Development of moisture transition ability on porous complex structured woven fabric with convergence of pattern,porosity, and plasma technology

A porous complex structured woven fabric was manufactured to maximize the moisture transition ability of the prepared fabric by increasing the absorptive property of the fabric through surface modification using plasma, which is a dry modification method. Porous single and complex structured woven fabrics were produced by applying pattern, porosity, and plasma technology, including fabric patterning based on the sheath/core complex structure, the formation of porosity by removing the weft thread or warp thread, and hydrophilic surface treatment using plasma and the improvement in water absorption of different fabrics by the porous and plasma treatment was investigated. Therefore, two different types of fabrics were prepared. One is the porous single structured FAB-SINGLE fabric which was taken out in the direction of the Polyester (PET) warp thread of a general single structure to form a porous. Another is FAB-COMPLEX fabrics that the water-soluble polylactic acid (PLA) yarns with a 1.7 to 2.0 times longer absorption distance than that of PET yarns were inserted into the weft threads, and the PLA yarns were dissolved in a solvent to form the porous complex fabric. And then the physical properties and water absorption of the two types of fabric were compared after the plasma treatment. The results showed that when the FAB-SINGLE fabric, which has porosity induced by the removal of the warp threads in a certain gap, was plasma treated for 5 min, the contact angle was decreased to the extent that a measurement of the contact angle was impossible, whereas the fabric that had not undergone a plasma treatment had a contact angle of 123.6 o. The contact angle of the FABCOMPLEX with porosity caused by the dissolution of the PLA yarns was reduced from 76.8 o to 0 o after 3 minutes of a lowtemperature plasma treatment, indicating that the hydrophilic property was increased. In addition, the water absorption measurements showed that the absorption height was increased from 2.3 cm of the fabric sample that had not been treated with plasma to the highest absorption height of 8.3 cm, suggesting that the water absorption also increased with the improvements in moisture transition ability by the plasma treatment. The physical tensile strength of the fabrics was not changed by the plasma treatment, despite the changes on the fabric surface, suggesting that the combination of double complex structures and the plasma treatment helped improve the water absorption.     

Superhydrophobic and Antibacterial Properties of Cotton Fabrics Treated with PVDF and nano-ZnO through Phase Inversion Process

Cotton fabrics exhibiting superhydrophobic and antibacterial properties were prepared through a non-solvent induced phase separation method using hydrophobic poly(vinylidene fluoride) (PVDF) and its hybrids with photocatalytic zinc oxide nanoparticles (nano-ZnO) as surface modifying agents for cotton fabric. The effects of coagulating medium and temperature on microstructural morphology and surface hydrophobictity of the cotton fabrics were investigated by FE-SEM observation and contact angle measurement. Superhydrophobic cotton fabrics exhibiting water contact angle higher than 150 ° could be obtained by coating the fabrics with solutions of PVDF and nano-ZnO followed by coagulation in ethanol as non-solvent. This phenomenon is considered to be originated from both chemically hydrophobic PVDF layer and physical micro- and nano-bumps formed on the surface of cotton fabric, which are essential requirements for Lotus effect. Moreover, antibacterial properties could be synergistically obtained by utilizing photocatalytic effect of nano-ZnO.     

Modification of enzyme pretreated cotton fabric using acrylonitrile, acrylonitrile/solvent mixture and its characterization

The presented research deals with modifying the chemical structure of the bioscoured cotton fabric by acrylonitrile, acrylonitrile/acetone, and acrylonitrile/ethanol mixture. The modified cellulose was tested for weight gain, shrinkage, and wicking height and characterized by X-ray diffraction (XRD), thermal analysis (TG/DTA), elemental analysis, Fourier transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM), and atomic force microscopy (AFM). The weight gain and shrinkage % show increased value for modified fabrics. The wicking height increases with addition of solvent. The crystallinity and thermal studies show a significant change. FTIR analysis confirms the modification by the occurrence of -C??N stretching and -CONH₂ stretching. The SEM morphology of modified fabric shows uniform swelling of fibers with better smoothness. The AFM topography reveals that the addition of solvent affects the particle size. Clear surface morphology of modified fabric reveals that this processing method can be used for preparation of medical textiles with more swelling.     

