Fast response photochromic textiles from hybrid silica surface coating

In this study, a hybrid silica sol-gel embedded with a photochromic dye has been applied to wool fabric to form a photochromic coating. The treated wool fabrics showed very quick photochromic response. Five different silanes have been used as the silica precursor, and the resultant coating showed slight differences in photochromic performance, fabric washing fastness, and surface hydrophilicity. However, the silica type had a considerable influence on fabric handle property. The silica matrix from the silane containing a long alkyl chain had a very little influence on the fabric handle and better photochromic performance than those from other different silane precursors.     

Application of silver nanoparticles as an antibacterial mordant in wool natural dyeing: Synthesis,antibacterial activity,and color characteristics

Madder is a natural colorant which is commonly applied with metal salts as a mordant to improve its affinity to fibers and color fastness. Madder produces an insoluble complex or lake in the presence of metal ions on mordanted fabric. In this study, wool fabric was pretreated with AgNPs (silver nanoparticles) as a mordant, then dyed with madder. The wool fabric samples were examined by scanning electron microscopy (SEM) and their colorimetric characteristics were evaluated. The formation of spherical silver nanoparticle was confirmed using UV-Visible spectroscopy, SEM images, and elemental analysis. The average size of synthesized silver nanoparticles on the surface of wool fibers is around 73 nm. The dyed wool samples were pretreated with different concentration of Ag⁺ ions or AgNPs, which showed higher color strength value compared to untreated dyed wool fabric. This pretreatment also presented good antibacterial activity.     

Dimensional properties of low temperature plasma and silicone treated wool fabric

Three different silicone polymer systems, such as aminofunctional, epoxyfunctional, and hydrophilic epoxyfunctional silicone polymers, were applied onto plasma pretreated wool fabric to improve the dimensional properties. The results showed that the plasma pretreatment modified the cuticle surface of the wool fiber and increased the reactivity of wool fabric toward silicone polymers. Felting shrinkage of plasma and silicone treated wool fabric was decreased with different level depending on the applied polymer system. Fabric tear strength and hand were adversely affected by plasma treatment, but these properties were favorably restored on polymer application. Therefore, it has been concluded that the combination of plasma and silicone treatments can achieve the improved dimensional stability, and better performance properties of wool fabric. The surface smoothness appearances of treated fabrics were measured using a new evaluation system, which showed good correspondence with the results of KES-FB4 surface tester.     

A comparative study of wool fibre surface modified by physical and chemical methods

The wool scale present on the fibre surface gives rise to certain unwanted effects such as felting and poor wettability in textile wet processing. In general practice, the removal of scale was done either by surface modification through physical/chemical degradation of scale or by deposition of a polymer on the scale. In modern treatment, combination of both methods is usually carried out. Since the deposition of a polymer on the fibre surface depends much on the surface characteristic of the fibre, therefore, the surface property of modified fibre is an important factor for polymer application. On the other hand, the surface modification methods may also result in improved hydrophilicity of fibre. The present paper investigated the surface physico-chemical properties of wool fibre under the influence of different surface modification treatments: (i) low temperature plasma (LTP) treatment with nitrogen gas and (ii) chlorination. The surface physico-chemical properties of the LTP-treated and chlorinated wool fibres were studied which included contact angle measurement with different solvents, determination of critical surface tension and surface free energy. Experimental results showed that these selected properties were altered after the surface modification treatments. In addition, a polymer was deposited in the treated wool fabrics and scanning electron microscope was used for assessing the surface morphology.     

