Effect of degree of polymerization on the mechanical properties of regenerated cellulose fibers using synthesized 1-allyl-3-methylimidazolium chloride

1-Ally-3-methylimidazolium chloride ([AMIM]Cl) was successfully synthesized and was used as a green spinning solvent for cellulose. The celluloses of various degrees of polymerization (DP) were dissolved in the [AMIM]Cl to obtain 5 % (w/w) cellulose solutions, which were regenerated to cellulose fibers through wet spinning process. Of three different regenerated cellulose fibers with different DPs, a DP of 2,730 was gave the strongest regenerated fiber without drawing having a tensile strength of 177 MPa and an elongation at break of 9.6 % respectively, indicating that celluloses of higher molecular weight can be entangled and oriented more easily. Also maximum draw ratio of the as-spun fibers increased from 1.2 to 1.7 with increasing degree of polymerization leading to a tensile strength and modulus of 207 MPa and 48 GPa, respectively. Particularly the tensile modulus was substantially higher than those of lyocell and high performance viscose fibers of 20 GPa or less. The higher DP of pristine cellulose was critical in increasing the mechanical properties such as tensile strength and elongation at break of the as-spun fibers coupled with higher tensile modulus after drawing.     

Structure and properties of syndiotactic polystyrene fibers prepared in high-speed melt spinning process

High-speed melt spinning of syndiotactic polystyrene was carried out using high and low molecular weight polymers, HMs-PS and LMs-PS, at the throughput rates of 3 and 6 g/min. The effect of take-up velocity on the structure and properties of as-spun fibers was investigated. Wide angle X-ray diffraction (WAXD) patterns of the as-spun fibers revealed that the orientation-induced crystallization started to occur at the take-up velocities of 2–3 km/min. The crystal modification wasα-form. Birefringence of as-spun fibers showed negative value, and the absolute value of birefringence increased with an increase in the take-up velocity. The cold crystallization temperature analyzed through the differential scanning calorimetry (DSC) decreased with an increase in the take-up velocity in the low speed region, whereas as the melting temperature increased after the on-set of orientation-induced crystallization. It was found that the fiber structure development proceeded from lower take-up velocities when the spinning conditions of higher molecular weight and lower throughput rate were adopted. The highest tensile modulus of 6.5 GPa was obtained for the fibers prepared at the spinning conditions of LMs-PS, 6 g/min and 5 km/min, whereas the highest tensile strength of 160 MPa was obtained for the HMs-PS fibers at the take-up velocity of 2 km/min. Elongation at break of as-spun fibers showed an abrupt increase, which was regarded as the brittle-ductile transition, in the low speed region, and subsequently decreased with an increase in the take-up velocity. There was a universal relation between the thermal and mechanical properties of as-spun fibers and the birefringence of as-spun fibers when the fibers were still amorphous. The orientation-induced crystallization was found to start when the birefringence reached — 0.02. After the starting of the orientation-induced crystallization, thermal and mechanical properties of as-spun fibers with similar level of birefringence varied significantly depending on the processing conditions.     

Matrix-fibril morphology development of polypropylene/poly(butylenes terephthalate) blend fibers at different zones of melt spinning process and its relation to mechanical properties

Different shapes of dispersed phase such as sphere, laminar and fibrillar can form in the matrix phase of polymer blends. Production of blend fibers in melt spinning process can result more effective in fibrillar phase morphology formation than in other processes. In this research, the matrix-fibril morphology development during the melt spinning of polypropylene/poly(butylenes terephthalate) was studied. The shapes of blend dispersed phase collected from different zones of the melt spinning line were evaluated by scanning electron micrographs (SEM) and rheological mechanical spectra (RMS). The results showed that fibrillar shape could not be created in the PP/PBT blend fiber samples exited from the spinneret orifice (gravity spun fibers) at low contents (5 percent) of the PBT dispersed phase. However, a complete fibrillar structure was formed in all the as-spun PP/PBT blend fiber samples (melt drawn). The rheological evaluations confirmed a network structure resulting from fibril formation for the samples with high contents (20–40 %) of the PBT dispersed phase and the formation of spherical shape with low contents (5–10 %) of the PBT dispersed phase in matrix of the blend fibers. It was observed that the flow fields of processing zones and blend ratio, in producing the blend fibers, have intensive effects on morphological variations; besides there was a strong relation between the mechanical and morphological properties.     

