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1.
An improved means of isolating zein is needed to develop new uses for corn zein. We have measured the yield of zein and evaluated the ability of acetic acid to remove zein from corn gluten meal, distillers dried grains, and ground corn using acetic acid as solvent. Acetic acid removed zein more quickly, at lower temperatures, and in higher yields when compared with alcoholic solvents. After 60 min at 25°C, ≈50% of the zein in corn gluten meal was removed. A step change in yield from 43 to 50% occurs as the extraction temperature is increased from 40 to 55°C after mixing for 30 min at 25% solids. The protein composition of the zein removed from corn gluten meal using acetic acid is very similar to that of commercial zein by SDS‐PAGE. The zein obtained from corn gluten meal using acetic acid had higher amounts of fatty acids and esters according to IR analysis, leading to slightly lower protein content. Films made from zein extracted from corn gluten meal using acetic acid had lower tensile strength (≈60% lower) than films produced from commercial zein. Fibers with very small diameter (0.4–1.6 μm) can be produced by electrospinning using the AcOH solution obtained after corn gluten meal extraction.  相似文献   

2.
Grains of triticale are one of the feedstocks suitable for bioethanol production because they are characterised by high starch and low protein contents. In the present study, spring and winter triticale were comparatively studied to evaluate the influence of N fertilisation intensity on the productivity and bioethanol yield, as well as to assess the relationship between the meteorological factors and ethanol yield. Six treatments of N – 0, 60, 90, 120, 150, and 180?kg?ha?1 were compared in spring triticale and in winter triticale crops. The analysis of variance showed that nitrogen level (factor A), year (factor B) and their interaction (A × B) significantly (P?≤?.01) influenced grain yield, starch yield and bioethanol yield of both spring and winter triticale. Fertilisation was the main factor explaining 47.6% and 41.0% of the total variability of bioethanol yield of spring and winter triticale, respectively. Nitrogen fertiliser rates 120–180?kg?ha?1 resulted in maximum bioethanol yield of spring triticale (2417–2480?l?ha?1) and winter triticale (4311–4420?l?ha?1). Bioethanol conversion efficiency of nitrogen-fertilised spring and winter triticale was similar 492?l?t?1 and 508?l??1, respectively. Meteorological factors had a greater impact on grain productivity and bioethanol yield for winter triticale than for spring triticale. Both seasonal types of triticale could be good feedstocks for bioethanol production in the areas with congenial weather conditions for their cultivation.  相似文献   

3.
《Cereal Chemistry》2017,94(4):693-698
The high cost of kafirin and zein restricts their use for bioplastic and food applications. Effective, simple, and rapid kafirin/zein isolation processes are required. Here a percolation‐type aqueous ethanol solvent extraction process from coarse meals (grits) and coarse sorghum distillers dried grains and solubles (DDGS) for kafirin and zein isolation employing a low ratio of extractant to meal (2.5:1) was investigated, which is potentially applicable in the grain bioethanol industry. Postextraction filtration times were more than twice as fast using coarse meals compared with fine flours. Washing the meals prior to extraction to remove starch improved protein preparation purity to 73–85% compared with 68–72% for unwashed meals. Hence, no subsequent filtration or centrifugation step is required to clean up the kafirin/zein solution prior to solvent evaporation. With a single extraction step, kafirin/zein yields were 48% (protein basis) for DDGS and 53–70% for washed sorghum/maize meals. Cast films were used as a model bioplastic system to evaluate extracted kafirin/zein functional properties. DDGS kafirin films had rough surfaces but had the lowest water uptake and in vitro digestibility, owing to heat‐induced disulfide crosslinking during DDGS processing. Extraction by percolation using coarse meal/DDGS has potential to improve kafirin/zein viability.  相似文献   

