An investigation of continuous finishing and dyeing on the mechanical properties and handle of cotton fabrics

In this paper, the effect of continuous finishing-desizing, scouring, bleaching and dyeing of woven cotton fabrics on the low stress mechanical and surface properties has been studied. The cotton fabric properties were measured by the famous KES-FB system. The handle of the finished fabrics were calculated by the handle evaluation programme. The results showed that the mechanical properties changed significantly by the desizing and gradually by the scouring, bleaching and dyeing processes.     

The effects of yarn number and liquid ammonia treatment on the physical properties of hemp woven fabrics

The effects of yarn number and liquid ammonia (L/A) treatment on the physical properties of woven fabrics prepared with pure hemp spun yarns were investigated. As a result of L/A treatment, the crystal structure of hemp fiber was changed from cellulose I to the mixtures of cellulose III and cellulose I and its crystallinity was slightly decreased by 13 %. The crease recovery of hemp fabric treated with L/A was improved upto 78 %. The washing shrinkage of hemp fabric treated with L/A decreased significantly to less than 0.4 %, while the washing shrinkage of hemp fabric prepared with the fined yarn was superior to that of hemp fabric prepared with the coarsed yarn. Especially, the wicking speed and drying ratio of hemp fabrics treated with L/A were higher than those of the untreated as yarn number increased. However, it was found that there is no significant effect on the UV protection of the L/A treated hemp fabrics.     

The effect of different connections in double layered woven fabrics on comfort properties

With the increasing demand of fabrics for special usage areas, more complex woven structures are designed and from the structural point of view, especially the parameters which affect the comfort properties become more important. This paper reports the effect of structural parameters of double layered woven fabrics, such as number of interlacing picks, period of interlacing and number of weft skips on the basic comfort properties of the fabrics (thickness, air permeability and wicking properties) produced according to Taguchi orthogonal array design. The investigated parameters were determined before and after finishing treatment. According to the results, it is found that period of interlacing has an important effect on the thickness and air permeability of both untreated and treated fabrics whereas in terms of drying coefficient, the effect of the investigated parameters is not statistically important.     

Investigation of the effect of continuous finishing on the mechanical properties and the handle of wool fabrics

The effect of scouring, bleaching and dyeing on the low stress mechanical and surface properties of wool woven fabrics was studied. Fabric properties were measured by the KES-FB system. In general, mechanical properties of the treated fabrics are greatly affected by scouring, moderately by dyeing and least by bleaching.     

The influence of corona discharge treatment on the properties of cotton and polyester-cotton knitted fabrics

In this study, the effect of corona discharge treatment on the physical and mechanical properties of bleached cotton and polyester-cotton fabrics were investigated. For this purpose, the samples were treated by corona discharge at two levels of voltage 5 and 10 kV, and at various duration times of plasma, ca. 1.4, 2.1 and 3.5 min. The corona discharge treatment was applied on the fabric samples before and after bleaching treatment. The results show that the corona influences on the surface morphology, breaking strength, air permeability, abrasion resistance, and pilling of cotton and polyester-cotton fabrics. Moreover, the levels of voltage and duration of plasma have a different effect on the properties of fabrics.     

Dimensional,physical and thermal properties of plain knitted fabrics made from 50/50 blend of modal viscose fiber in microfiber form with cotton fiber

In this study, the dimensional, physical and thermal comfort properties of the plain knitted fabrics made from 50/50 blend of modal viscose fiber in microfiber form with cotton fiber are compared with those of the similar fabrics made from 50/50 blend of conventional modal viscose fiber with cotton fiber and made from 100 % cotton fiber. All the fabric types are produced in three different stitch lengths. The slight differences among the fabric types are observed in terms of the stitch density results and the dimensional constants calculated in the fully relaxed state. In the fully relaxed state, the dimensional K values of the modal microfiber blended knitted fabrics are found to be more closely resemble those of the cotton fabrics rather than those of the conventional modal fiber blended fabrics. The lowest fabric thickness and bursting strength results are obtained for the modal microfiber blended fabrics. The modal microfiber blended fabrics reveal lower air permeability than the conventional modal fiber blended fabrics and higher air permeability than the cotton fabrics. It is also observed from the thermal comfort results that the modal microfiber blended fabrics have the lowest thermal resistance and the highest thermal absoptivity values. The thermal conductivity results of the modal microfiber blended fabrics are lower than those of the cotton fabrics and higher than those of the conventional modal fiber blended fabrics. Because of the highest thermal absorptivity values, the modal microfiber blended fabrics provide the coolest feeling when compared with the other two fabric types.     

