Predicting bending rigidity of woven fabrics using artificial neural networks

This paper reports an investigation on the predictability of bending property of woven fabrics from their constructional parameters using artificial neural network (ANN) approach. Number of cotton grey fabrics made of plain and satin weave designs were desized, scoured, and relaxed. The fabrics were then conditioned and tested for bending properties. Thread density in fabric, yarn linear density, twist in yarn, and weave design were accounted as input parameters for the model whereas bending rigidity in warp and weft directions of fabric formed the outputs. Gradient descent with momentum and an adaptive learning rate back-propagation was employed as learning algorithm to train the network. A sensitivity analysis was carried out to study the robustness of the model.     

Analysis and tensile-tear properties of abraded denim fabrics depending on pattern relations using statistical and artificial neural network models

The aim of this study is to develop new pattern denim fabrics and characterize the mechanical properties of these fabrics after abrasion load. Furthermore, tensile and tear strengths of these fabrics have been analysed by using the Artificial Neural Network (ANN) and statistical model. All denim fabrics were first abraded and subsequently tensile and tearing tests were applied to the abraided fabrics seperately. Actual data generated from the tests were analyzed by ANN and regression model. The regression model has shown that tensile strength properties of the abraded large structural pattern denim fabrics are generally low compared to that of the small structural pattern and traditional denim fabrics. On the other hand, when the abrasion cycles are increased tensile properties of all denim fabrics are generally decreased. Tearing strength of weft and warp in the abraded large structural pattern denim fabrics are between small structural pattern and traditional denim fabric. On the other hand, when the abrasion cycles are increased tearing strength properties in the weft and warp for all denim fabrics are generally decreased. The results from ANN and regression models were also compared with the measured values. It is concluded that almost all values from ANN are accurately predicted compared with those of the regression model. Therefore, we suggest that both methods can be used in this study as viable and reliable tools.     

Modeling spun yarns migratory properties using artificial neural network

The mechanical and physical properties of spun yarns and fabrics depend not only on properties of constituent fibers, but also the yarn structure characterized by geometrical arrangement of fibers in the yarn body. Although there are many studies related to analyzing the migratory properties of spun yarns, there are no studies available about predicting yarn migration parameters. Therefore, the main aim of this research is to introduce a new approach to predict migratory properties of different kinds of spun yarns, namely siro, solo, compact and conventional ring-spun yarns. To achieve the objectives of the research, general physical and mechanical properties of spun yarns together with existing standards were thoroughly studied. Spun yarn migratory properties were predicted using intelligent technique of artificial neural network (ANN). Results signified that the ANN models can predict precisely the yarn migratory properties on the basis of a series of yarn physical and mechanical properties.     

Predicting the unevenness of polyester/viscose blended open-end rotor spun yarns using artificial neural network and statistical models

In this study, an artificial neural network (ANN) and a statistical model are developed to predict the unevenness of polyester/viscose blended open-end rotor spun yarns. Seven different blend ratios of polyester/viscose slivers are produced and these slivers are manufactured with four different rotor speed and four different yarn counts in rotor spinning machine. A back propagation multi layer perceptron (MLP) network and a mixture process crossed regression model (simplex lattice design) with two mixture components (polyester and viscose blend ratios) and two process variables (yarn count and rotor speed) are developed to predict the unevenness of polyester/viscose blended open-end rotor spun yarns. Both ANN and simplex lattice design have given satisfactory predictions, however, the predictions of statistical models gave more reliable results than ANN.     

Comparison of artificial neural network and linear regression models for prediction of ring spun yarn properties. I. Prediction of yarn tensile properties

In this study artificial neural network (ANN) models have been designed to predict the ring cotton yarn properties from the fiber properties measured on HVI (high volume instrument) system and the performance of ANN models have been compared with our previous statistical models based on regression analysis. Yarn count, twist and roving properties were selected as input variables as they give significant influence on yarn properties. In experimental part, a total of 180 cotton ring spun yarns were produced using 15 different blends. The four yarn counts and three twist multipliers were chosen within the range of Ne 20–35 and α _e 3.8–4.6 respectively. After measuring yarn tenacity and breaking elongation, evaluations of data were performed by using ANN. Afterwards, sensitivity analysis results and coefficient of multiple determination (R²) values of ANN and regression models were compared. Our results show that ANN is more powerful tool than the regression models.     