4.
One of the fastest growing industries in the United States is the fuel ethanol industry. In terms of ethanol production capability, the industry has grown by more than 600% since the year 2000. The major coproducts from corn‐based ethanol include distillers dried grains with solubles (DDGS) and carbon dioxide. DDGS is used as a livestock feed because it contains high quantities of protein, fiber, amino acids, and other nutrients. The goal of this study was to quantify various chemical and physical properties of DDGS, distillers wet grains (DWG), and distillers dried grain (DDG) from several plants in South Dakota. Chemical properties of the DDGS included crude ash (5.0–21.93%), neutral detergent fiber (NDF) (26.32–43.50%), acid detergent fiber (ADF) (10.82–20.05%), crude fiber (CF) (8.14–12.82%), crude protein (27.4–31.7%), crude fat (7.4–11.6%), and total starch (9.19–14.04%). Physical properties of the DDGS included moisture content (3.54–8.21%), Aw (0.42–0.53), bulk density (467.7–509.38 kg/m3), thermal conductivity (0.05–0.07 W/m·°C), thermal diffusivity (0.1–0.17 mm2/sec), color L* (36.56–50.17), a* (5.2–10.79), b* (12.53–23.36), and angle of repose (25.7–47.04°). These properties were also determined for DWG and DDG. We also conducted image analysis and size determination of the DDGS particles. Carbon group characterization in the DDGS and DDG samples were determined using NMR spectroscopy; O‐alkyl comprised >50% of all DDGS samples. Results from this study showed several possibilities for using DDGS in applications other than animal feed. Possibilities include harvesting residual sugars, producing additional ethanol, producing value‐added compounds, using as food‐grade additives, or even using as inert fillers for biocomposites.  相似文献   

5.
The potential of triticale as a partial or total substitute for wheat in flour tortilla production was evaluated. Different mixtures of triticale and wheat flours were tested in a typical hot‐press formulation. Both grains yielded similar amounts of flour. Wheat flour contained 1.5% more crude protein, 1.6× more gluten, and produced stronger dough than triticale. Triticale flour significantly reduced optimum water absorption and mix time of blends. Flour tortillas with 100% triticale absorbed 8% less water and required 25% of the mix time of the control wheat flour tortilla. The yield of triticale tortillas was lower than the rest of the tortillas due to lower moisture content and water absorption. Triticale dough balls required less proofing and ruptured during hot pressing, thus producing defective tortillas. The 50:50 flour mixture produced doughs with acceptable rheological properties and good quality tortillas. Addition of 1% vital gluten to the 75:25 triticale‐wheat flour mix or 2% to the 100% triticale flour significantly increased water absorption and mix time and improved dough properties and tortilla yields. Textural studies indicated that increasing levels of triticale flour reduced the force required to rupture tortillas. For all tortilla systems, rupture force gradually increased, and extensibility decreased during seven days of storage at room temperature; the highest rate of change occurred during the first day. Sensory evaluation tests indicated that triticale could substitute for 50% of wheat flour without affecting texture, color, flavor, and overall acceptability of tortillas. For production of 100% triticale flour tortillas, at least 2% vital gluten had to be added to the formulation.  相似文献   

6.
化学预处理提高酒糟生物质酶解糖化效果   总被引:1,自引:2,他引:1  
为促进酒糟生物质的酶解糖化,筛选适宜的预处理方法,以脱除木质素,提高综纤维素(纤维素和半纤维素之和)保留率为目标,研究比较了酸-超声波耦合(ultrasound-assisted acid pretreatment,UAAP)、液氨(pretreatment by soaking in aqueous ammonia,PSAA)、碱性双氧水(alkaline hydrogen peroxide pretreatment,AHPP)和酸性亚硫酸氢盐(bisulfite pretreatment,BP)4种预处理法对酒糟化学组分、结构特性和酶解得率的影响。结果表明,与其余3种方法相比,BP法处理后酒糟的纤维素和半纤维素保留率最高,分别为84.59%和84.87%,即综纤维素保留率为84.68%。与未处理酒糟(unpretreatment,UP)相比,4种方法预处理后酒糟的综纤维素酶解得率分别提高了49.12%(酸-超声波,UAAP)、55.48%(液氨,PASS)、92.79%(碱性双氧水,AHPP)和99.15%(酸性亚硫酸氢盐,BP),其中BP法对酒糟酶解糖化的促进作用最有效。扫描电镜(scanning electron microscope,SEM)和X-衍射(X-ray differaction,XRD)结果显示,酒糟经不同方法预处理后表观结构发生了明显变化,木质纤维网络结构遭到破坏,表面呈现无规则或形状各异的膨松状态,沟壑明显,孔隙率增加,比表面积增大,有利于提高水解酶的可及性。化学组分和结构特性的变化说明酒糟的酶解得率与综纤维素的保留、木质素的去除、表面微观形貌变化以及纤维素结晶度等因素直接相关。总之,酸性亚硫酸氢盐(BP)法是适用于酒糟生物质糖化预处理的一种有效可行方法。  相似文献   

