; 600 gal/min), similar to what firefighters would use. A high-pressure water rinse (HPWR) was added prior to or following the treatments to determine whether rinsing prior to product application or rinsing after product application would improve efficacy. Based on our data, a compressed air foam system may be used in combination with a commercially available disinfectant or foam cleaner to reduce aerobic bacteria on the surfaces of commercial broiler transportation coops. Furthermore, the addition of a HPWR did not further reduce the level of aerobic bacteria on broiler transportation coop floors.     

Natural Occurrence of Campylobacter Species,Salmonella Serovars,and Other Bacteria in Unabsorbed Yolks of Market-Age Commercial Broilers

In the developing avian embryo, the main energy source is the yolk. Toward the end of the incubation period, the remaining yolk sac is internalized into the abdominal cavity. At hatch, the remaining yolk comprises 20% of the chick's BW and provides the nutrients needed for maintenance. Posthatch, chicks rapidly initiate the transition from yolk dependence to the utilization of exogenous feed. However, at present, it is not known what types of bacteria are found to be associated with unabsorbed yolk sacs from market-age broilers. For Experiment 1, one hundred 6-wk-old defeathered broiler carcasses were obtained from a commercial processing facility during each of 3 visits. In the second experiment, one hundred 8-wk-old defeathered broiler carcasses were obtained from a different commercial processing plant on 4 separate occasions. For both experiments, each carcass was aseptically opened and inspected for the presence of an unabsorbed yolk sac. Three to 5 carcasses containing a free-floating yolk sac (within the abdominal cavity) and the yolk stalk (without a yolk sac) and 3 to 5 carcasses containing an attached yolk and yolk stalk from each repetition were randomly selected and analyzed for levels and types of total aerobic bacteria (APC), Enterobacteriaceae (ENT), and for the presence of Campylobacter spp. and Salmonella serovars. The APC ranged from log 3.3 to >log 6.0, and the ENT ranged from log 2.8 to >log 6.0. Staphylococcus spp. and Streptococcus spp. were the predominant organisms in APC, whereas Escherichia coli and Hafnia alvei were found to comprise the ENT. Campylobacter spp. was found in 29% of the yolk stalks, 32% of the attached yolk sacs, and 13% of the free-floating yolk sacs. All Campylobacter isolates were determined to be Campylobacter jejuni, except for 1 attached yolk and yolk stalk, which was Campylobacter coli. Salmonella serovars were found in 26% of the yolk stalks, 48% of the attached yolk sacs, and 23% of the free-floating yolk sacs, and the majority of Salmonella isolates were Salmonella Typhimurium. The significance of these bacterial reservoirs and carcass contamination during processing is yet to be determined.     

Application of Ionized Reactive Oxygen Species for Disinfection of Carcasses,Table Eggs,and Fertile Eggs

We evaluated the effect of ionized reactive oxygen species created using Binary Ionization Technology (BIT) for disinfection of broiler carcasses, table eggs, and treatment of fertile eggs. Previous research has indicated that BIT creates a high concentration of reactive oxygen species (ROS) that lyse bacterial cells on contact. Application of BIT to broiler carcasses that had been intentionally inoculated with 1.58 × 10⁶ Salmonella enterica Enteritidis (SE) caused a 1 to 3 log reduction in recoverable SE, depending on the duration of the treatment. Additionally, after inoculation of table eggs with 6.8 × 10⁸ cfu of SE, we recovered SE from 95% fewer eggs following enrichment and found significantly fewer (7.77 and 7.41 log reduction) colony-forming units recovered from eggs treated with BIT compared with nontreated control eggs. We also evaluated whether application of the BIT treatment had any effect on hatchability of broiler breeder eggs to determine whether use of this technology could be feasible in a hatchery environment for disinfection of eggs. There were no significant effects of BIT on the hatchability (of total set) of treated eggs as compared with nontreated control eggs; however, there was a slight numerical increase in hatchability, between 5 and 10% in 2 trials. These data suggest that application of BIT technology to carcasses and table eggs could reduce contamination with pathogens and that the application to fertile eggs may not have effects on hatchability of eggs set.     