Prediction of the changes on the CIELab values of fabric after chemical finishing using artificial neural network and linear regression models

Changes on the CIELab values of the dyed materials after the different chemical finishing treatments using artificial neural network (ANN) and linear regression (LR) models have been predicted. The whole structural properties of fabrics and some process data which were from fiber to the finishing parameters were accepted as inputs in these models. The networks having different structures were established, and it was also focus on the parameters which could affect the performance of the established networks. It was determined that we could successfully predict the color differences values occurring on the material after the finishing applications. In addition, we realized that some ANN parameters affected the prediction performance while establishing the models. After training ANN models, the prediction of the color difference values was also tried by linear regression models. Then, extra ANN models were established for all outputs using the parameters as inputs in the LR equations, and the prediction performances of both established models were compared. According to the results, the neural network model gives a more accurate prediction performance than the LR models.     

Predicting the tensile strength of polyester/cotton blended woven fabrics using feed forward back propagation artificial neural networks

Tensile strength plays a vital role in determining the mechanical behavior of woven fabrics. In this study, two artificial neural networks have been designed to predict the warp and weft wise tensile strength of polyester cotton blended fabrics. Various process and material related parameters have been considered for selection of vital few input parameters that significantly affect fabric tensile strength. A total of 270 fabric samples are woven with varying constructions. Application of nonlinear modeling technique and appreciable volume of data sets for training, testing and validating both prediction models resulted in best fitting of data and minimization of prediction error. Sensitivity analysis has been carried out for both models to determine the contribution percentage of input parameters and evaluating the most impacting variable on fabric strength.     

Predicting the influence of seam design on formability and strength of nonwoven structures using artificial neural network

Formability which is also known as drapability is defined as the ability of a planar textile structure to be directly deformed to fit a three-dimensional surface without the formation of wrinkling, kinks or tears. According to human’s desire for comfortable and high quality clothing, formability has a specific place in the textile industry so many studies have been conducted on understanding and predicting formability of textiles. Artificial neural network method is used in this study order to predict the influence of seam design on formability and tensile behavior of nonwoven structures. Our findings and analysis showed that seam design, seam allowance and weight of nonwoven layers are three main parameters significantly affecting the formability and overall tensile of nonwoven structure. Predicted values obtained from the ANN methodology were compared with the experimental data proving very good correlation between examined and predicted values.     

The effects of some machine parameters on the spirality in single jersey fabrics

In this work, the effects of machine parameters on the fabric spirality, which is an important quality problem of single jersey knitted fabrics, are investigated. For this aim, two circular knitting machines with the same gauge, but one of them revolving in the reverse direction, are chosen. Single jersey fabric samples with the same weight per square meter and the same yarn count (Ne 20 Cotton) are knitted on the chosen machines at four different numbers of knitting systems. The effects of the number of the knitting systems and the rotation directions of the machines on the spirality angles are investigated.     

Dimensional stability of single jersey fabrics of LincLITE® and conventional yarns. I

Dimensional constants (k values) of single jersey fabrics made from LincLITE® and conventional yarns are calculated under dry, steam, full relaxation treatments. Fabrics were made under different tightness factors such as high, medium and low with different twist factors, twist directions and feeder blending. LincLITE® yarns made to get soft and bulkier effects with yarn count of 39 tex and conventional yarns made into 39 tex and 48 tex yarn counts. Various effects on K values are analysed using correlation coefficients. K-values are increased with relaxation progression and have shown some differences between in LincLITE® and conventional fabrics, and feeder blended fabrics. Loop shape factor is highly affected by tightness factor, relaxation and feeder blending in LincLITE® fabrics, whereas twist factor not significantly effects on loop shape factor in conventional fabrics. Stitch density significantly increases with relaxation in conventional fabrics and no significant effect shows with LincLITE® fabrics.     

Prediction of CIELab data and wash fastness of nylon 6,6 using artificial neural network and linear regression model

We tried to predict the CIELab data and wash fastness values of scoured nylon 6.6 knitted fabric dyed with 1:2 metal-complex acid dyes and aftertreated using three different methods named as syntan, syntan/cation and full backtan by artificial neural network (ANN) with Levenberg-Marquardt algorithm and regression models. Afterward, the predicting performance of these models was tested and compared with each other using unseen data sets. We were able to achieve to predict the all colorimetric data satisfactorily such as L*, a*, b*, C, h ^o and wash fastness performance using both models. The statistical findings indicated that the regression models provide more accurate prediction for all colour data with an average error of 1% contrast to previous study. In terms of prediction of fastness, artificial neural network is a bit more useful than regression models for prediction of staining value on the nylon part of adjacent multifiber.     

