Metal ion adsorbability of electrospun wool keratose/silk fibroin blend nanofiber mats

In this study, electrospun wool keratose (WK)/silk fibroin (SF) blend nanofiber was prepared and evaluated as a heavy metal ion adsorbent which can be used in water purification field. The WK, which was a soluble fraction of oxidized wool keratin fiber, was blended with SF in formic acid. The electrospinnability was greatly improved with an increase of SF content. The structure and properties of WK/SF blend nanofibers were investigated by SEM, FTIR, DMTA and tensile test. Among various WK/SF blend ratios, 50/50 blend nanofiber showed an excellent mechanical property. It might be due to some physical interaction between SF and WK molecules although FTIR result did not show any evidence of molecular miscibility. As a result of metal ion adsorption test, WK/SF blend nanofiber mats exhibited high Cu²⁺ adsorption capacity compared with ordinary wool sliver at pH 8.5. It might be due to large specific surface area of nanofiber mat as well as numerous functional groups of WK. Consequently, the WK/SF blend nanofiber mats can be a promising candidate as metal ion adsorption filter.     

Preparation of porous PVDF nanofiber coated with Ag NPs for photocatalysis application

The porous Polyvinylidene fluoride (PVDF) nanofibers were prepared by leaching method using polyethylene oxide (PEO) as porogen for the first time. The influences of the molecular weight (MW) and concentration of PEO, and the leaching solution on the morphology and the surface area of the porous PVDF nanofiber were systematically investigated. Polyethylene glycol 6000 (PEG6000) showed a better pore-forming effect. Optimized preparation parameters were obtained. With the ratio of PEG6000/PVDF reaching 1:1, the surface area of the resulting porous PVDF nanofiber was about three times higher than that of the pure PVDF nanofiber. Moreover, NaClO solution as leaching solution showed a very limited influence on the surface area of porous PVDF nanofiber. Afterwards, Ag NPs coated PVDF (Ag/PVDF) nanofiber was prepared by physical adsorption of Ag ions and in-situ reduction reaction using sodium borohydride as reductant. The photoactivity of Ag/PVDF nanofiber was evaluated by the photodegradation of methyl orange (MO) under visible light irradiation. Ag/PVDF nanofiber showed a better photoactivity than PVDF-Ag nanofiber prepared by the ex-situ blending method.     

Functional electrospun cellulosic nanofiber mats for antibacterial bandages

Functionalization of cellulosic nanofibers was established to develop antibacterial bandages. The functionalization was conducted through preparation of carboxymethyl cellulose (CMC) containing different metal nanoparticles (MNPs) such as copper nanoparticles (CuNPs), iron nanoparticles (FeNPs) and zinc nanoparticles (ZnNPs). Fourier Transform Infrared spectroscopy was used to characterize CMC containing MNPs and scanning electron microscopy coupled with high energy dispersive X-ray (SEM-EDX) to study the surface morphology of CMC with and without MNPs. Furthermore, back scattering electron detector was used to show the position of metal nanoparticles on the microcrystalline CMC. In addition, UV-visible spectroscopy was used to confirm MNPs formation. Nanofiber mats of CMC containing MNPs were synthesized using electrospinning technique. Surface morphology of electrospun CMC containing MNPs was characterized using SEM. The obtained data revealed that elctrospun CMC nanofibers containing MNPs were smooth and uniformly distributed without bead formation. The average fiber diameters were in the range of 150 to 200 nm and the presence of MNPs in the nanofiber did not affect the size of the electrospun nanofiber diameter. Transmission electron microscopy (TEM) images displayed that MNPs were existed inside and over the surface of the electrospun nanofibers without any agglomeration. The average particle diameters of MNPs were 29-39 nm for ZnNPs, 23-27 nm for CuNPs and 22-26 nm for FeNPs. Moreover, Water uptake of electrospun nanofiber mats and the release of MNPs from nanofibers were evaluated. Nevertheless, electrospun CMC nanofibers containing MNPs had an excellent antibacterial activity against Gram-negative bacteria Escherichia coli and Gram-positive bacteria Staphylococcus aureus.     