A comparative study on wool bio-antifelting based on different chemical pretreatments

The enzymatic antifelting of wool with proteases, which is referred to as bio-antifelting, has become a promising eco-friendly alternative to conventional chlorination treatment. However, wool bio-antifelting in industrial scale has not been reached so far due to its unsatisfactory shrink-resistance and uncontrolled action in fiber damage. In this paper, the action and mechanism of two kinds of chemical pretreatments, i.e., hydrogen peroxide and dichlorodicyanuric acid pretreatments on the shrink-resistance of protease-treated wool fabrics were investigated and compared. The results show that although hydrogen peroxide treatment could decrease the shrinkage of wool in comparison with untreated one, its contribution to the enhancement of wool bio-antifelting with protease was not remarkable. An effective shrink-resistance can be obtained when the wool fabric was treated with dichlorodicyanuric acid and protease consecutively. Both of the two chemical pretreatments could improve the wettability and whiteness of protease-treated wool. The mechanism of different pretreatments for enhancing wool bio-antifelting with protease was further illustrated and compared via several microscopic analyses such as Allwörden’s reaction, FTIR-ATR and SEM. The comprehensive comparison for wool bio-antifelting based on different chemical pretreatments reveals the difference of hydrogen peroxide and dichlorodicyanuric acid pretreatments in antifelting mechanism, which is valuable for getting a clear understanding and further modification of wool bio-antifelting.     

Transglutaminase treatment for improving wool fabric properties

The microbial transglutaminase (mTGase) is used as a bio-catalyst to repair the wool damages caused by chemical or enzymatic treatments. In this paper, the effect of mTGase on the degree of yarn strength, area shrinkage, wettability, and the dyeing properties of wool was investigated. Through mTGase treatment, the yarn strength was improved about 22.2 %. The knitted wool fabrics treated with mTGase after pretreatment of H₂O₂ and protease displayed 7.5 % of area shrinkage and about 22.3 % recovery in tensile strength when compared with those treated without mTGase. Also, mTGase treatment could improve the wettability and dyeing properties of wool fabrics. With the increase of mTGase concentration, the initial dye exhaustion increased significantly and the time to reach the dyeing equilibrium was shortened. It was evident that the improvement of dyeing properties was closely related to the improvement of wettability performance of wool fabric by using transglutaminase.     

Preparation and characterizations of polypyrrole on liquid ammonia pre-treated wool fabric

Wool fabric was treated with liquid ammonia at -40 °C for 30 and 60 s prior to the application of polypyrrole (PPy). The polymer was deposited on wool fiber using the chemical oxidation method with 0.02 and 0.05 mol/l (Py) monomer concentration and FeCl₃ as a catalyst. Functional groups of wool samples were analyzed using FT-IR, and surface morphology was investigated using SEM micrographs. Properties such as water absorbency, surface resistivity, abrasion resistance, weight add-on, and air permeability of coated specimens were explored. The FT-IR outcomes revealed the liquid ammonia pre-treatment changed the amount of amide I (NH), cystic acid, cystic monoxide, and dioxide content of the fiber. SEM micrographs revealed the descaling of wool surface after pre-treatment and smooth coating of polymer. Pre-treatment of wool in liquid ammonia improved absorbency of wool fabric with respect to the treatment duration. The surface resistivity of wool fabric decreased with the increase of monomer concentration and pre-treatment duration. The results of abrasion resistance confirmed that the pre-treated fabric exhibited lower loss of polymer after 200 cycles of abrasion. The weight of the fabric was increased and air permeability decreased when the monomer concentration and liquid ammonia pre-treatment duration was increased.     

Laser treatment of the wool fabric for felting shrinkage control

Laser treatment is one of the technologies which are able to eliminate all the adverse effects on the environment caused by chemical treatment commonly used in textile finishing. In this research, we investigated the use of laser treatment for the purpose of wool felting shrinkage control, and compared its effectiveness with that of the traditional chlorination treatment method. The wool fabric was exposed to an industrial laser at two different power levels and two sweep speeds. We found that upon selecting the appropriate treatment parameters, the laser treatment is effective in reducing felting shrinkage of wool fiber by its etching effects on the scales of the wool fiber as shown by the scanning electron micrographs. Too high energy exposure of the wool fiber by laser radiation causes excessive fabric strength loss. We also found that the laser-treated wool has felting shrinkage reduction similar to that treated using the traditional chlorination procedure. The laser technology presents an alternative wool processing method to replace the tradition chlorine treatment method. If this technology can be applied to wool felting-proof finishing on a commercial scale, it will significantly benefit the environment by completely elaminating the harzardous chlorine compounds currently by the industry.     