Investigation on air permeability of finished stretch plain knitted fabrics. I. Predicting air permeability using artificial neural networks

Air permeability is one of the most important utility properties of textile materials as it influences air flow through textile material. Air permeability plays a significant role in well-being due to its influence on physiological comfort. The air permeability of textile materials depends on their porosity. There are a lot of structural properties of textile materials also operating parameters (knitting+finishing) influencing air permeability and there are also statistically significant interactions between the main factors influencing the air permeability of knitted fabrics made from pure yarn cotton (cellulose) and viscose (regenerated cellulose) fibers and plated knitted with elasthane (Lycra) fibers. Two types of artificial neural networks (ANNs) model have been set up before modeling procedure by utilizing multilayer feed forward neural networks, which take into account the generality and the specificity of the product families respectively. A virtual leave one out approach dealing with over fitting phenomenon and allowing the selection of the optimal neural network architecture was used. Moreover this study exhibited that air permeability could be predicted with high accuracy for stretch plain knitted fabrics treated with different finishing processes. Within the framework of the work presented, ANNs were applied to help industry to adjust the operating parameter before the actual manufacturing to reach the desired air permeability and satisfy their consumers.     

Artificial neural network approach for predicting colour properties of laser-treated denim fabrics

In this study, artificial neural network (ANN) and linear regression (LR) approaches are proposed for predicting colour properties of laser-treated denim fabrics. Denim fabrics were treated under different combinations of laser processing parameters, including pixel time (μs), resolution (dot per inch) and grayscale (lightness percentage) as inputs. Colour properties, including colour yield (K/S sum value), CIE L*, a* and b* values and yellowness index were predicted as outputs in these approaches. Later, the prediction performances of two approaches were compared and the statistical findings revealed that ANN approach was able to provide more accurate prediction than LR approach, especially for L value. Moreover, among the three input variables, grayscale (lightness percentage) was found to be the most important factor affecting colour properties of laser-treated denim fabrics.     

Computerized color separation system for printed fabrics by using backward-propagation neural network

Textile production must be coupled with hi-tech assistant system to save cost of labor, material, time. Therefore color quality control is one very important step in any textiles, however excellent the fabric material itself is, if it lacks good color, then it may still result in dull sale. Therefore, this paper proposes a printed fabrics computerized color separation system based on backward-propagation neural network, whose primary function is to separate rich color of printed fabrics pattern so as to reduce time-consuming manual color separation color matching of current players. What it adopted was RGB color space, expressed in red, green, and blue. Analyze color features of printed fabrics, use gene algorithm to find sub-image with same color distribution as original image of printed fabrics yet smaller area, for later color separation algorithm use. In terms of color separation algorithm, this paper relied on supervised backward-propagation neural network to conduct color separation of printed fabrics RGB sub-image, and utilized PANTONE® standard color ticket to do color matching, so as to realize accurate color separation.     

An artificial neural network approach to prediction of the colorimetric values of the stripped cotton fabrics

This paper presents an artificial neural network (ANN) modeling by Levenberg-Marquardt (LM) algorithm for predicting the colorimetric values of the stripped cotton fabrics dyed using commercial reactive dyes. Achieving the expected efficiency in the application of stripping process is a very important aspect for the success of the reproduction. In the study, the predictions of L* and ΔE colorimetric values of stripped cotton samples for different stripping applications by artificial neural network are reported. We set up different network structures with different number of nodes in the hidden layer, the number of inputs and MSE of results as stopping criteria in order to get the best fitting model. According to the result of the best neural network models predicting L* and ΔE, we achieved 97 % of R for both of them. We are able to predict the L* value of the stripped samples using some working parameters as inputs with only 1.2 % error. We think that our results are very promising and the predictions of L* and ΔE values of stripped samples before applying any process are possible using the ANN model set up in the study, especially for L*.     

Dimensional stability of single jersey fabrics of lincLITE® and conventional yarns. II. Fabric dimensional changes

Dimensional changes of single jersey fabrics made from LincLITE® and conventional yarns (39 tex and 48 tex) with different twist factors and fabric tightness factors are investigated under dry-, steam- and full- relaxation treatments. Results showed that linear and area shrinkages, fabric density and stitch density values were affected by tightness factors, relaxation treatment, yarn twist and feeder blending. Generally, higher length shrinkages and width increases were reported with LincLITE® and conventional fabrics. Tightness factors and twist factors significantly affected LincLITE® and insignificantly affected conventional fabrics in concern of change of shape and area shrinkages. Thus, fabric density values and reciprocal of stitch lengths showed linear correlations with intercepts, which decreased on full relaxation. Also, it showed higher regression correlation coefficient factors from LincLITE® and conventional fabrics.     