Effects of recycling processes on physical, mechanical and degradation properties of PET yarns

Mechanical properties and the long-term degradation properties of the recycled PET yarns are typically lower than the virgin PET yarns due to the contaminants coming from non-PET bottles, labels and caps etc. For environmental reasons, recycling of post-consumer polyester bottles into textile fibers has become commercially attractive. We studied mechanical and chemical recycling processes and examined their effects on yarn properties such as tensile properties, thermal characteristics, hydrolysis and photo-degradation. It was found that the virgin and the chemical recycled yarns with sufficient purification show similar processability, physical and mechanical properties, and long-term degradation behavior. The results provide useful information on recycled PET yarns for processability and serviceability for the high-end use.     

Surface treatments of jute fabric: The influence of surface characteristics on jute fabrics and mechanical properties of jute/polyester composites

In this study, jute fabrics were modified by alkali, micro-emulsion silicon (MS) and fluorocarbon based agents (FA) in order to enhance the interfacial adhesion between the polyester matrix and the jute fiber. X-ray photoelectron spectroscopy (XPS) and contact angle measurements were used to characterize fiber surfaces. The effects of various surface treatments on the mechanical and morphological of jute/polyester composites were also studied. All surface treatments were shown to improve the tensile, flexural strengths and interlaminar shear strengths of the composites. Moreover, the maximum improvement in the mechanical properties was obtained for the FA treated jute/polyester composites. SEM micrographs of the tensile fracture surface of jute/unsaturated polyester composites also exhibited improvement of interfacial and interlaminar shear strengths by the alkali, MS and FA treatments of jute fibers.     

Pull-out properties of polyester woven fabrics: Effects of softening agent and interlacement on single and multiple yarn pull-out forces and analysis by statistical model

The aim of this study was to understand the effects of softening treatment on pull-out properties of plain, ribs and satin fabrics. Polyester woven fabrics were used to conduct the pull-out tests. Data generated from these tests included pullout force, crimp extension and fabric displacement. A developed yarn pull-out fixture was used to perform single and multiple pull-out tests on treated and untreated polyester fabrics. Yarn pull-out forces depend on fabric treatments, fabric density, fabric weave, and the number of pulled ends in the fabric. The results of regression model showed that multiple and single yarn pull-out forces of treated fabrics were lower than those of untreated fabrics. The multiple yarn pull-out force was higher than that of the single yarn pull-out force, and that dense fabric had a high pull-out force. Treated and untreated plain fabrics had high single and multiple pull-out forces compared to those of treated and untreated ribs and satin fabrics. Yarn crimp extension depends on directional crimp ratios in the fabric and the number of pulled yarn ends. High directional crimp ratio fabric showed high directional yarn crimp extension. Fabric displacement depends on the number of pulled yarn ends and also fabric treatments. Fabric displacement in multiple pull-out tests showed high fabric displacement compared to that of single pull-out tests. On the other hand, the regression model could be used in this study as a viable and reliable tool.     

Dyeing and fastness properties of a reactive disperse dye on PET, nylon, silk and N/P fabrics

Dyeing and color fastness properties of a reactive disperse dye containing an acetoxyethylsulphone group on PET, Nylon, silk and N/P fabrics were examined. The reactive disperse dye exhibited almost the same dyeing properties on PET fabric as a conventional disperse dye except the level of dye uptake. The most appropriate pH and dyeing temperature for the dyeing of Nylon fabric were 7 and 100°C respectively. The build-up on Nylon fabric was good and various color fastnesses were good to excellent due to the formation of the covalent bond. Application of the reactive disperse dye on silk fabric at pH 9 and 80°C yielded optimum color strength. The rate of dyeing on Nylon fabric was faster than that on PET fabric when both fabrics were dyed simultaneously in a dye bath, accordingly color strength of the dyed Nylon was higher. The reactive disperse dye can be applied for one-step and one-bath dyeing of N/P mixture fabric with good color fastness.     