Miscibility of flame retardant epoxy resin with poly(ethylene terephthalate) and the characterizations of the blends

Epoxy resin containing bromine compound was melt blended with PET to obtain flame retardant polymer. The blend product was characterized by DSC, SEM, intrinsic viscosity and melt index measurements. The reaction between the epoxy group of DGEBBA (diglycidyl ether of brominated bisphenol A) and the carboxyl (or hydroxyl) end group of PET led to cross-linking of PET chains, and the intrinsic viscosity and melt index (MI) were increased in the range of equivalent amount of epoxy resin (within 1 %). DSC data revealed that the epoxy resin was not located in the crystalline region but was appeared in the amorphous region of PET matrix. Good miscibility of epoxy resin resulted in the decrease of crystallization temperature and glass transition temperature of PET. The blend was spun into fiber without any problems such as swelling or draw resonance, however, the mechanical properties were decreased as the amount of the DGEBBA was increased.     

The structural development and the thermal behaviours in the heat treated poly(p-phenylene terephthalamide) fibers

Poly(p-phenylene terephthalamide) fibers prepared by dry-jet wet spinning processes have a notable response to very brief heat treatment (seconds) under tension. The modulus of the as-spun fiber can be greatly affected by the heat treatment conditions (temperature, tension and duration). The crystallite orientation and the fiber modulus will increase by this short-term heating under tension. The present research reports the heat treatment techniques, devices and its process conditions. It reports in details the structural relationships between the fiber properties which are influenced by the heat treatment process. In particular, focuses deeply on the effect of the crystal orientation changes of the fibers, on the mechanical properties and, also, investigates the thermal degradation steps & behaviours of the heat treated fibers. The heat treated PPTA fibers have a molecular orientation higher than that for the as-spun one.     

Structure development and dynamic properties in high-speed spinning of high molecular weight PEN/PET copolyester fibers

The structure development and dynamic properties of fibers produced by high-speed spinning of P(EN-ET) random copolymers were investigated. The as-spun fibers were found to remain amorphous up to the spinning speed of 1500 m/min, and subsequent increases in speed resulted in the crystalline domains containing primarilyα crystalline modification of PEN. Theβ modification was not found up to spinning speeds of 4500 m/min. On the other hand, annealing of constrained fibers spun at the 2100 m/min at 180, 200, and 240°C exhibitedβ-form crystalline structure, while the annealed fibers spun in 600–1500 m/min range exhibited dominantlyα-form. Howeverβ-form crystals disappeared above the spinning speed of 3000 m/min. With increasing spinning speeds from 600 to 4500 m/min, the storage modulus of as-spun fibers increased continuously and reached a value of about 10.4 Gpa at room temperature. The tanδ curves showed theα-relaxation peak at about 155–165°C, which is considered to correspond to the glass transition. Theα-relaxation peaks became smaller and broader, and shift to higher temperatures as the spinning speed increases, meaning that molecular mobility in the amorphous region is restricted by increased crystalline domain.     