Assessment of gastric cancer survival: using an artificial hierarchical neural network

This study is designed to assess the application of neural networks in comparison to the Kaplan-Meier and Cox proportional hazards model in the survival analysis. Three hundred thirty gastric cancer patients admitted to and surgically treated were assessed and their post-surgical survival was determined. The observed baseline survival was determined with the three methods of Kaplan-Meier product limit estimator, Cox and the neural network and results were compared. Then the binary independent variables were entered into the model. Data were randomly divided into two groups of 165 each to test the models and assess the reproducibility. The Chi-square test and the multiple logistic model were used to ensure the groups were similar and the data was divided randomly. To compare subgroups, we used the log-rank test. In the next step, the probability of survival in different periods was computed based on the training group data using the Cox proportional hazards and a neural network and estimating Cox coefficient values and neural network weights (with 3 nodes in hidden layer). Results were used for predictions in the test group data and these predictions were compared using the Kaplan-Meier product limit estimator as the gold standard. Friedman and Kruskal-Wallis tests were used for comparisons as well. All statistical analyses were performed using SPSS version 11.5, Matlab version 7.2, Statistica version 6.0 and S_PLUS 2000. The significance level was considered 5% (alpha = 0.05). The three methods used showed no significance difference in base survival probabilities. Overall, there was no significant difference among the survival probabilities or the trend of changes in survival probabilities calculated with the three methods, but the 4 year (48th month) and 4.5 year (54th month) survival rates were significantly different with Cox compared to standard and estimated probabilities in the neural network (p < 0.05). Kaplan-Meier and Cox showed almost similar results for the baseline survival probabilities, but results with the neural network were different: higher probabilities up to the 4th year, then comparable with the other two methods. Estimates from Cox proportional hazards and the neural network with three nodes in hidden layer were compared with the estimate from the Kaplan-Meier estimator as the gold standard. Neither comparison showed statistically significant differences. The standard error ratio of the two estimate groups by Cox and the neural network to Kaplan-Meier were no significant differences, it indicated that the neural network was more accurate. Although we do not suggest neural network methods to estimate the baseline survival probability, it seems these models is more accurately estimated as compared with the Cox proportional hazards, especially with today's advanced computer sciences that allow complex calculations. These methods are preferable because they lack the limitations of conventional models and obviate the need for unnecessary assumptions including those related to the proportionality of hazards and linearity.     

Using artificial neural network to predict colour properties of laser-treated 100% cotton fabric

In this paper, artificial neural network (ANN) model was used for predicting colour properties of 100 % cotton fabrics, including colour yield (in terms of K/S value) and CIE L, a, and b values, under the influence of laser engraving process with various combination of laser processing parameters. Variables examined in the ANN model included fibre composition, fabric density (warp and weft direction), mass of fabric, fabric thickness and linear density of yarn (warp and weft direction). The ANN model was compared with a linear regression model where the ANN model produced superior results in prediction of colour properties of laser engraved 100 % cotton fabrics. The relative importance of the examined factors influencing colour properties was also investigated. The analysis revealed that laser processing parameters played an important role in affecting the colour properties of the treated 100 % cotton fabrics.     

Modeling waterbird diversity in irrigation ponds of Taoyuan, Taiwan using an artificial neural network approach

The study develops an approach adopted by artificial neural networks (ANN) to model the relationship between pondscape and waterbird diversity. Study areas with thousands of irrigation ponds are unique geographic features from the original functions of irrigation converted to waterbird refuges. The model considers pond shape and size, neighboring farmlands, and constructed areas in calculating parameters pertaining to the interactive influences on avian diversity, among them the Shannon–Wiener diversity index. Results indicate that irrigation ponds adjacent to farmland benefited waterbird diversity. On the other hand, urban development leads to the reduction of pond numbers, which reduces waterbird diversity. By running the ANN model, the resulting index shows a good-fit prediction of bird diversity against pond size, shape, neighboring farmlands, and neighboring developed areas with a correlation coefficient (r) of 0.72, in contrast to the results from a linear regression model (r < 0.28).