Action of a finishing product in the improvement of the ultraviolet protection provided by modal and modal sun fabrics: Modelisation of the effect

The ultraviolet protection factor of a fabric is a quantitative measurement of the effectiveness of the fabric to protect the human skin against ultraviolet radiation. The protection provided by uncoloured cellulosic fabrics is, in general, too low, but can be improved by the finishing treatment with UV-absorbers. In the present paper Modal and Modal Sun fabrics with different compactness, and hence with different initial Ultraviolet Protection Factor values, are treated with several concentrations of an UV-absorber, according to a predefined experimental plan. The influence of each variable as well as their interaction on the response ultraviolet protection factor is analysed and a statistical model for predictions is proposed.     

The effects of sodium reduction on the mechanical properties of doughs made from flours with a range of strengths using a mixograph

To devise strategies for meeting Health Canada's target for reduced-sodium bread production, relationships between dough formula (i.e., red spring wheat flour, salt (NaCl) and water content) and dough mechanical properties were examined. Mixograph energy to peak (ETP), peak height (PKH), and peak bandwidth (PBW) were used to define changes in the properties of doughs induced by sodium reduction. ETP measurements indicated that dough strength characteristics were less responsive to sodium reduction as water content was increased. ETP was a good indicator of the cultivar-dependent response of doughs to sodium reduction, with doughs made from stronger flours being more sensitive to sodium reduction. According to ETP results, sodium reduction led to a decrease in flour strength discrimination. Sodium reduction at NaCl contents below ~1.5% led to more obvious changes in dough mixing characteristics (indicated by the ratio of PBW to PKH). Mixograph analyses of dough tolerance to sodium reduction will guide wheat breeding programs to select cultivars suitable for reduced sodium breadmaking.     

The effects of pressure and stage of ensilage on the mechanical properties and effluent production potential of grass silage

Direct-cut grass silage was ensiled without compression in laboratory silos for 0–75 d. On occasions during this period, the silage was subjected to creep compression tests at three pressure levels for a period of 5 h and effluent production was measured. Precision-chopped Italian ryegrass ( Lolium multiflorum ) was ensiled in the first experiment, whereas flail-harvested perennial ryegrass ( Lolium perenne ) was ensiled in the second. Pressure levels were 11·3, 16·9 and 22·5 kPa for Experiment 1 and 5·7, 11·3 and 16·9 kPa for Experiment 2. Moisture contents of the ensiled herbage were 815 and 856 g kg⁻¹ for Experiments 1 and 2 respectively. The consolidation of the grass silage was described by a Burgers body model. Effluent production was more closely related to strain than to compressibility. Linear regression equations for the relationship between strain and effluent production are presented. There was a significant positive linear relationship between pressure and effluent production at each silo opening time in both experiments. The time course of effluent production was fitted to a negative exponential curve. The time that elapsed before effluent release in each experiment was a function of both pressure and time after ensilage. The results of the experiments were compared with the predictions of two models of effluent production. Reasonable agreement between predicted and actual effluent production could be obtained provided the measured material parameters were used and immediate saturation of the forage was assumed. Using the models highlighted the need for a better understanding of saturation development in the silage.     

Chitosan-filled polypropylene composites: The effect of filler loading and organosolv lignin on mechanical,morphological and thermal properties

In this work, the effect of organosolv lignin on properties of polypropylene (PP)/chitosan composites was investigated. Mechanical and thermal properties of the composites were analyzed by means of ASTM D 638-91, ASTM D 256, thermogravimetry analysis (TGA) and differential scanning calorimetry (DSC). Tensile strength and elongation at break of the PP composites decreased upon the presence of chitosan filler, but Young’s modulus improved. Impact strength was found to increase with the maximum value at 30 php of filler loading. At a similar loading, treated PP/chitosan composites were found to have higher tensile strength, elongation at break, Young’s modulus as well as impact strength than untreated composites. Furthermore, the presence of organosolv lignin imparted a plasticizing effect. Thermal properties of the treated PP/chitosan composites were better as compared with the untreated PP/chitosan composites; although the chemical treatment did not alter the thermal degradation mechanism. In addition, the obtained results were comparable to results from previous studies. This finding implied that the organosolv lignin could be a potential reagent to replace its synthetic counterpart.     