7.
Four pearl millet genotypes were tested for their potential as raw material for fuel ethanol production in this study. Ethanol fermentation was performed both in flasks on a rotary shaker and in a 5‐L bioreactor using Saccharomyces cerevisiae (ATCC 24860). For rotary‐shaker fermentation, the final ethanol yields were 8.7–16.8% (v/v) at dry mass concentrations of 20–35%, and the ethanol fermentation efficiencies were 90.0–95.6%. Ethanol fermentation efficiency at 30% dry mass on a 5‐L bioreactor reached 94.2%, which was greater than that from fermentation in the rotary shaker (92.9%). Results showed that the fermentation efficiencies of pearl millets, on a starch basis, were comparable to those of corn and grain sorghum. Because pearl millets have greater protein and lipid contents, distillers dried grains with solubles (DDGS) from pearl millets also had greater protein content and energy levels than did DDGS from corn and grain sorghum. Therefore, pearl millets could be a potential feedstock for fuel ethanol production in areas too dry to grow corn and grain sorghum.  相似文献   

8.
Three different modified dry‐grind corn processes, quick germ (QG), quick germ and quick fiber (QGQF), and enzymatic milling (E‐Mill) were compared with the conventional dry‐grind corn process for fermentation characteristics and distillers dried grains with solubles (DDGS) composition. Significant effects were observed on fermentation characteristics and DDGS composition with these modified dry‐grind processes. The QG, QGQF, and E‐Mill processes increased ethanol concentration by 8–27% relative to the conventional dry‐grind process. These process modifications reduced the fiber content of DDGS from 11 to 2% and increased the protein content of DDGS from 28 to 58%.  相似文献   

9.
The objective of this research was to investigate the fermentation performance of waxy grain sorghum for ethanol production. Twenty‐five waxy grain sorghum varieties were evaluated with a laboratory dry‐grind procedure. Total starch and amylose contents were measured following colorimetric procedures. Total starch and amylose contents ranged from 65.4 to 76.3% and from 5.5 to 7.3%, respectively. Fermentation efficiencies were in the range of 86.0–92.2%, corresponding to ethanol yields of 2.61–3.03 gallons/bushel. The advantages of using waxy sorghums for ethanol production include easier gelatinization and low viscosity during liquefaction, higher starch and protein digestibility, higher free amino nitrogen (FAN) content, and shorter fermentation times. The results showed a strong linear relationship between FAN content and fermentation rate. Fermentation rate increased as FAN content increased, especially during the first 30 hr of fermentation (R2 = 0.90). Total starch content in distillers dried grains with solubles (DDGS) was less than 1% for all waxy varieties.  相似文献   

10.
The functional attributes of proteins withdrawn from different stages of a commercial ethanol fuel/distillers dried grains with solubles (DDGS) process that used a wheat feedstock were investigated. Specifically, protein coproducts were examined postliquefaction (PL), postdistillation (PD), and postdrying (DDGS) and related to those from the native wheat feedstock (WF). Water hydration, oil holding, foaming, and emulsifying properties of all materials were assessed. The WF and the PL coproduct showed similar water hydration capacities (WHCs), ranging between 80 and 110%, whereas WHCs for the PD and DDGS coproducts were significantly higher (ranging between 264 and 356%). WHC for all products was found to be independent over the pH range of 2.00–10.00. A similar trend was found for the oil holding capacities, for which both WF and PL materials showed lower values (≈120%) than both the PD (203%) and DDGS (171%) materials. Foam capacity and stability for the WF were found to be 32.8 and 61.4%, respectively, whereas no coproducts were foam forming. Emulsion stability decreased from ≈45% for the WF to <10% in all other materials. Findings indicated that initial changes to the protein's functional attributes occurred in the PL stage of ethanol/DDGS processing.  相似文献   