Green composites. II. Environment-friendly, biodegradable composites using ramie fibers and soy protein concentrate (SPC) resin

Fully biodegradable and environment-friendly green composite specimens were made using ramie fibers and soy protein concentrate (SPC) resin. SPC was used as continuous phase resin in green composites. The SPC resin was plasticized with glycerin. Precuring and curing processes for the resin were optimized to obtain required mechanical properties. Unidirectional green composites were prepared by combining 65 % (on weight basis) ramie fibers and SPC resin. The tensile strength and Young’s modulus of these composites were significantly higher compared to those of pure SPC resin. Tensile and flexural properties of the composite in the longitudinal direction were moderate and found to be significantly higher than those of three common wood varieties. In the transverse direction, however, their properties were comparable with those of wood specimens. Scanning electron microscope (SEM) micrographs of the tensile fracture surfaces of the green composite indicated good interfacial bonding between ramie fibers and SPC resin. Theoretical values for tensile strength and Young’s modulus, calculated using simple rule of mixture were higher than the experimentally obtained values. The main reasons for this discrepancy are loss of fiber alignment, voids and fiber compression due to resin shrinking during curing.     

Comparison of the structure-property relationships for PTT and PET fibers spun at various take-up speeds

A comparison of poly(trimethylene terephthalate)(PTT) and poly(ethlene terephthalate)(PET) fibers spun at various take-up speeds was presented. Fiber characterization included tensile and thermal properties, optical birefringence, density, sonic modulus, boil-off shrinkage, and wide-angle X-ray diffraction. The phenomenon of stress-induced crystallization was inferred from the X-ray diffraction diagrams for fibers spun with take-up speeds over 4000 m/min. The tenacity and elongation of PTT and PET fiber showed typical results, but the initial modulus of PTT fiber was nearly unchanged over the entire take-up speed range (2000–7000 m/min), whereas that of PET, as expected, increased monotonically with increasing take-up speed. This divergent behavior could be explained by the different molecular deformations in the c-axis as determined from X-ray diffraction patterns. The fiber crystallinity, density, and heat of fusion of both polymers increased with take-up speed. The boil-off shrinkage decreased with increasing take-up speed. The optical birefringence of the two fiber types showed a maximum level at a take-up speed of ca. 5000 m/min. The melting temperature behavior of PTT fiber was different from that of PET fibers. It was found that PTT is less sensitive to stress induced changes at high spinning speeds than is PET.     

Preparation and characterization of bacterial cellulose/hydroxypropyl chitosan blend as-spun fibers

In the work, N-methylmorpholine-N-oxide monohydrate (NMMO·H₂O) was used as a solvent to solve bacterial cellulose (BC) and hydroxypropyl chitosan (HPCS) together, and regenerated bacterial cellulose (RBC)/HPCS blend as-spun fibers were prepared by blending BC with HPCS via wet-spinning in the Lyocell process. Structure and properties of the blend as-spun fibers were characterized by different techniques, together with the antibacterial activity of the blend as-spun fibers against Staphylococcus aureus. Results revealed that HPCS was mixed with BC very well. The blend as-spun fibers showed a rough and folded surface morphology and an interior pore structure on the cross-section. Compared with pure RBC as-spun fibers, the blend as-spun fibers had lower degree of crystallinity and thermal stability. Although extension at break of the blend as-spun fibers was lower than the pure RBC as-spun fibers, their tensile strength and modulus had been enhanced obviously. The blend as-spun fibers were also found to exhibit excellent antibacterial activities against S. aureus.     

Polyester fiber production using virgin and recycled PET

In this study, the design and construction of an extrusion equipment with spinning fiber devices has been developed to produce polyester fiber from virgin and recycled polyethylene terephthalate (PET). Several operating parameters (i.e., pressure, temperature, feed flow rate, extrusion speed and extruder design) have been analyzed to identify the best process conditions. In particular, this study has focused on a detailed analysis for the processing of recycled raw material for polyester textile fiber applications considering the variability of the process and identifying alternatives to minimize the impact on the quality parameters such as the fiber diameter and mechanical specifications. The experimental results were compared with the values calculated using a theoretical model, which has been developed for these particular cases. The mathematical analysis of the mass flow showed a very good agreement with respect to the experimental data, where there was a percentage difference < 3 %. It was found that the fiber diameter is a function of intrinsic viscosity (VI) or melt flow index (MFI). Finally, the mechanical properties of the fibers were evaluated and results indicated that the fiber with higher average molecular weight showed higher tenacity and lower Young’s modulus values.     