A bio-antifelting agent based on waterborne polyurethane and keratin polypeptides extracted by protease from waste wool

A bio-composite made from keratin polypeptides and waterborne polyurethane was firstly employed as a bioantifelting agent for wool fabric. The keratin polypeptides, extracted from the waste wool fibers with the protease Esperase8.0L, possessed 5271 weight-average molecular weight. The bio-composites containing different contents of keratin polypeptides were applied for wool anti-felting treatment by a pad-dry-cure process. The results indicated that with increasing content of keratin polypeptides from 0 to 6 wt.%, the area-shrinking rate of the treated wool fabrics was decreased from 4.55 % to 0.47 %, respectively. The warp and weft tensile strength at break of the fabric was increased by 8 % and 12 %, respectively and reduced by about 55 % consumption of waterborne polyurethane. The film of bio-composites had more excellent thermal stability, higher mechanical property in elasticity, and better cytocompatibility compared with the pure waterborne polyurethane film.     

The combined use of cutinase,keratinase and protease treatments for wool bio-antifelting

A combined treatment method of cutinase, keratinase, and protease was applied in the wool processing to modify the wool properties. The results demonstrated that individual protease treatment did not obviously improve the wettability and anti-felting property of wool fabrics. The combined process of cutinase and protease seemed more efficient than the keratinase-protease method, the obtained wettability and anti-felting ability of wool fabric were more encouraging. The combined use of cutinase, keratinase, and protease treatments endowed wool with more satisfactory properties compared to other methods. The contact angle of the protease-treated wool fabric reduced to 66 ° and the area shrinkage decreased to 5.2 % with an acceptable strength loss of 14 %. Reaction mechanism of the three-step enzymatic process was proposed in this paper. The data from amino acid analysis revealed the cooperative actions of cutinase, keratinase, and protease treatments during the combined enzymatic processing.     

Effect of low temperature plasma treatment on wool fabric properties

Low temperature plasma (LTP) treatment was applied to wool fabric with the use of a non-polymerizing gas, namely oxygen. After the LTP treatment, the fabric properties including low-stress mechanical properties, air permeability and thermal properties, were evaluated. The low-stress mechanical properties were evaluated by means of Kawabata Evaluation System Fabric (KES-F) revealing that the tensile, shearing, bending, compression and surface properties were altered after the LTP treatment. The changes in these properties are believed to be related closely to the inter-fiber and inter-yarn frictional force induced by the LTP. The decrease in the air permeability of the LTP-treated wool fabric was found to be probably due to the plasma action effect on increasing in the fabric thickness and a change in fabric surface morphology. The change in the thermal properties of the LTP-treated wool fabric was in good agreement with the above findings and can be attributed to the amount of air trapped between the yarns and fibers. This study suggested that the LTP treatment can influence the final properties of the wool fabric.     

Evaluating antistatic performance of plasma-treated polyester

Use of low temperature plasma treatment has been attempted in the textile industry and there the has been some success in the dyeing and finishing processes. In this paper, an attempt was made to apply low temperature plasma treatment to improve the antistatic property of polyester fabric. The polyester fabrics were treated under different conditions with low temperature plasma. An orthogonal array testing strategy was employed for obtaining the optimum treatment condition. After low temperature plasma treatment, the polyester fabrics were evaluated with different characterization methods. Under the observation of scanning electron microscope, the surface structure of the polyester fabric treated by low temperature plasma was found to be seriously altered which provided more capacity for polyester to capture moisture and hence increased the static charges dissipation. The relationship between moisture content and half-life decay time for static charges was studied and the results showed that the increase in moisture content would result in shortening of the time for static charges dissipation. Moreover, the antistatic property of the low temperature plasma treated polyester fabric was greatly improved. In addition, the antistatic property of the polyester fabric treated by low temperature plasma was compared with that of the polyester fabric treated with a commercial antistatic finishing agent.     