Effects of Feed Withdrawal Time on the Incidence of Fecal Spillage and Contamination of Broiler Carcasses at Processing

Carcass contamination during processing is an expensive problem for poultry processors. Feed withdrawal (FW) is commonly used to reduce the amount of gut contents prior to slaughter, thereby reducing the probability of contamination. The present study used market aged mixedsex broilers to evaluate the effect of FW time on the incidence of fecal spillage and contamination of broiler carcasses at processing. In order to develop a more simple research protocol for FW, the effects of live haul and holding in stationary crates were compared. Broilers were subjected to 1 of 4 FW times (4, 8, 12, and 16 h) prior to slaughter at a commercial processing plant, in which the incidence of carcass contamination was recorded. Carcass yield and clearance of contents from 8 gut sections were determined. Moisture content of the pooled gut contents was assessed.Shrink increased from 2.1 to 3.3% of pre-FW BW after 4 and 16 h, respectively. Gut weights decreased significantly with every additional 4 h of FW. The incidence of processing plant inefficiencies decreased with increasing FW time. Gut moisture was not correlated with FW time, although moisture of the gut contents was reduced in birds subjected to live haul. Twelve hours of FW resulted in an optimal combination of gut clearance and carcass yield.     

Evidence of cross-contamination by Campylobacter spp. of broiler carcasses using genetic characterization of isolates

Campylobacter is recognized as one of the leading cause of gastroenteritis worldwide, and is frequently isolated from the small intestines and ceca microflora of chickens. Twenty-one out of 81 Campylobacter-positive poultry flocks were selected to evaluate the genetic diversity of Campylobacter isolates and to study the distribution of genotypes among flocks. Campylobacter isolates recovered from chicken carcasses and ceca were analyzed by pulsed-field gel electrophoresis (PFGE). Little diversity was found among Campylobacter strains isolated from a given carcass, with a maximum of 2 different genotypes being present. However, at flock level, as many as 4 different profiles were observed. Typing of strains showed that most strains isolated from ceca were similar to those isolated from corresponding broiler carcasses. A total of 39 different macrorestriction profiles were observed, with evidence of Campylobacter cross-contamination among broiler flocks in Quebec slaughterhouses. Surprisingly, some flocks shared related genotypes both with and without sharing similar rearing practices. Existence of such cross-contamination must be considered to in developing strategies to control Campylobacter in chickens, and to avoid bacteria contamination of noncolonized flocks. Further typing studies of Campylobacter found in hatcheries, farm environment, and crates or trucks in Quebec might be helpful in elucidating the kinetics of broiler chicken Campylobacter contamination.     

Application of peracetic acid and quarternary ammonium disinfectants as a part of sanitary treatment in a poultry house and poultry processing plant

Hygiene and sanitation play a major role in any effective disease control programme for poultry production and processing premises. Various deficiencies in disinfection may induce that chains of infections are not broken from one stock to another. The present study investigated the efficacy of disinfection on a broiler farm and in a plant processing poultry from the investigated farm. Besides inspection of disinfection, the influence of contamination on broiler carcasses and consequences of this contamination on sanitation of the processing lines were studied. Swabs from surfaces coming into contact with the handled raw material were taken and evaluated. The results obtained by a standard microbiological swab method were evaluated and compared with an ATP-bioluminescence method. The investigations included determination of total counts of microorganisms, coliform bacteria and moulds. When employing the standard plate-count method, the total counts of microorganisms (TCM) reached <1, 1-100 and >100 CFU in 0, 12 and 88% swabs on poultry farm and in 22%, 36% and 42% swabs in the processing plant, respectively. The bioluminescence method was used only in the processing plant and contamination corresponding to <100, 100-300 and >300 relative light units (RLU) was detected in 80%, 10% and 10% swabs respectively.     