Air-gap spinning of cellulose/ionic liquid solution and its characterization

In order to study the effects of the spinning conditions on the structure and the properties of the regenerated fiber, cellulose was dissolved in ionic liquid and then spun into fiber using an air-gap spinning process. The solution concentration, the take-up speed and the fixation of the fiber ends during coagulation improved the crystallinity and the tensile strength at the same time. The fiber surface became smooth by addition of DMF (dimethylformamide). However, it decreased the crystallinity and the tensile strength of the fibers. We revealed that the developed structure during coagulation determined the morphology and the properties of the fibers. The co-solvent resulted in smooth surface of the fiber and also changed the mechanical properties.     

Comparative study of the mechanical properties of polyester resin with and without reinforcement with fiber-glass and furcraea cabuya fibers

A commercially available polyester resin was reinforced with cabuya fibers. The experimental variables were the fiber loading and the length of the fiber. Tensile strength, flexural strength, and the Izod impact resistance were measured for the samples and compared to the polyester resin performance without reinforcement. Mechanical properties of the cabuya fiber reinforced material were also compared with the same resin but reinforced with glass fibers. An increase in fiber load decreases the tensile strength for the cabuya reinforced composite, where a value of 52.6 MPa corresponded to the tensile stress of the resin without reinforcement and a value of 34.5 MPa for the best reinforcement achieved with cabuya. An increase in both fiber load and length increases the Young’s modulus of the cabuya reinforced material, and a maximum value of 2885 MPa was obtained. The Young’s modulus and impact resistance values for the cabuya composite (2885 MPa and 100.87 J/m, respectively) reached higher values than those obtained for non-reinforced polyester material (2639 MPa and 5.82 J/m, respectively), and lower than the glass fiber composite (5526 MPa and 207.46 J/m, respectively); while the tensile and flexural strength obtained for the cabuya composite (34.5 MPa and 32.6 MPa, respectively) were lower than the unreinforced (52.6 MPa and 62.9 MPa, respectively) and glass fiber reinforced polyester (87.3 MPa and 155 MPa, respectively).     

Effect of co-monomer ratio in ABS and wood content on processing and properties in wood/ABS composites

Acrylonitrile-Butadiene-Styrene copolymers (ABS) reinforced with wood flour were investigated for rheological, mechanical and thermal properties. Three grades of commercial ABS resin (high flow (HF-ABS), medium impact (MI-ABS) and super high impact (SI-ABS) grades) were characterized using H-NMR and elemental analysis for the determination of co-monomer content. Wood flour from Para rubber trees treated with N-2 (aminoethyl)-3-(aminopropyl) trimethoxy silane was blended with ABS in the melt blending process using a twin-screw extruder. Wood flour contents used in this work were 0.0 %, 9.1 %, and 33.3 % wt. The composites with higher acrylonitrile contents showed higher melt viscosity especially at the low shear rate. Carreau’s model was used for curve-fitting. The extrudate swell ratio of the composites tended to increase at the shear rate of 10–500 s⁻¹ and then decreased dramatically once the shear rate were further applied. Neat ABS and wood/ABS composites with higher butadiene content illustrated a higher swelling ratio. The neat MI-ABS and composites showed the highest ultimate tensile strength and modulus due to the butadiene content effect. As the wood flour loading was increased, the tensile modulus of all ABS composites increased with the sacrifice of the tensile strength of composites. The elongation at break and impact strength were noticeably the highest for wood/SI-ABS composites among all because of the effect of rubbery butadiene content. Thermal stability of plastic in 9.1 % wood in HF-ABS composites was improved compared with the neat HF-ABS due to the low acrylonitrile content.     