The effect of spinning parameters on mechanical and physical properties of core-spun yarns produced by the three-strand modified method (TSMM)

The effect of spinning parameters on core-spun yarns properties manufactured using three-strand modified method (TSMM) was analyzed. Of the various spinning parameters, strand spacing, yarn linear density and yarn twist have a crucial effect on core-spun yarn properties. To achieve the objectives of this research, general physical properties of core-spun yarns together with existing standards were thoroughly studied. First of all, the strand spacing and yarn linear density were optimized. Afterwards, the effects of variation of yarn twist and sheath roving linear density on core-spun yarns properties were investigated. Finally, the physical and mechanical properties of TSMM yarns were compared with those of siro and conventional ring core-spun yarns counterparts. It was found that, the best strand spacing and yarn linear density to produce core-spun yarns are 8 mm and 45 tex, respectively. Results showed that, tenacity of TSMM yarns increases up to a certain twist level beyond which it reduces. The result confirmed that 45 tex yarns produced by three rovings of the same count are superior with regards to tenacity and hairiness. The optimized yarns produced by three-strand modified method enjoy superior physical and mechanical properties in comparison to the ring and siro core-spun yarns.     

Comparative study on the effects of buckwheat by roasting: Antioxidant properties,nutrients, pasting,and thermal properties

The increasing need to prolong the shelf life of buckwheat has prompted the use of roasting techniques in buckwheat processing. For effective roasting, the responses of common buckwheat (CB) and tartary buckwheat (TB) to the process should be explored. Herein, the antioxidant properties, nutrients, pasting, and thermal properties of raw and roasted buckwheat flours (roasted at 200 °C for 50 s) from two CB and three TB varieties were investigated. Results showed that roasting considerably reduced the total flavonoid content (TFC) and total phenolic content (TPC) of TB. The TPC of CB was significantly improved by roasting, whereas the TFC significantly decreased. The total antioxidant capacities were consistent with the TPCs. Additionally, the colour deepened as the amount of antioxidant compounds increased. Unexpectedly, roasting enhanced the protein and fat contents of CB and decreased those of TB. Roasting improved the nutritional quality and antioxidant capacity of CB, and opposite results were obtained in TB. In conclusion, CB was more suitable to the development of roasted specialty products with nutritional applications than TB. We suggest that differences among varieties should be considered first in the buckwheat roasting process.     

Helium/oxygen atmospheric pressure plasma treatment on poly(ethylene terephthalate) and poly(trimethylene terephthalate) knitted fabrics: Comparison of low-stress mechanical/surface chemical properties

Helium-oxygen plasma treatments were conducted to modify poly(trimethylene terephthalate)(PTT) and poly(ethylene terephthalate) (PET) warp knitted fabrics under atmospheric pressure. Lubricant and contamination removals by plasma etching effect were examined by weight loss (%) measurements and scanning electron microscopy (SEM) analysis. Surface oxidation by plasma treatments was revealed by x-ray photoelectron spectroscopy (XPS) analyses, resulting in formation of hydrophilic groups and moisture regain (%) enhancement. Low-stress mechanical properties (evaluated by Kawabata evaluation system) and bulk properties (air permeability and bust strength) were enhanced by plasma treatment. Increasing interfiber and interyarn frictions might play important roles in enhancing surface property changes by plasma etching effect, and then changing low-stress mechanical properties and bulk properties for both fabrics.     

Dependence of montmorillonite dispersion in nanocomposites on polymer matrix and compatibilizer content, and the impact on mechanical properties

A series of polyurethane (PU)/monmorillonite (MMT) or nylon 66/MMT nanocomposite were prepared by melt-compounding method to take a close look at the MMT dispersion in the nanocomposite depending on the polymer matrix and the compatibilizer content. Cloisite 30B, the brand name, was selected as MMT, because surface was covered with methyl tallow bis-2-hydroxyethyl ammonium group and the reduced surface hydrophilicityity rendered MMT dispersed better in polymer matrix compared to bare MMT. MMT dispersion, due to the difference in hydrophilicity and the fondness of similar hydrophilicity, was better in nylon than PU. Maximum stress and tensile modulus could be increased by the control of MMT content for both nylon and PU, and the compatibilizer, when added at the same MMT content, also could increase the tensile properties of both nylon and PU. It was found from this investigation that the good dispersion of MMT in polymer matrix can improve the mechanical properties of nanocomposite.