RSM and ANN approaches for modeling and optimizing of electrospun polyurethane nanofibers morphology

This paper focused on using response surface methodology (RSM) and artificial neural network (ANN) to analyze polyurethane (PU) nanofibers morphology synthesized by electrospinning. The process was characterized in detail by using experimental design to determine the parameters that may affect the nanofibers morphology such as polymer concentration, a tip to collector distance and applied voltage. It was concluded that solution concentration plays an important role (relative importance of 79.85 %) against nanofibers diameter and its standard deviation. Based on the results, applied voltage has a different effect on the nanofiber diameter at low and high solution concentrations. Moreover, the tip to collector distance parameter has no significant impact on the average nanofiber diameter. The finest PU nanofiber (201 nm) was obtained from experimental under conditions of: 9 w/v% polymer concentrations, 12 cm tip to collector distance and 16 kV applied voltage. The results show a very good agreement between the experimental and modeled data. It was demonstrated that both models (specially, in case of neural network) are excellent for predicting diameter of PU nanofibers. Furthermore, numerical optimization has been performed by considering desirability function to access the region in design space that introduces minimum average diameter.     

Role of elasticity in control of diameter of electrospun PAN nanofibers

A series of poly(acrylonitrile-co-methylacrylate) copolymers (PAN) with varying molecular weight were synthesized by radical copolymerization using α-α′-azobisisobutyronitrile (AIBN) as initiator. These copolymers were dissolved at different concentrations in DMF and electrospun at Minimum electrospinning voltage (MEV) to correlate electrical energy required to perform the mechanical work during the spinning of the fibers. The diameters of the resultant fibers were correlated with the Berry number and average number of entanglements per chain of the spinning solution. It was observed that number of entanglements per chain, which represents the capacity of the polymer system to store elastic energy, could correlate well with the ultimate diameter of the fiber. Interestingly, the diameters of the nanofibers were found to increase linearly with increase in number of entanglements per chain with two distinct regions having transition of the slope at number of entanglement value of 3.5.     

Fabrication of hollow nanofibrous structures using a triple layering method for vascular scaffold applications

This study aims to develop a new approach for fabricating hollow nanofibrous yarns by engineering a triple-layer structure (polyvinyl alcohol (PVA) multifilament core surrounded by a layer of PVA nanofibers and a polylactic acid (PLA) nanofiber outer layer). After fabrication of this 3-layer structure, the core portion was extracted, leaving the outer layer intact after dissolving the PVA nanofibers in water. To determine the optimum thickness of the outer layer, hollow nanofiber yarns with five different thicknesses were produced. A hollow nanofiber yarn was also produced using a common method to enable comparison of the methods. In the common method, a core sheath yarn consisting of a PVA multifilament core and a PLA nanofiber outer layer was fabricated, and a hollow yarn was produced by placing the core yarn in hot water. The results revealed facilitation of core extraction from the yarn body of the new 3-layer structure, which occurred due to rapid dissolution of the middle layer. The wicking behavior in the hollow yarn fabricated using the novel method followed the Locus Washburn equation and that of the hollow yarn produced from the core sheath yarn deviated from it. The results demonstrated that tensile properties of hollow nanofiber yarns were improved by increasing the thickness. Furthermore, hemolysis and cytotoxicity assays indicated that the fabricated hollow nanofibrous structure is non-toxic and blood compatible, indicating its potential for use in biomedical applications such as vascular scaffolds.     

Electrospinning of cellulose nanofibers mat for laminated epoxy composite production