11.
Extractability and molecular modifications of gliadin and glutenin proteins withdrawn from different stages of a commercial ethanol fuel/distillers dried grains with solubles (DDGS) process using a wheat feedstock were investigated. Materials were taken postliquefaction (PL), postdistillation (whole stillage), and postdrying (DDGS) during the process and then fractionated to separate the gliadins and the soluble high‐ and low‐molecular‐weight glutenins following a modified Verbruggen extraction method. Each fraction was characterized based on the extraction efficiencies within various aqueous alcohols of propan‐1‐ol, electrophoretic patterns, intrinsic and extrinsic fluorescence, free and total sulfhydryl content, and total disulfide bond levels. Findings indicated significant changes to the composition of extracted proteins and modifications to the protein structure (i.e., surface properties and conformation) throughout the ethanol/DDGS process, beginning with the first step of production (PL, ≈83°C). Overall, processing resulted in a shift toward an unextractable gluten matrix, accompanied by increases in hydrophobicity, disulfide bridging, and excessive protein aggregation.  相似文献   

12.
Flours from advanced lines or cultivars of six triticales and two prime hard wheats, along with triticale‐wheat blends, were investigated for mixing, extension (excluding blends), and baking properties using microscale testing. Percentage total polymeric protein (PPP) and percentage unextractable polymeric protein (UPP) of flours and doughs, including blends, mixed to optimal dough development were estimated using size‐exclusion HPLC to determine the changes in protein solubility and association with blend composition (BC), mixing properties, and loaf height. Each triticale was blended with flours of each of the two wheat cultivars (Hartog and Sunco) at 0, 30, 40, 50, 60, 70, and 100% of wheat flour. Nonlinear relationships between BC and mixograph parameters (mixing time [MT], bandwidth at peak resistance [BWPR], and resistance breakdown [RBD]) were observed. A linear relationship between BC and peak resistance (PR) was predominant. PPP of triticale flours was mostly higher than PPP of wheat cultivars. UPP of all triticales was significantly lower than wheat cultivars. PPP of freeze‐dried doughs was mostly nonsignificant across the blends and showed a curvilinear relationship with BC. The deviations from linearity of MT and PPP were higher in triticale‐Sunco blends than in triticale‐Hartog blends. UPP of blends was closer to or lower than the lower component in the blend. The deviations from linearity for MT and UPP were greater in triticale‐Hartog blends than triticale‐Sunco blends. A highly significant correlation (P < 0.001) was observed between BWPR and loaf height. This suggested that BWPR in triticale‐wheat flour blends could be successfully used for the prediction of loaf height. Triticale flour could be substituted for wheat flour up to 50% in the blend without drastically affecting bread quality. Dough properties of triticale‐wheat flour blends were highly cultivar specific and dependent on blend composition. This strongly suggested that any flour blend must be tested at the desired blend composition.  相似文献   

13.
Triticale is a high‐yielding cereal crop with potential to increase grain production for human consumption over the coming decades. Minimal targeted selection has been conducted to produce cultivars with α‐amylase, amylose, and nonstarch polysaccharide (NSP) content appropriate for a milling market. Nevertheless, genotypic variability exists. Standard quality screening methods used for wheat, including pasting properties, falling number, and quantification of α‐amylase activity were employed to assess the environmental and genotypic variability among modern triticale cultivars and to investigate the suitability of these tests for triticale. Samples of 11 triticale lines from four environments were compared with five wheat cultivars bred for various end uses. Triticale exhibited a greater range than wheat for most tested variables, and the ranges usually overlapped. Triticale exhibited higher NSP content, generally equivalent pasting properties, higher α‐amylase activity, and lower falling number on average compared with wheat checks. However, low falling number was not indicative of high α‐amylase activity; the relationship with NSP level and other factors is discussed, and caution is recommended for interpretation of previous research. Three cultivars with equivalent α‐amylase activity to wheat and two with partially waxy starch were identified. These findings have great significance for research and the emerging triticale milling market.  相似文献   