Porosity and nonwoven fabric vertical wicking rate

Fabric porosity is the result of fabric constructional parameters combination and used technology of nonwoven production. The effects of fabric porosity structure, as well as the content of hydrophilic viscose and hydrophobic polyester fibres in the web mixture, on the vertical wicking rate by nonwoven fabrics have been explored in this research. Fibrous webs with a different content of viscose and polyester fibres, with the web volume mass range of 0.019-0.035 g/cm³ were utilized during this study. The samples were produced using a dry-laid method of web forming and two methods of web bonding, e.g. needle punching and calendar bonding. Results show that higher volume porosity gives higher vertical wicking rate by all groups of tested samples regarding the content of used hydrophilic/hydrophobic fibres and that fluid flow is faster in samples with larger pores. The higher content of viscose fibres improve the vertical wicking rate, but better rising height can be achieved at samples made from 100 % of coarser polyester fibres. A prediction model of vertical wicking rate of viscose/ polyester nonwovens was developed on the basis of the fundamental constructional parameters of nonwoven fabrics (fibre fineness, type of raw material, and web density) and a non-deterministic modelling method, e.g. genetic algorithms, which can serve as a useful tool for fabric engineers by developing a nonwoven fabric in order to fit desired wicking rate.     

Facile fabrication of superhydrophobic cotton fabric from stearyl methacrylate modified polysiloxane/silica nanocomposite

The stearyl methacrylate modified polysiloxane/nanocomposite was synthesized by graft copolymerization between stearyl methacrylate modified polysiloxane with pendent epoxy groups and amino-functionalized nano silica. Then it was utilized to fabricate the superhydrophobic cotton fabric by one-step method. The structures, chemical compositions, thermal properties, surface morphology and wettability were characterized by Fourier Transform Infrared Spectrum (FT-IR), X-ray photoelectron spectroscopy (XPS), Thermo-gravimetric analyzer (TGA), Scanning electron microscopy (SEM) and Static contact angle analyzer. Results showed that a hydrophobic polysiloxane film and many nano-scaled tubercles were coated on the surface of the treated cotton fabrics plus their inherent microscaled roughness, which were the reasons why cotton fabric changed from hydrophilicity to hydrophobicity. In addition, with increase of the amount of nanocomposite, hydrophobicity of the treated cotton fabric would be enhanced; water contact angle of this fabric could attain 157°, which was higher than 141.5° reached by the fabric treated with stearyl methacrylate modified polysiloxane. The superhydrophobic cotton fabric also possessed favorable washing durability. On the other hand, its air permeability, color and softness would not be influenced instead.     

Superhydrophobic PET fabrics achieved by silica nanoparticles and water-repellent agent

We report herein a superhyrodrophobic poly(ethylene terephthalate) (PET) fabric prepared through a biomimetic method of the Lotus effect. To attain the Lotus effect on the PET fabrics, physical roughness and chemical hydrophobicity were controlled by adopting silica nanoparticles and a commercial water-repellent agent, respectively. For this, narrow-size distributed silica nano-particles were prepared by a sol-gel process. The water contact angle on PET fabric treated with both silica nanoparticles and water-repellent agent reached 158°, which was much higher than 137° reached by the fabric treated with the water-repellent agent only.     

Synthesis of a dodecylphenylsiloxane oligomer resin/silica nanocomposite and its application to cotton fabrics

A novel dodecylphenylsiloxane oligomer resin/nanocomposite (PHDESR-SiO₂) was prepared by graft copolymerization between dodecyl modified phenylsiloxane resin with pendent epoxy groups (PHDESR) and amino-functionalized silica nanoparticles (BTEPA-SiO₂). PHDESR-SiO₂ was then used to prepare a super hydrophobic surface on cotton fabric by a facile solution-immersion process method. Chemical structures, chemical compositions, wettability, surface morphology, and thermal properties were investigated by Fourier Transform Infrared Spectrum (FT-IR), ¹H-NMR spectrum, X-ray photoelectron spectroscopy (XPS), static contact angle analyzer, scanning electron microscopy (SEM), Particle size distribution (PSD) and thermo-gravimetric analysis (TGA). The results showed that the target product PHDESR-SiO₂ has an anticipative structure with many micro/nanostructure tubercles, a cross-linked network hydrophobic organosilicon resin film and many clusters of cylindrical dodecyl molecular brushes. This created super hydrophobic structure on the surface of the treated cotton fabrics. XPS analysis indicated that the long carbon chain groups had a slight tendency to enrich the film-air interface. In addition, PHDESR-SiO₂ can provide good hydrophobicity for the treated fabric. As the dose of PHDESR-SiO₂ increased, the hydrophobicity of the treated fabric enhanced and consequently the water static contact angle reached 152.5 °. This had little influence on the softness, color, and gas permeability of the fabrics. This makes it slightly stiff at high doses, and the super-hydrophobic cotton fabric also had good launderability.     