Effect of hot-stretching on morphology and mechanical properties of electrospun PMIA nanofibers

Well-aligned PMIA nanofiber mats were fabricated by electrospinning and then hot-stretching along the fiber axis was used to improve the mechanical properties of nanofibers in this paper. Scanning electron microscopy (SEM), X-ray diffraction (XRD) and Differential scanning calorimetry (DSC) were used to characterize the morphology and properties of nanofibers. The results showed that the nanofibers became thinner and better alignment than the as-spun nanofibers after hotstretching, and the average diameter of the nanofibers decreased with the increasing of the tensile force. In the same time, hotstretching improved the crystallinity and T _g of the as-spun PMIA nanofibers. The tensile strength and modulus of the hotstretched nanofiber mats peaked at ca.50 % and ca.196 % respectively at the tensile force of 12 N compared with the as-spun nanofiber mats.     

Developing an intelligent fiber migration simulator in spun yarns using a genetic fuzzy system

The mechanical and physical properties of spun yarns and fabrics depend not only on mechanical properties of the fibers making up the yarn, but also geometrical arrangement of fibers, known as fiber migration. The main aim of this research is to introduce a new approach to predict migratory behavior of spun yarns. Achieving the objectives of this research, general physical, mechanical and structural properties of spun yarns together with existing standards were thoroughly studied. A hybrid intelligent model was developed based on a Genetic Fuzzy System (GFS) to model the relationships between migration of fibers in spun yarns and some physical and mechanical properties of spun yarns. Results indicated that the developed fuzzy expert system can be used as an intelligent simulator to predict yarn migratory parameters.     

Effect of fiber length on mechanical behavior of coir fiber reinforced epoxy composites

Fiber reinforced polymer composites have played a dominant role for a long time in a variety of applications for their high specific strength and modulus. The fiber which serves as a reinforcement in reinforced plastics may be synthetic or natural. To this end, an investigation has been carried out to make use of coir, a natural fiber abundantly available in India. Natural fibers are not only strong and lightweight but also relatively very cheap. The present work describes the development and characterization of a new set of natural fiber based polymer composites consisting of coconut coir as reinforcement and epoxy resin as matrix material. The developed composites are characterized with respect to their mechanical characteristics. Experiments are carried out to study the effect of fiber length on mechanical behavior of these epoxy based polymer composites. Finally, the scanning electron microscope (SEM) of fractured surfaces has been done to study their surface morphology.     

Thermo-mechanical and morphological properties of short natural fiber reinforced poly (lactic acid) biocomposite: Effect of fiber treatment

Untreated oil palm empty fruit bunch (REFB), alkali treated EFB (AEFB), ultrasound treated EFB (UEFB) and simultaneous ultrasound-alkali treated EFB (UAEFB) short fibers were incorporated in poly(lactic acid) (PLA) for fabricating bio-composites. The REFB fiber-PLA (REPC) and treated EFB (TEFB) fiber-PLA (TEPC) composites were prepared and characterized. Glass transition temperature, crystal melting temperature, decomposition temperature, melt flow index, density and mechanical properties (tensile strength, tensile modulus and impact strength) of TEPC are found to be higher than those of REPC. The observed crystallization temperature of TEPC is lower than that of REPC. Among all samples, TEPC prepared from UAEFB fiber shows better performances than other samples fabricated by REFB and AEFB fibers. Scanning electron microscopy, Fourier transform infrared spectroscopy and XRD analyses well support all the observed results.     