14.
Abstract

Cultivars of triticale, wheat, and rye were grown with different N‐fertilizer rates and sampled at various maturity stages in 1975 to 1977. ‘6TA 131’ triticale, ‘Arthur’ wheat, and ‘Abruzzi’ rye were used as checks. Increasing N fertilizer rates increased dry matter and N accumulation in the above‐ground plant parts. However, after flowering losses of dry matter and N from the plants increased with N fertilizer rates. Triticale and rye generally absorbed more N from the soil than wheat. Triticale and wheat straw had higher P concentrations than rye. The head/straw concentration ratios were: triticale and rye>wheat for P, wheat>triticale and rye for K while Ca and Mg ratios were triticale>wheat>rye.  相似文献   

15.
With the U.S. fuel ethanol industry projected to grow during the next several years, supplies of distillers dried grains with solubles (DDGS) are anticipated to continue to grow as well. DDGS is used primarily as livestock feed. Much of the DDGS must be shipped, often over large distances, outside the Corn Belt (which is where most of the corn‐based ethanol plants are currently located). Stickiness and caking among particles is a common issue for DDGS, and it often leads to flowability problems. To address this, the objective of this study was to understand the cross‐sectional and surface natures of DDGS particles from five ethanol plants, and how they interact with DDGS properties. This study examined the distribution patterns of chemical components within cross‐sections, within section edges (i.e., surface layers), and on surfaces using standard staining techniques; chemical composition was determined using standard protocols; and physical and flowability properties were also determined. Crude protein in the samples was 28.33–30.65% db, crude fat was 9.40–10.98% db, and neutral detergent fiber (NDF) was 31.84–39.90% db. Moisture contents were 4.61–8.08% db, and geometric mean diameters were 0.37–0.52 mm. Cross‐sectional staining showed protein levels of 19.57–40.39%, and carbohydrate levels of 22.17–43.06%, depending on the particle size examined and the production plant from which the DDGS was sampled. Staining of DDGS particles indicated a higher amount of surface layer protein compared with carbohydrate thickness in DDGS particles that had a lower flow function index (which indicated potential flow issues). Additionally, surface fat staining suggested that higher surface fat also occurred in samples with worse flow problems. This study represents another step toward understanding why DDGS particles stick together during storage and transport, and will hopefully help to improve DDGS material handling strategies.  相似文献   

16.
Wider exploration of ethanol coproduct uses is necessary as the ethanol industry continues to face challenges. Currently, process streams such as thin stillage and condensed distillers solubles (CDS) are processed into distillers dried grains with solubles and used as animal feeds, but other higher value opportunities may exist. The objective of this study was to identify chemical components and quantify physical properties of CDS and thin stillage. Protein, organic acid, and sugar profiles were determined. Zein protein was identified, and glycerol was determined to have a concentration of 18.8 g/L in thin stillage and 63.2 g/L in CDS. Physical properties including density, thermal conductivity, thermal diffusivity, and rheological behaviors were also examined. Thermal conductivity of thin stillage and CDS was approximately 0.54 and 0.45 W/m°C, respectively. Quantification of the physical properties and identification of the chemical constituents pave the way for exploration of new value‐added uses for thin stillage and CDS.  相似文献   

17.
Fuel ethanol production from grains is mainly based on dry‐grind processing, during which phytate is concentrated about threefold in distillers dried grains with solubles (DDGS), a major coproduct. To reduce phytate in DDGS, Natuphos and Ronozyme industrial phytase preparations were used to treat commercially made thin stillage (TS). Changes in phosphorous (P) profile were monitored, and effects of reaction temperature, time, and enzyme concentration were investigated. Results showed that at a temperature ≤60°C for Natuphos phytase (≤70°C for Ronozyme phytase) and a concentration ≤4.8 FTU/mL of TS for Natuphos phytase (≤48 FYT/mL for Ronozyme phytase), a complete phytate hydrolysis (phytate P decreased to 0) could be achieved within 5–60 min of enzymatic treatment. Reduction in phytate P was generally accompanied by increase in inorganic P, whereas total P remained relatively unchanged. When condensed distillers solubles (CDS), the concentrated form of TS, was used as the substrate, phytate hydrolysis by each of the two enzyme preparations was as effective as on TS. Because a previous study from the author's laboratory showed that all types of P are mostly concentrated in TS and CDS but much less in distillers wet grains, phytase treatments of TS and CDS described in the present study can be an effective means in producing low‐phytate DDGS.  相似文献   