In this study, a new approach consisting of chemical treatment steps followed by electrospinning process was applied to produce cellulose nanofibers from wheat straws. Wheat straws were initially pretreated by NaOH solution to open the complex structure of raw materials and remove non-cellulosic materials. Then, acid and alkali hydrolysis was separately performed to eliminate hemicellulose and soluble lignin. Also, bleaching processes were implemented to remove the insoluble lignin. Cellulose nanofibers were produced by electrospinning of various concentrations of cellulose in different solvents including sodium hydroxide/urea/thiourea, pure trifluoroacetic acid (TFA), and TFA/methylene chloride. Images obtained by Scanning Electron Microscope (SEM) showed long and uniform nanofibers produced from electrospinning of cellulose/TFA/methylene chloride solution. An epoxy based laminated composite was prepared by a lamina of cellulose microfiber and electrospun nanofiber mat using hand lay-up composite manufacturing method. The fracture surface of the epoxy nanocomposite was analyzed by SEM images. In addition, the mechanical properties of laminated epoxy composites were compared with pure epoxy by conducting tensile and impact tests. Tensile test results showed that the ultimate tensile strength, elongation, and modulus of laminated epoxy nanocomposites were significantly increased. Moreover, it was found that by adding a nanofiber lamina in the epoxy composite, the impact resistance was significantly improved as a result of crack growth prevention.     

A novel method for manufacturing nanofibers

This study presents a method for the fabrication of ultrafine polymeric nanobers utilizing centrifugal and electrostatic forces simultaneously. To reduce the diameter and variability of nanofibers produced from polyacrylonitrile (PAN) and poly-L-lactic acid (PLLA), a unique electro-centrifuge spinning device was designed using rotating nozzle and collector, whereas the fabrication process (spinning head) was skillfully sealed from ambient airflow. The polymer solution was continuously delivered by a rotating nozzle and the nanofibers were collected by a rotating cylindrical collector at the same rotational speed as the nozzle. Field emission scanning electron microscope (FESEM) results demonstrated that this method has a significant effect on the quality and fineness of nanofibers. The diameters of nanobers were controlled by adjusting the rotation speed of spinning head. The effect of the rotation speed on the morphology of the nanofibers fabricated by this device was also evaluated. In order to provide a useful context for the current nanofiber production method, nanofibers obtained in this method were compared with those produced by other methods. The results show that air-sealedcentrifuge-electrospinning system (ASCES) is a facile method for the fabrication nanobers with smaller diameters and high uniform structures.     

Preparation of amidoxime-modified polyacrylonitrile nanofibers immobilized with laccase for dye degradation

A novel approach to preparing multifunctional composite nanofibrous membrane was developed. Polyacrylonitrile (PAN) nanofibrous membrane was fabricated by electrospinning and then the nitrile groups in PAN copolymer was chemically modified to obtain amidoxime modified PAN (AOPAN) nanofiber membrane which was further used as a functional support for laccase immobilization. During the process of reactive dye degradation catalyzed by the AOPAN nanofiber membrane immobilized with laccase, metal ion adsorption occurred at the same time. The chemical modification was confirmed by Fourier transform spectroscopy (FTIR). Scanning electron microscope (SEM) was employed to investigate the surface morphologies of the electrospun nanofibers before and after laccase immobilization. The effects of environmental factors on laccase activity were studied in detail. It was found that the optimum pH and temperature for the activity of immobilized laccase was 3.5 and 50 °C. The relative activity retention of the immobilized laccase decreased dramatically during the initial four repeated uses. After 20 days’ storage, the activity retention of immobilized laccase was still high above 60 %. It has also proved that laccase immobilized on AOPAN nanofiber membrane performed well in dye degradation and metal ion adsorption.     

Fabrication and characterization study of electrospun quantum dot — poly vinyl alcohol composite nanofiber for novel engineering applications

CdTe quantum dot/PVA (poly vinyl alcohol) composite nanofiber was successfully fabricated by eletrospinning process. CdTe quantum dots were uniformly dispersed and stabilized into solid nanofiber structure. Spectrofluorometer analysis revealed whenever Q.D??s enter to the PVA solution, due to the aggregation of Q.D??s red shift happens; however, when blend Q.D-PVA solution changes to nanofiber form via electrospining, this shift phenomenon offsets and original fluorescence properties of Q.D??s does not degraded due to excellent individual dispersion of Q.D in the nanofibers structure. It is also turned out that the proportion of Q.D??s incorporated in the composite solution of electrospining has strong influence on the nanofiber morphology. Addition of Q.D??s to PVA solution causes remarkable changes in the conductivity and solution viscosity, therefore different nanofiber morphologies can be obtained as evidenced by scanning electron microscopy. Furthermore, differential scanning calorimetric (DSC) revealed addition of small amount of Q.D??s to the electrospining solution causes strenuous improvement in crystalinity and heat of nanofiber fusion. Fluorescence and transmission electron microscopy (TEM) measurements confirmed the evenly dispersion of the Q.D??s into nanofibers structures.     