The effectiveness of in‐plant chlorination in poultry processing

1. Sampling carcasses after plucking or after the post‐evisceration spray‐wash showed that 10 or 20 ppm available chlorine in the processing‐plant water supply caused little reduction in carcass contamination.

2. When 20 ppm chlorine was used in the water supply to parts of the processing‐plant other than the mechanical immersion chilling system, counts of faecal and spoilage bacteria from carcasses were reduced approximately 10‐fold after passage through the chilling system; bacterial numbers were correspondingly decreased in the chiller water due to a carry‐over of chlorine from the final spray‐washer.

3. Artificial contamination of carcasses with a readily identifiable strain of Escherichia coli confirmed the occurrence of cross‐contamination during plucking and evisceration; in‐plant chlorination reduced neither the proportion of carcasses contaminated nor the numbers of organisms transferred at these stages.

4. In most cases the chlorine‐resistance of poultry spoilage pseudo‐monads was greater than that of E. coli; hence in‐plant chlorination is to be recommended for processing‐plant water supplies which carry such spoilage organisms.     

The effect of different bird washers on the microbiological quality of broiler carcasses

Summary

The effect of spray washers and inside‐and‐outside bird washers on the microbiological quality of broiler carcasses was examined in 13 poultry slaughterhouses. The carcasses were sampled by means of the carcass rinse method; total and Enterobacteriaceae counts were estimated. The decrease in total and Enterobacteriaceae counts due to spray washing was as high as with the use of an inside‐and‐outside bird washer. From this investigation the conclusion can be drawn that the use of an inside‐and‐outside bird washer does not guarantee a better microbiological cleaning of the inside of the carcasses made ‘mandatory’ by EEC regulations.     

Effects of chlorination of chill water on the bacteriologic profile of raw chicken carcasses and giblets.

In March 1989, the USDA Food Safety and Inspection Service sampled raw chicken carcasses and giblets at a federally inspected slaughter establishment in Puerto Rico to determine the effects of adding chlorine to carcass and giblet chill water on bacterial contents of raw poultry products. Over four 8-hour workdays, 200 carcass rinse samples were collected at 3 sites in the establishment; 39 giblet rinse samples were collected at 1 site. Analyses of the carcass rinse samples indicated that carcasses had average aerobe plate counts of log10 3.20 before chilling and 2.51 after chilling; Enterobacteriaceae counts of log10 2.57 before chilling and 1.75 after chilling; and Escherichia coli counts of log10 2.04 before chilling and 1.20 after chilling. Salmonellae were found on 43% of the carcasses before chilling and on 46% after chilling. Analyses of the giblet and neck rinse samples indicated that raw giblets and necks after chilling had average aerobe plate count of log10 3.49, Enterobacteriaceae count of log10 2.57, and E coli count of log10 1.06. Salmonellae were found on 12% of the giblets and necks sampled. Results compared favorably with giblet and neck rinse sample results obtained during a baseline sampling study in November and December 1987. The baseline results indicated aerobe plate count of log10 3.72; Enterobacteriaceae count of log10 2.90; E coli count of log10 1.14; and salmonellae on 69% of the giblets and necks sampled. Placing raw chicken carcasses in chlorinated chill water reduced aerobe, Enterobacteriaceae, and E coli plate counts. Prevalence of carcasses with salmonellae remained nearly the same.(ABSTRACT TRUNCATED AT 250 WORDS)     

Isolation and identification of motile Aeromonas species from chicken.