18.
Recycling of P is a common strategy in efficient use of P. The aims of our investigation were to study the P extractability of biochars produced by low temperature conversion and to determine the effect of soda application on low‐temperature conversion of organic compounds and the bioavailability of P to rye grass (Lolium perenne L., cv. Grazer). In this study canola cake, dried distillers grains with solubles, and meat‐and‐bone meal were converted to biochars with thermo‐chemical conversion at 400°C. The P availability was measured in terms of solubility in water, 2% citric, and 2% formic acid, and in a pot experiment with rye grass (Lolium perenne L.) which was cut three times. Application of 8% (w/w) soda to the process of thermo‐chemical conversion of canola cake, dried distillers grains with soluble and meat‐and‐bone meal resulted in an increase of water‐, 2% citric‐, and 2% formic‐acid‐extractable P in the biochars. In contrast to the application of soda, addition of 12% wood ash (w/w) to the conversion of dried distillers grains with solubles resulted in a lower increase of water‐soluble P in the corresponding biochar compared to processing biochar without additives. Addition of biochar P (100 mg P [kg soil]–1) to a Luvisol resulted in an increase of CAL‐extractable soil P. The P uptake of rye grass from biochars produced with the addition of soda was as effective as basic slag and MgNH4 phosphate fertilizers and even better than rock phosphate.  相似文献   

19.
Ozone has been reported as being able to degrade macromolecules such as cellulose, starch, lignins, and tannins in the textile, pulping, and water‐treatment industries. Thus, we hypothesized that ozone treatment may also inactivate tannin activity and increase fermentation efficiency of tannin sorghum lines. The objective of this research was to study the physicochemical properties of ozone‐treated whole tannin grain sorghum flour and its fermentation performance in ethanol production. Results showed that the ethanol yields from ozone‐treated tannin grain sorghums were significantly higher than yields from the untreated flour. The fermentation efficiency of ozone‐treated tannin grain sorghum was approximately 90%, which was 8–14% higher than that of untreated samples at the 36th hr of fermentation. At the end of 72 hr of fermentation, the efficiencies of ozone‐treated sorghum flour were 2–5% higher than those of untreated samples. Measured tannin levels of ozone‐treated samples decreased significantly from 3.8 to 2.7%. Gel‐permeation chromatographic results indicated that both degradation and polymerization processes might have happened to starch molecules during ozone treatment. Rapid Visco Analyzer data showed that the setback of viscosity of ozone‐treated flour was lower than that of untreated flours. Distillers dried grains with solubles made from ozone‐treated sorghum were low in residual starch (<1%) and high in crude protein (≈35%). Therefore, ozonation could be a novel and useful method to improve ethanol yield and fermentation efficiency of tannin grain sorghum.  相似文献   

20.
An acidic method of zein extraction from DDGS   总被引:3,自引:0,他引:3  
Zein with a higher intrinsic viscosity and phosphorus content, similar protein content, lower yellowness, and at potentially much lower cost than commercially available zein was obtained from distillers dried grains with solubles (DDGS). A novel extraction method using acidic conditions in the presence of a reducing agent has been used to obtain about 10% aqueous ethanol soluble zein from DDGS. The optimum pH, time, temperature, and amount of reducing agent that can produce zein with high quality and yield have been developed. In addition to the zein, about 17% oil based on the dry weight of DDGS has also been obtained during zein extraction. The zein obtained from this research is expected to be suitable for use as fibers, films, and binders and in paints.  相似文献   

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