A study of comfort performance in cotton and polyester blended fabrics. I. Vertical wicking behavior

Vertical wicking model was developed based on Darcy’s law. In the model, permeability coefficient, capillary pressure and fabric thickness were used as the key parameters to describe wicking behavior. For the simulation and test, fiber type and fabric structure were chosen as variables. In a highly porous knit fabric, gravitational effect during the wicking process was significant. The higher the capillary pressure was, the higher was the wicking rise. Surface wetting tension, i.e., the specific fluid affinity of material, was newly defined to characterize different capillary pressures in various types of fabric structures. The model, the methodology and the results could provide an insight into fabric design to produce fabric with an optimum wicking performance.     

Modification of cotton fabric by mussel-inspired for oil/water separation

An oil/water separation cotton fabric with high separation efficiency has been successfully developed by combining mussel-inspired one-step copolymerization approach and Michael addition reaction. The cotton fabric was first coated with the adhesive polydopamine (PDA) film by simple immersion in an aqueous solution of dopamine at pH of 8.5. Then n-dodecyl mercaptan (NDM) was conjugated with PDA film through Michael addition reaction at ambient temperature. The chemical structure, surface topography, and surface wettability of the fabric were characterized by Fourier transform infrared spectroscopy (FTIR), scanning electron microscopy, and contact angle experiments, respectively. The results showed that as-prepared cotton fabric had highly hydrophobicity with the water contact angle of 145° and superoleophilicity with the oil contact angle of 0°. It exhibited desirable property of oil/water separation, and it had excellent potential to be used in practical applications and has created a new field for oil/water separation.     

Bioinspired Fabric with Superhydrophilicity and Superoleophobicity for Efficient Oil/Water Separation

The cotton fabric was modified with dopamine methacrylamide (DMA) based on mussel-inspired reaction and polymerized with zwitterionic sulfobetaine methacrylate (SBMA) through free radical polymerization reaction. The poly(DMA-SBMA) contained not only key chemical constituents of dopamine hydrochloride, which strongly adsorbed to fabric substrates, but also hydrophilic groups, providing a hydrophilic surface for fabric due to its strong interaction with water via electrostatic interactions. The chemical structure, surface topography, and surface wettability of the fabric were characterized by Fourier transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM), and contact angle experiments, respectively. The results showed that the water contact angle (WCA) of the treated fabric was ~0 °, whereas the underwater oil contact angle (OCA) was ~161 °, as compared to ~25 ° for the control one. It is expected that as-prepared fabrics could be applied in oil/water separation due to such special superhydrophilicity and superoleophobicity.     

Effect of fibre diameter and cross-sectional shape on moisture transmission through fabrics

The current work incorporates an experimental study on the effect of fiber cross sectional shape and fibre diameter on moisture transmission properties of the fabric. Water vapour transmission of the fabrics was measured using the PERMETEST. In plane liquid flow through the fabric was measured using a gravimetric in-plane wicking tester and vertical movement of liquid along the fibres against gravity was also observed using a vertical wicking tester. With the change in shape factor and fibre diameter, it is seen that with increase in fibre specific surface area wicking rate through fabric increases, whereas water vapour permeability of the fabric reduces.     

Thermal performance and flammability of poly(ethylene terephthalate) fabrics grafted with different monomers followed by electron beam irradiation

Electron beam irradiation grafting of acrylic acid (AAc), acrylamide (AAm), and dimethyl vinylphosphonate (DMVP) onto poly(ethylene terephthalate) (PET) fabrics was performed using a high-energy electron accelerator. Parameters affecting the graft polymerization of PET fabrics, including absorbed dose and monomer concentration, were investigated. Fourier transform infrared spectroscopy analysis confirmed that the monomers were grafted onto the PET fabrics. The thermal behavior of the grafted PET fabrics was investigated with thermogravimetric analysis. Findings showed that grafting with AAm could improve the thermal stability of PET. The limiting oxygen index values and vertical flammability test results showed that PET fabric graft-polymerized with AAc could improve the flammability and prevent melt dripping. Grafting with AAm and DMVP could improve the flame retardation property of PET fabric. Scanning electron micrographs showed that the surface morphology of the PET fabric samples was significantly influenced by graft polymerization, and that grafting with AAc could promote the formation of residual char and impart an anti-dripping quality to PET fabrics.     

