Effect of hollow polyester fibres on mechanical properties of knitted wool/polyester fabrics

The physical and mechanical characteristics of hollow polyester fibres were compared with solid polyester fibres in order to establish their processing behaviour and performance characteristics. The effects of hollow fibres on fabric properties were investigated by using microscopy and tests of tensile and bursting strength, pilling, abrasion resistance, water vapour permeability, and handle. The results show that tensile strength of hollow polyester fibres and yarns are negatively affected by the cavity inside the fibre. Hollow fibres also have higher stiffness and resistance to bending at relaxed state. Fabrics made from hollow polyester/wool blends and pure wool fabrics show three distinguishable steps in pilling. During pilling, hollow fibres break before being pulled fully out of the structure, leading to shorter protruding fibres. Microscopy studies showed that the breakdown of hollow fibres started during entanglement by splitting along the helical lines between fibrils. KES results showed that the friction between fibres and the fibre shape are the most important parameters that determine the fabric low stress mechanical properties. However, in some aspects, the hollow structure of the fibre does not have a significant effect.     

Hybrid effect in the mechanical properties of jute/rockwool hybrid fibres reinforced phenol formaldehyde composites

This research work was concerned with the evaluation of the effect of fibre content on the mechanical properties of composites. Composites were fabricated using jute/phenol formaldehyde (PF), rockwool/PF, and jute/rockwool hybrid PF with varying fibre loadings. Jute and rockwool fibre reinforced PF composites were fabricated with varying fibre loadings (16, 25, 34, 42, 50, and 60 vol.%). The jute/rockwool hybrid PF composites were manufactured at various ratios of jute/rockwool fibres such as 1:0, 0.92:0.08, 0.82:0.18, 0.70:0.30, 0.54:0.46, 0.28:0.72, and 0:1. Total fibre content of the hybrid composites was 42 vol.%. The results showed that tensile strength of the composite increased with increasing fibre content up to 42 vol.% over which it decreased for jute and rockwool fibre reinforced PF composites. Flexural strength of the composite was noted to peak at a fibre loading of 42 vol.% for jute/PF composites, and 34 vol.% for rockwool/PF composites. Impact strength of jute/PF composites increased with increasing fibre loading but that of rockwool/PF composites decreased at higher (>34 vol.%) fibre loadings. Tensile, flexural, and impact strengths of jute/PF composites were found to be higher than those of rockwool/PF composites. The maximum hardness values were obtained 42 vol.% for jute/PF composite, and 34 vol.% for rockwool/PF composite. Further increase in fibre loading adversely affected the hardness of both composites. For jute/rockwool hybrid PF composites, tensile and impact strengths decreased with increasing rockwool fibre loading. The maximum flexural strength of jute/rockwool hybrid PF composites was obtained at a 0.82:0.18 jute/rockwool fibre ratio while maximum hardness was observed at a 0.28:0.72 jute/rockwool fibre ratio. The fractured surfaces of the composites were analysed using scanning electron microscope in order to have an insight into the failure mechanism and fibre/matrix interface adhesion.     

Flame retardancy,Thermal and mechanical properties of Kenaf fiber reinforced Unsaturated polyester/Phenolic composite

Unsaturated polyester (UP) resin has been blended with phenolic resin (PF) resole type at various ratios to obtain a homogeneous blend with improved flame resistance compared to its parent polymers. The polymer blend was reinforced with 20 wt% kenaf using hand lay out technique. Fourier transform infrared spectroscopy (FT-IR) was used to characterize changes in the chemical structure of the synthesized composites. The thermal properties of the composites were investigated using thermogravimetric analysis (TGA). The thermal stability of UP/PF kenaf composites co-varies with the PF content, as shown by the degradation temperature at 50 % weight loss. The char yield of the composites increases linearly with PF content as shown by the TGA results. The flammability properties of the composites were determined using the limiting oxygen index (LOI) and UL-94 fire tests. The LOI increased with the PF content while the composites exhibit improved flame retardancy as demonstrated by UL-94 test. The mechanical and morphological properties of the composites were determined by tensile test and scanning electron microscopy (SEM), respectively. The tensile strength and the Young’s modulus of the blend/composites slightly decreased with increasing PF content albeit higher than PF/kenaf fiber composites.     

Influence of impregnating wood particles with mimosa bark extract on some properties of particleboard

In this study, influence of impregnating wood particles with mimosa bark extract on the some properties of particleboard was investigated. Properties evaluated were modulus of rupture (MOR), modulus of elasticity (MOE), internal bond (IB), thickness swelling (TS), and formaldehyde emission (FE). The results showed that particleboards made from particles impregnated with mimosa bark extract had significantly lower mechanical, physical and formaldehyde emission values than those of the boards made from unimpregnated particles. Brushing of mimosa bark extract to the surfaces and edges of the particleboards did not affect the mechanical properties, statistically. However, this application caused a significant improvement in the thickness swelling and formaldehyde emission.     