A Novel Method to Fabricate High Strength Nanofiber Filaments: Morphology,Crystalline Structure,and Thermal and Mechanical Properties

Wet electrospinning is a simple and efficient method to manufacture continuous nanofiber filaments. However, polyacrylonitrile nanofiber filaments collected using a static water bath are limited for application in certain areas due to their low degree of alignment and breaking stress values. To improve these properties, a novel countercurrent flowing liquid bath collector was combined with a multi-needle electrospinning device. The morphologies, crystalline structures, thermal behaviors and mechanical properties of filaments fabricated under different countercurrent bath liquid motion conditions were investigated. In addition, the forces acting on the nanofibers in the bundling triangular zone under countercurrent liquid bath motion were analyzed. The results showed that the average nanofiber diameter of the filaments decreased with an increase in bath solution motion forces. The maximum alignment degree and breaking stress of the nanofibers were 85 % and 0.63 cN/dtex, respectively, achieved using a liquid flow rate of 80 ml/min and water inlet diameter of 6 mm. The alignment degree of the assembled nanofibers in the bundling triangular zone could be increased by 57 % when using a countercurrent flowing liquid compared with a static liquid bath.     

Solution blowing nylon 6 nanofiber mats for air filtration

Solution blowing process is a new nanofiber fabricating method with high productivity. In the present study, nylon 6 nanofiber mats were solution blown and the effects of spinning conditions on nanofibers morphology were investigated. The fiber diameter ranged from 150 to 750 nm which was affected by solution concentration, gas pressure and solution feeding rate. The solution blown fibers were three-dimensional curly which made loose construction in bulk. The filtration performance of solution blown mats was evaluated. The tested solution blown nanofiber mats showed high filtration efficiency of 83.10 % to 93.45 % for 0.3 µm particles filtration and extremely low pressure drop of 15.37 to 30.35 Pa. The results indicate the solution blown nanofiber mats will find potential application of high efficiency and low resistance filter.     

An investigation on the effects of twist on geometry of the electrospinning triangle and polyamide 66 nanofiber yarn strength

The formation of a symmetric electrospinning triangle zone (E-triangle) via a technique based on using two oppositely charged nozzles is described for fabricating continuous twisted nanofiber yarn of polyamide (Nylon 66). This study shows how changing the dimensions and geometry of the E-triangle influences the distribution of nanofiber tension and diameter in this zone, and consequently how it affects the nanofiber yarn strength. The twist effect on the E-triangle geometry was investigated by changing the rotational speed of the twister plate of values of 96, 160, 224 and 288 rpm. The results showed that by increasing the twist rate, the apex angle of the E-triangle increased, whereas the height and width of the Etriangle decreased. An energy method was adopted to study the distribution of tension on nanofibers in the E-triangle. Considering a constant spinning tension, it was observed that the gradient of the nanofiber tension curve was steeper and the extreme values of tension on nanofibers were increased by increasing the twist rate. Furthermore, the mean diameter reduction of nanofibers confirmed these results. It is concluded that mechanical properties of nanofiber yarn have been considerably improved by increasing the twist rate and changing the shape of the E-triangle.     