Influence of the draw ratio on the mechanical properties and electrical conductivity of nanofilled thermoplastic polyurethane fibers

Electrically conducting textile fibers were produced by wet-spinning under various volume fractions using thermoplastic polyurethane (TPU) as a polymer and carbon black (CB), Ag-powder, multi-walled carbon nanotubes (MWCNTs), which are widely used as electrically conducting nanofillers. After applying the fiber to the heat drawing process at different draw ratios, the filler volume fraction, linear density, breaking to strength, and electrical conductivity according to each draw ratio and volume fraction. In addition, scanning electron microscopy (SEM) images were taken. The breaking to strength of the TPU fiber containing the nanofillers increased with increasing draw ratio. At a draw ratio of 2.5, the breaking to strength of the TPU fiber increased by 105 % for neat-TPU, 88 % for CB, 86 % for Ag-powder, and 127 % for MWCNT compared to the undrawn fiber. The breaking to strength of the TPU fiber containing CB decreased gradually with increasing volume fraction, and in case of Ag-powder, it decreased sharply owing to its specific gravity. The electrical conductivity of the TPU fiber containing CB and Ag-powder decreased with increasing draw ratio, but the electrical conductivity of the TPU fiber containing MWCNT increased rapidly after the addition of 1.34 vol. % or over. The moment when the aggregation of MWCNT occurred and its breaking to strength started to decrease was determined to be the percolation threshold of the electrical conductivity. The heat drawing process of the fiber-form material containing the anisotropic electrical conductivity nanofillers make the percolation threshold of the electrical conductivity and the maximum breaking to strength appear at a lower volume fraction. This is effective in the development of a breaking to strength and electrical conductivity.     

Physical and mechanical properties of jute, bamboo and coir natural fiber

A systematic study has been carried out to investigate the mechanical and physical properties of jute, bamboo and coir (brown and white) single fibers. The tensile properties (tensile strength, Young’s modulus and strain to failure) were determined by varying span length. Scanning electron microscopic analysis was also carried out to determine the physical properties of fibers in order to correlate with its strength, Young’s modulus and strain to failure. The Young’s modulus and strain to failure were corrected using newly developed equations. The study revealed that with increasing test span length the Young’s modulus increased and tensile strength as well as strain to failure decreased. This is because no extensometer could be used in this test set-up and machine displacement (denoted by α) was used for the modulus determination. It is also attributed that larger span length helps to minimize the machine displacement compared to smaller ones due to the reduced relative effect of slippage in the clamps. Among all fibers, the Young’s modulus of bamboo fiber was the highest. Jute fiber had smoother surface compared to other three examined fibers.     

Effect of temperature and durations of heating on coir fibers

Biocomposites derived from polymeric resin and lignocellulosic fibers may be processed at temperatures ranging from 100 °C to 230 °C for durations of up to 30 min. These processing parameters normally lead to the degradation of the fiber's mechanical properties such as Young's modulus (E), ultimate tensile strength (UTS) and percentage elongation at break (%EB). In this study, the effect of processing temperature and duration of heating on the mechanical properties of coir fibers were examined by heating the fibers in an oven at 150 °C and 200 °C for 10, 20 and 30 min to simulate processing conditions. Degradation of mechanical properties was evaluated based on the tensile properties. It was observed that the UTS and %EB of heat treated fibers decreased by 1.17-44.00% and 15.28-81.93%, respectively, compared to untreated fibers. However, the stiffness or E of the fibers increased by 6.3-25.0%. Infra red spectroscopy (FTIR), thermogravimetric analysis (TGA) and scanning electron microscopy (SEM) were used to elucidate further the influence of chemical, thermal and microstructural degradation on the resulting tensile properties of the fibers. The main chemical changes observed at 2922, 2851, 1733, 1651, 1460, 1421 and1370 cm⁻¹ absorption bands were attributed to oxidation, dehydration and depolymerization as well as volatization of the fiber components. These phenomena were also attributed to in the TGA, and in addition the TGA showed increased thermal stability of the heat treated coir fibers with reference to the untreated counterparts which was most probably due to increased recrystallization and cross linking. The microstructural features including microcracks, micropores, collapsed microfibrils and sort of cooled molten liquid observed on the surface of heat treated coir fibers from the scanning electron microscope (SEM) could not directly be linked to the effect of temperature and durations of heating although such features may have largely account for the lower tensile properties of heat treated coir fibers with reference to untreated ones.