Parametric study of CF4-plasma on the hydrophobicity of polyester synthetic leather

Atmospheric pressure plasma (APP) technology has been proven to be an effective method for improving the hydrophobicity of fabric surface. While many researchers have worked on apparel fabrics, polyester and synthetic leather fabrics, popular in the luxury textile market, have been examined rarely. In this regard, this paper reports the effects of APP treatment using tetrafluoromethane (CF₄) as the polymerizing monomer on hydrophobicity of polyester synthetic leather. The polyester synthetic leather samples were treated under various parameters and hydrophobicity was found to be greatly enhanced under a certain range of treatment conditions. An optimization of the treatment parameters was conducted and the results showed that a hydrophobic surface with a contact angle of 106 ° was achieved, compared to the untreated sample’s 0 °.     

A study of physical modification on grey cotton by laser irradiation

The surface morphology of the CO₂ laser treated grey cotton fabrics was studied which showed a characteristics sponge-like structure on cotton fibres after treating with CO₂ laser irradiation. The laser treatment parameters ranging from 100 to 150 pixel time and 40 to 70 dot per inch (dpi) were irradiated on the grey cotton fabrics directly and the degree of physical modifications, such as surface morphology, wettability and fabric strength, were changed accordingly with various laser treatment parameters. The surface morphology, wettability and tensile strength of cotton fibre treating with laser were evaluated using different instruments, such as Scanning Electron Microscope (SEM), contact angle meter and tensile strength machine. In spite of creating a sponge-like structure on fibre surface after treating with laser, the wettability of the samples was highly improved but the tensile strength was decreased.     

Plasma-assisted surface modification of polyester fabric for developing halochromic properties

In the field of textiles, introducing pH-sensitive dyes onto fibrous materials is a promising approach for the development of flexible sensor. In this study, poly(ethylene terephthalate) (PET) textile surface with halochromic properties was fabricated by plasma-assisted sol-gel coating, followed by immobilization of two different azo pH-indicator dyes; namely Brilliant yellow and Congo red by conventional printing technique of fabrics. 3-aminopropyltriethoxysilane (APTES) was used as a coupling agent for attaching the pH-sensitive dyes through its terminal amines. The surface immobilization of APTES on PET fabric was conducted by the pad-dry-cure method. Moreover, the influence of oxygen plasma pre-treatment and the method of post-treatment either by oxygen plasma or by thermal treatment on the stability of sol-gel based matrix was investigated. The morphology and chemistry of 3-aminopropyltriethoxysilane coated PET surfaces were examined by using surface sensitive methods including electrokinetic and time-dependent contact angle measurements as well as X-ray photoelectron spectroscopy (XPS). In addition, fastness tests of the printed fabrics and color strength were carried out to assess the effectiveness of the fabric surface modification. Results indicate that sol-gel matrix exhibited a more stability by thermal post-treatment at 150 C for 5 min. Also, the results revealed that the printed fabrics with halochromic properties demonstrated sufficient stability against leaching by washing. The current work opens up a novel opportunity to develop flexible sensors based on fibrous materials, which have the potential to be employed in variable industrial applications.     

Hydrophilic modification of PET fabric via continuous photografting of acrylic acid (AA) and hydroxyethyl methacrylate (HEMA)

Poly(acrylic acid) and poly(hydroxyethyl methacrylate) were introduced onto PET fabrics by UV-induced photografting to improve its hydrophilicity. Several factors affecting the photografting were studied including irradiation energy, monomer, and photoinitiator (PI) concentrations. ATR and ESCA analyses proved successful grafting of the two monomers onto PET. Morphology of fabric surface was examined using FE-SEM. Both zeta potential and water wetting time of the grafted PET fabrics decreased with increasing grafting yield. Also cationic dyeability of the grafted PET fabrics increased because of the increased electrostatic interactions between the anionic dyeing sites and cationic dyes.     