Antimicrobial and cellular activity of poly(L-lactide)/chitosan/Imipenem antibiotic composite nanofibers

Synthesis of biocompatible polymer nanofibers is valuable, due to their use as a cover for burns and as a replacement for bandage because of their antimicrobial properties. In this study, electrospinning of chitosan(Ch) and nanofibers synthesis with antibacterial properties was investigated. Nanofibers with antibacterial properties were synthesized by electrospun of Ch/poly(L-lactide)(PLA)/Imipenem(Imi) polymer solution. The results showed that the optimized ratio of Ch/PLA polymer solution was ratio of 50:50 and Ch 2 wt% and PLA 10 wt% polymer solution was the best weight percentage for nanofiber preparation. Also, the average diameter of Ch/PLA/Imi nanofibers was 143 nm and measured with ImageJ software. Afterwards, the antibacterial properties of Imi as additives (with different percentages) was studied in the polymer solution. The scanning electron microscopy (SEM) images and antibacterial tests were showed that the electrospun of Ch/PLA/Imi polymeric nanofibers were effective against Gram negative bacteria Escherichia coli (E. coli) and inhibited growth of E. coli. The growth and viability percentage of fibroblast cells with nanofibers in αMEM culture are at desirable levels after 6 days.     

Solution Blowing of Polyacrylonitrile Nanofiber Mats Containing Fluoropolymer for Protective Applications

A new type of hydrophobic polyacrylonitrile (PAN) nanofiber is fabricated by solution blowing of a blend solution of fluorine-containing polyacrylate (FPA) and PAN. The nanofibers’ surface composition, hydrophobicity, and protection ability were evaluated to clarify the effects of FPA addition. Results revealed that FPA addition increased the nanofiber diameter, as well as enhanced the hydrophobicity and transport properties of the nanofiber mats. The mats had average water contact angles of 123.44°, 132.11°, and 137.11° for FPA contents of 0.66 wt%, 1.98 wt%, and 3.30 wt%, respectively. All these results suggested the potential of the solution blowing nanofiber mats as protection materials.     

Antibacterial effect of carbon nanofibers containing Ag nanoparticles

Silver nanoparticles imbedded in polyacrylonitrile (PAN) nanofibers and converted into carbon nanofibers by calcination was obtained in a simple three-step process. The first step involves conversion of silver ions to metallic silver nanoparticles, through reduction of silver nitrate with dilute solution of PAN. The second step involves electrospinning of viscous PAN solution containing silver nanoparticles, thus obtaining PAN nanofibers containing silver nanoparticles. The third step was converting PAN/Ag composites into carbon nanofibers containing silver nanoparticles. Scanning electron microscopy (SEM) revealed that the diameter of the nanofibers ranged between 200 and 800 nm. Transmission electron microscopy (TEM) and energy dispersive spectroscopy (EDS) showed silver nanoparticles dispersed on the surface of the carbon nanofibers. The obtained fiber was fully characterized by measuring and comparing the FTIR spectra and thermogravimetric analysis (TGA) diagrams of PAN nanofiber with and without imbedded silver nanoparticles, in order to show the effect of silver nanoparticles on the electrospun fiber properties. The obtained carbon/Ag composites were tested as gram-class-independent antibacterial agent. The electrosorption of different salt solutions with the fabricated carbon/Ag composite film electrodes was studied.     

Meltblown nanofiber media for enhanced quality factor

Nanofibers definitely hold great advantage and promise in filtration as they have very high specific surface area, which ensures greater probability of capturing the particles and hence, the filtration efficiency of the nanofiber filter media is high. Electrospun nanofibers are prohibitively expensive due to extremely low production rate. With recent advances in melt blowing technology, nanofibers could be produced at production rate few orders of magnitude higher than that of conventional single syringe electrospinning and hence, quite cost effective. Influence of air pressure and die to collector distance (DCD) were studied on the number average fiber diameter for the nanofibers as well as the performance properties of the nonwoven webs, each factor at three discrete levels. The nanofibers were as fine as 260 nm. A very encouraging observation of the study is very high values of quality factor observed for nanofiber nonwoven filter media. In order to compare the filtration efficiency of different nanofiber nonwoven media samples with different basis weight, a novel term of specific filtration efficiency is proposed and was found that the specific filtration efficiency with the increase in DCD or air pressure.     