Multifunctional modification of wool fabric using graphene/TiO<Subscript>2</Subscript> nanocomposite

In this study, a new finishing technique is introduced through treatment of wool fabric with graphene/TiO₂ nanocomposite. Graphene oxide/titanium dioxide nanocomposite first applied on the wool fabric by hydrolysis of titanium isopropoxide in graphene oxide suspension and then this coating chemically converted by sodium hydrosulfite to graphene/TiO₂ nanocomposite. The homogenous distribution of the graphene/TiO₂ nanocomposite on the fiber surface was confirmed by field emission scanning electron microscopy (FE-SEM), Energy-dispersive X-ray spectroscopy (EDS) and X-ray mapping. X-ray diffraction patterns proved the presence of titanium dioxide nanoparticles with a crystal size of 127 Å on the treated wool fabric. Also, the defect analysis based on X-ray photoelectron spectroscopy (XPS) established the composition of the nanocomposite. Other characteristics of treated fabrics such as antibacterial activity, photo-catalytic self-cleaning, electrical resistivity, ultraviolet (UV) blocking activity and cytotoxicity were also assessed. The treated wool fabrics possess significant antibacterial activity and photo-catalytic self-cleaning property by degradation of methylene blue under sunlight irradiation. Moreover, this process has no negative effect on cytotoxicity of the treated fabric even reduces electrical resistivity and improves UV blocking activity.     

Influence of pH on hygral expansion,relaxation shrinkage and extensibility of wool fabric

The standard tests for relaxation shrinkage and hygral expansion of wool fabric take no account of pH. It is shown in this work that the pH of the solution in which wool fabric is relaxed as part of the procedure for measuring dimensional properties has a significant influence on the results. At around pH 4.8, which is close to the isoelectric point of wool, the hygral expansion reaches its greatest value and drops at both lower and higher pHs. A similar relationship between pH and extensibility of wool fabric was observed. Values of relaxation shrinkage were found to be dependant on pH. The reasons for the pH dependence of dimensional properties are discussed and these include changes in wool fiber swelling, yarn crimp and polymer relaxation phenomena with changes in pH.     

Electrochemical Pigment Coloring of Wool Fabrics

Green processing technology has been examined extensively in the area of textile coloring, because it is usually highly efficient, environmentally friendly, and energy conserving. Herein, a novel pigment coloring technology by electrochemical modification of wool fabric surfaces is reported. This technology exhibits superior color properties with higher efficiency and lower energy and chemical consumption than the conventional cationic pretreatment coloring method. The pigment-colored wool fabric was characterized to investigate its surface morphology and roughness, K/S value, and rubbing fastness (dry and wet) under a variety of experimental conditions. The mechanism of electrochemical pigment coloring technology has been revealed, and the color properties of the fabrics have been fully investigated. Optimized technological parameters, including voltage, coloring time, and electrolyte concentration, have been determined for further application of this promising technology. Electrochemical pigment coloring has great potential for commercialization as it results in superior color performance with less pollution, higher efficiency, and lower input consumption compared with other methods.     

A study of the oxygen plasma treatment on the serviceability of a wool fabric

Low temperature plasma (LTP) treatment using oxygen gas was applied to a wool fabric. The LTP treated wool fabric was tested with several methods: ASTM D5035-1995, ASTM D1424-1996, AATCC Test Method 99-2000, AATCC Test Method 61-2001 1A, AATCC Test Method 15-2002 and AATCC Test Method 8-2001 and the results were compared with the industrial requirements (ASTM D3780-02 and ASTM D4155-01). The results revealed that the LTP treated wool fabric could fulfil the industrial requirements. The results of the investigation were discussed thoroughly in this paper.     