In this study a total of 140 broiler carcasses and carcass parts purchased at different supermarkets in Ankara including 50 whole carcass, 30 wing, 30 leg and 30 breast samples were analysed for the presence of motile Aeromonas species. According to analysis findings, motile Aeromonas spp. were isolated from 116 (82.9%) of total 140 samples. The distribution of the isolates were 94%, 86.6%, 80%, 63.3% in broiler carcass, wing, leg and breast samples, respectively. Aeromonas hydrophila was isolated the most prevalent species with 56% the range followed by Aeromonas sobria with 29.3% and Aeromonas caviae with 14.7% from all of the carcass and carcass part samples, respectively. Consequently, it was supposed that, examined broiler carcass and carcass parts have been contaminated to important level with motile Aeromonas species and it has been risk for public health.     

Prevalent organisms on ostrich carcasses found in a commercial abattoir

The prevalent microbial growth on carcasses before and after overnight cooling in an ostrich abattoir and de-boning plant was investigated. The effect of warm or cold trimming of the carcasses was examined together with possible causes of contamination along the processing line. An attempt was made to link the prevalent microorganisms that were identified from carcasses to those from specific external contamination sources. Samples of carcasses and possible contaminants were collected in the plant, plated out and selected organisms were typed using a commercial rapid identification system. It was indicated that the cold trim (mainly of bruises) of carcasses was advantageous in terms of microbiological meat quality. Results indicated pooled water in the abattoir as the most hazardous vector for carcass contamination and that contaminants from this source are mostly Gram-negative pathogens. Pseudomonas and Shigella were frequently isolated from surface and air samples and indicated that the control of total plant hygiene is a requirement for producing ostrich meat that is safe to consume and has an acceptable shelf-life.     

Salmonella Contamination of the Product and Environment of Selected Canadian Chicken Processing Plants

Of 345 market chicken carcasses received directly from selected processing plants across Canada, six yielded salmonellae. One of the plants submitted 122 carcasses none of which yielded these organisms. A second plant had one Salmonella-contaminated carcass among 20 which were examined. Each of these two plants was subected to detailed bacteriological examinations on four occasions.

In these detailed examinations a total of 175 samples or specimens for culture were taken from a variety of surfaces including vent areas of carcasses, operators' hands, equipment surfaces and from water in tanks of iced birds. Twenty-five (14 per cent) of the cultures yielded salmonellae and all but one of these were either S. oranienburg or S. infantis. Isolations were made during five of the eight series of examinations. The evidence indicated that Salmonella-infected flocks were frequently slaughtered and that Salmonella contamination could become widespread in the plant during processing. The organisms are apparently eliminated from all but a small percentage of the carcasses during processing but opportunities exist for recontamination during subsequent handling.

     

Prevalence of Arcobacter species on chicken carcasses during processing in Iran

The objective of this study was to determine the prevalence of Arcobacter spp. on chicken carcasses at different stages of broiler processing in a major commercial poultry processing plant in central Iran. Overall, 80 chicken carcasses were sampled from 5 sites along the processing line during a total of 10 visits. When the culture method was used, 185 of 400 (46.3%) carcasses were positive for Arcobacter. Arcobacter butzleri was more frequently isolated (82.7%) than Arcobacter cryaerophilus (12.4%) and Arcobacter skirrowii (4.9%). The frequency of Arcobacter spp. on carcasses was 36.3% before defeathering, 41.3% after defeathering, 48.8% after evisceration, 67.5% at 20 min postchilling, and 37.5% at 24 h postchilling. The frequency of Arcobacter spp.-positive carcasses was reduced in completely chilled chickens, but not during the slaughtering process. The PCR assay identified 57 Arcobacter-contaminated carcass samples that were negative when using the culture method. When the PCR method was used, the frequently of Arcobacter spp. on carcasses was 43.8% before defeathering, 45.0% after defeathering, 55.0% after evisceration, 88.8% at 20 min postchilling, and 85.7% at 24 h postchilling. Therefore, there was a high prevalence of Arcobacter spp., especially A. butzleri, in poultry carcasses. To our knowledge, the present study is the first report in which Arcobacter spp. were isolated from chicken carcasses in Iran.