Formation of silica on the surface of electrospun PLLA/PLys nanofibers

Blended nanofiber webs of poly(L-lactic acid) (PLLA)/poly(L-lysine) (PLys) with a PLys content of up to 3 % were prepared using an electro-spinning process with trifluoroacetic acid as the spinning solvent, and employed as a substrate for silicification. Silica formation on the surface of the PLLA/PLys nanofibers was carried out by immersing the nanofiber webs in silicic acid solutions at various concentrations for different times. The effects of the silicification conditions and PLys content on silicification were examined by scanning electron microscopy, FT-IR, energy dispersive spectroscopy, and the increase in weight of the substrates. Although the amount of silica formed on the PLLA nanofibers increased with increasing silicification time and silicic acid concentration, the uniformity of the coated layer was not controlled. However, the incorporation of small amounts of PLys in the PLLA nanofibers increased the amount and uniformity of the silica formed on the nanofibers.     

Influences of organic-modified Fe-montmorillonite on structure, morphology and properties of polyacrylonitrile nanocomposite fibers

The Fe-montmorillonite (Fe-MMT) combined catalysis effects of Fe ion with barrier effects of silicate clays, was firstly synthesized by hydrothermal method, and then was modified by cetyltrimethyl ammonium bromide (CTAB). The organic-modified Fe-montmorillonite (Fe-OMT) was dispersed in the N, N-dimethyl formamide (DMF) and then compounded with polyacrylonitrile (PAN) solution which was dissolved in DMF. The composite solutions were electrospun to form PAN/Fe-OMT nanocomposite fibers. The influences of the Fe-OMT on the structure, morphology, thermal, flammability and mechanical properties of PAN nanocomposite fibers were respectively characterized by X-ray diffraction (XRD), High-resolution transmission electron microscopy (HRTEM), Scanning electron microscopy (SEM), Thermogravimetric analyses (TGA), Micro Combustion Calorimeter (MCC) and Electronic Single Yarn Strength Tester. It was found from XRD curves that there was not observable diffraction peak of silicate clay, indicating that the silicate clay layers were well dispersed within the PAN nanofibers. The HRTEM image indicated that the multilayer stacks of nanoclays could be found within the nanofibers and were aligned almost along the axis of the nanofibers. The SEM images showed that the diameters of nanocomposite fibers were decreased with the loading of the Fe-OMT. The TGA analyses revealed that the onset temperature of thermal degradation and charred residue at 700°C of PAN nanocomposite fibers were notably increased compared with the pure PAN nanofibers, contributing to the improved thermal stability properties. It was also observed from MCC analyses that the decreased peak of heat release rate (PHRR) of the PAN nanocomposite fibers reduced the flammability properties. The loadings of Fe-OMT increased the tensile strength of PAN nanocomposite fibers, but the elongation at break of PAN nanocomposite fibers was lower than that of the PAN nanofibers.     

Gallium arsenide (GaAs) nanofibers by electrospinning technique as future energy server materials

Gallium arsenide (GaAs) does have superior electronic properties compared with silicon. For instant, it has a higher saturated electron velocity and higher electron mobility. Weak mechanical properties and high production cost are the main drawbacks of this interesting semiconductor. In this study, we are introducing production of GaAs nanofibers by electrospinning methodology as a very low cost and yielding distinct product technique. In general, nano-fibrous shape is strongly improving the physical properties due to the high surface area to volume ratio of this nanostructure. The mechanical and environmental properties of the GaAs compound have been modified since GaAs nanofibers have been produced as a core inside a poly(vinyl alcohol) (PVA) shell. GaAs/PVA nanofibers were prepared by electrospinning of gallium nitrate/PVA solution in presence of arsenic vapor. The whole process was carried out in a closed hood equipped with nitrogen environment. FT-IR, XPS, TGA and UV-Vis spectroscopy analyses were utilized to confirm formation of GaAs compound. Transmission electron microscope (TEM) analysis has revealed that the synthesized GaAs compound is crystalline and does have nano-fibrous shape as a core inside PVA nanofibers. To precisely recommend the prepared GaAs nanofiber mats to be utilized in different applications, we have measured the electric conductivity and the band gap energies of the prepared nanofiber mats. Overall, the obtained results affirmed that the proposed strategy successfully remedied the drawbacks of the reported GaAs structures and did not affect the main physical properties of this important semiconductor.