Study of moisture and thermal transfer properties as a function of the fiber material variation

The properties of moisture transfer and the comfort of mesh-structured fabrics with various knit compositions and properties were investigated. The comfort effects of the double knitted fabrics combined with different cross-shaped fibers composed of dyeable-polypropylene (PPd) and regular polyester (PET) double-knitted fabrics were studied. A series of PET, PPd, Coolmax^® (Cm) with single knitted fabrics and PPd/Cm with double knitted fabrics were evaluated to determine the physical properties and wearing performance for comfortable clothing. To compare the structural properties involving the vapor transfer of 4 types of fabrics with different fiber compositions, fiber types, weights, and thicknesses, the surface structure and pore characteristics were evaluated by scanning electron microscopy and a capillary flow porometer. The properties of moisture transfer were tested using vertical wicking and gravimetric absorbent testing system (GATS). In addition, the comfort performance measured by the thermal insulation value (Rt) and moisture permeability index (im) with a thermal manikin in a conditioned walk-in environmental test chamber was predicted. The result showed that the PPd/Cm sample has potential applications as good comfort fabric materials.     

Influence of oxygen plasma pre-treatment on the water repellency of cotton fibers coated with perfluoroalkyl-functionalized polysilsesquioxane

Oxygen plasma pre-treatment was applied to cotton fabric with the aim of improving the water repellency performance of an inorganic-organic hybrid sol-gel perfluoroalkyl-functionalized polysilsesquioxane coating. Cotton fabric was pre-treated with low-pressure oxygen plasma for different treatment times and operating powers. Afterward, 1H,1H,2H,2H-perfluorooctyltriethoxysilane (SiF) was applied to the cotton fabric samples using the pad-dry-cure method. The surfaces of the untreated and modified cotton fibers were characterised using Fourier transform infrared spectroscopy, Xray photoelectron spectroscopy, scanning electron microscopy, and atomic force microscopy. The water repellency of the SiF-coated fabric samples was evaluated using static and sliding contact angle measurements with water. The results show that the plasma treatment with the shortest treatment time (10 s) and the lowest operating current (0.3 A) increased the atomic oxygen/carbon ratio of the cotton fiber surface from 0.6 to 0.8 and induced the formation of a nano-sized grainy surface. Increasing the plasma treatment time and/or operating current did not intensify the surface changes of the cotton fibers. Such saturation effects were explained by the large influence of reactive oxygen atoms during the plasma treatment. The measured static water contact angles on the surface of the untreated and plasma pre-treated and SiF-coated cotton fabrics showed that the oxygen plasma pre-treatment enabled the increase of the water contact angle from 135° to ≈150°, regardless of the applied plasma treatment time and discharge power. This improvement in the hydrophobicity of the SiF coating was followed by a decrease in the sliding angle of water droplets by more than 10° compared to the plasma untreated and SiF-coated sample characterized by a water sliding angle of 45°. Additionally, measurements of the water sliding angle revealed that the increase of the static contact angle from 149° to 150° corresponded to a drop of the water sliding angle from 33 to 24°, which suggests that the plasma pre-treatment of 20 s at an operating current of 0.3 A produced the best water-repellent performance of the SiF-coated cotton fabric.     

A Novel Semi-bionanofibers through Introducing <Emphasis Type="Italic">Tragacanth Gum</Emphasis> into PET Attaining Rapid Wetting and Degradation

Untreated polyethylene terephthalate has limitation in some medical applications, such as wound dressing due to the hydrophobic property. Thereby, Tragacanth Gum (TG) as a natural polysaccharide utilized in polymer solution led to novel semi-bionanofibers of PET/TG blends (15:1, 15:2 and 15:3) through electrospinning method. Fourier transform infrared spectroscopy results confirmed the existence of hydrophilic groups of TG such as hydroxyl groups. Moreover, twice water uptake of PET/TG comparing with PET nanofibers indicated the hydrogel properties, also PET/TG nanofibers possessed high surface wettability through reduction of contact angle from 113 to 0°. Further, differential scanning calorimetry analysis indicated the alteration in the crystalline structure of PET/TG nanofibers that led to faster degradation in various pH values. The SEM images of PET/TG nanofibers displayed the greater average diameter with increasing TG content (283 nm) comparing with PET nanofibers (193 nm). Also introducing more TG in the nanofibers exhibited lower mechanical properties.