One-Bath Union Dyeing of Wool/Acrylic Blend Fabric with Cationic Reactive Dyes Based on Azobenzene

Three unreported cationic reactive dyes based on azobenzene were synthesized using a novel synthetic route. Synthesized dyestuffs containing three primary color dyes were characterized by FTIR, H-NMR, LC-MS, Element Analysis and UV-vis spectroscopic techniques. The absorption spectra of dyes were measured in three solvents with different polarities. The dyeing and color fastness properties of three cationic reactive dyes on wool, acrylic and wool/acrylic blend fabrics were determined. The optimum pH for wool and acrylic fabrics were 6 and 5, respectively. Effect of temperature, time on dyeing properties and color fastness properties on wool fabric showed the same tendency with acrylic fabric. The K/S value of wool fabric dyed with three dyes was similar to that of acrylic fabric when both fabrics were dyed simultaneously in the same dyebath using low dye concentration. Wool/acrylic blend fabric dyed with three cationic reactive dyes using onebath one-step method achieved good union dyeing property and excellent color fastness.     

Improvements of surface functionality of cotton fibers by atmospheric plasma treatment

This study aims to investigate the viability of atmospheric plasma treatment over raw cotton fabric surfaces as an alternative method for superseding the wet textile pre-treatment processes. For this purpose, the fabric samples were treated with air plasma and argon atmospheric plasma. Thereafter, the hydrophilicity and the wickability of plasma treated samples increased, and also the contact angles decreased significantly. Chemical changes were analyzed by FTIR-ATR and XPS. Morphological changes were observed by SEM. The results were inspected for assessing to what extent the replacement might be achieved by inducing this surface modification method.     

Antistatic effect of atmospheric pressure glow discharge cold plasma treatment on textile substrates

Hydrophobic synthetic textile substrates, nylon and polyester fabrics, were continuously treated in an atmospheric-pressure-glow-discharge-cold-plasma reactor using He and air. The samples were evaluated for antistatic properties by measuring the static charge build-up and half charge decay time. The 60 sec air-plasma treated nylon fabric produced only 1.53 kV of charge and showed a significantly smaller half decay time of 0.63 sec compared to static voltage of 2.76 kV and a half decay time of 8.9 sec in the untreated nylon fabric. In comparison, the He plasma treated nylon fabrics showed relatively less improvement by producing static charge built-up of 2.12 kV and half charge decay time of 1.1 sec. Similar improvements were obtained for polyester (PET) fabrics as well. The treated samples showed good antistatic properties even after five laundry wash cycles. The surface characteristics of the samples were investigated using SEM, AFM, and ATR-FTIR. The results revealed that the improvement on antistatic properties are attributable to increase in the surface energy of the fabrics due to the formation of hydrophilic groups and increase in the surface area due to the formation of nano-sized horizontal and vertical channels on the fibre surface. The study suggests that plasma treatment may be used for imparting effective antistatic finish on otherwise hydrophobic substrates.     

Development of durable shrink-resist coating of wool with sol-gel polymer processing

Knitted wool fabric was pre-treated with the serine type protease, Esperase 8.0L (EC3.4.21.62), and sodium sulphite followed by an immersion treatment with a sol-gel hybrid polymer. To enhance the durability of the sol-gel treatment on wool, one of two different alkoxysilanes containing coupling epoxy or mercapto groups were added to the sol-gel hybrid. The combination of protease treatment with an immersion sol-gel treatment achieved wool fabric that was lightweight with a soft handle and had combined shrink-resistance and hydrophobic properties without fibre discoloration. The addition of an alkoxysilane with a mercapto coupling group within the sol-gel hybrid gave better performance than using an alkoxysilane with an epoxy coupling group in terms of polymer uptake, fabric shrink resistance, whiteness and durability to washing.