Cornstarch and tannin in phenol–formaldehyde resins for plywood production

The aim of this work is to demonstrate the performances of cornstarch–quebracho tannin-based resins designed as adhesive in the plywood production. In this way, the cornstarch and quebracho tannin was introduced in the classic adhesive formulation in order to supply a part of phenol–formaldehyde (PF). The physical properties (rheological characterization, thermogravimetric analysis and solid phase ¹³C NMR analysis) of the formulated resins were measured. In order to evaluate the mechanical performances of optimal cornstarch–quebracho tannin-based resins, plywood panels were produced and mechanical properties were investigated. These mechanical properties included tensile strength, wood failure and 3-point bending strength. The performance of these panels is comparable to those of plywood panels commercial PF made.The results showed that plywood panels bonded with cornstarch–quebracho tannin–PF resins (15:5:80, w/w/w) exhibited better mechanical properties than plywood panels commercial PF made. The introduction of small proportions of cornstarch and quebracho tannin in PF resins contributes to the improvement of the boiling water performance of these adhesives. The formaldehyde emission levels obtained from panels bonded with cornstarch–quebracho tannin–PF were lower to those obtained from panels bonded with control PF. Solid state CPMAS NMR spectra indicates that no reaction at all between PF resins and cornstarch and quebracho tannin. Even when reaction does evidently not occur, the addition of cornstarch and quebracho tannin improves markedly the water resistance of PF resins.     

Leveraging the Antibacterial Properties of Knitted Fabrics by Admixture of Polyester-Silver Nanocomposite Fibres

Leveraging the antibacterial properties of polyester-cotton knitted fabrics has been attempted in this research by admixture of small proportion of polyester-silver nanocomposite fibres. Polyester-cotton (50:50) yarns were spun by mixing 10, 20 and 30 % (wt.%) polyester-silver nanocomposite fibres with normal polyester fibres so that overall proportion of polyester fibre becomes 50 %. The proportion of cotton fibre was constant (50 %) in all the yarns. Three parameters, namely blend proportion (wt.%) of nanocomposite fibres, yarn count and knitting machine gauge were varied, each at three levels, for producing 27 knitted fabrics. Polyester-cotton knitted fabrics prepared from polyester-silver nanocomposite fibres showed equally good antibacterial activity (65-99 %) against both S. aureus and E. coli bacteria. Antibacterial properties were enhanced with the increase in the proportion of polyester-silver nanocomposite fibres, yarn coarseness and increased compactness of knitted fabrics. Yarn count and blend proportion of nanocomposite fibre were found to have very dominant influence in determining the antibacterial properties of knitted fabrics.     

Oil palm fiber (OPF) and its composites: A review

Twenty first century has witnessed remarkable achievements in green technology in material science through the development of biocomposites. Oil palm fiber (OPF) extracted from the empty fruit bunches is proven as a good raw material for biocomposites. The cellulose content of OPF is in the range of 43%–65% and lignin content is in the range of 13%–25%. A compilation of the morphology, chemical constituents and properties of OPF as reported by various researchers are collected and presented in this paper. The suitability of OPF in various polymeric matrices such as natural rubber, polypropylene, polyvinyl chloride, phenol formaldehyde, polyurethane, epoxy, polyester, etc. to form biocomposites as reported by various researchers in the recent past is compiled. The properties of these composites viz., physical, mechanical, water sorption, thermal, degradation, electrical properties, etc. are summerised. Oil palm fiber loading in some polymeric matrices improved the strength of the resulting composites whereas less strength was observed in some cases. The composites became more hydrophilic upon addition of OPF. However treatments on fiber surface improved the composite properties. Alkali treatment on OPF is preferred for improving the fiber–matrix adhesion compared to other treatments. The effect of various treatments on the properties of OPF and that of resulting composites reported by various researchers is compiled in this paper. The thermal stability, dielectric constant, electrical conductivity, etc. of the composites improved upon incorporation of OPF. The strength properties reduced upon weathering/degradation. Sisal fiber was reported as a good combination with OPF in hybrid composites.     

Characterization of oil palm empty fruit bunch and glass fibre reinforced recycled polypropylene hybrid composites

The effects of hybridization of glass fibre on oil palm empty fruit bunch (EFB) and recycled polypropylene-based composites are described in this paper. The compounding process involved extrusion followed by injection moulding technique to prepare the samples for characterizations. Fibre loading were considered as 40 % of the total weight of the blends and EFB:glass fibre ratio was maintained as 30:70, 50:50, 70:30 and 90:10. Two types of coupling agents of maleic anhydride-grafted polypropylene such as polybond-3200 and fusabond P-613 of different molecular weight and maleic anhydride level were used to improve the interfacial adhesion between the fibres and the matrix. Composites were characterized by density, melt flow index, tensile, Izod impact and flexural testing. Morphological images of the fractured surfaces of the composites were examined by field-emission scanning electron microscopy. Samples were also characterized by thermal tests such as thermogravimetric analysis and differential scanning calorimetry to evaluate the thermal and crystalline properties, respectively. Optimization of hybridization of the fibres and effect of coupling agents were evaluated in terms of various properties of the samples. The composite prepared with EFB:glass fibre ratio of 70:30 showed better reinforcing properties than that of others.     

Surface treatments of jute fabric: The influence of surface characteristics on jute fabrics and mechanical properties of jute/polyester composites

In this study, jute fabrics were modified by alkali, micro-emulsion silicon (MS) and fluorocarbon based agents (FA) in order to enhance the interfacial adhesion between the polyester matrix and the jute fiber. X-ray photoelectron spectroscopy (XPS) and contact angle measurements were used to characterize fiber surfaces. The effects of various surface treatments on the mechanical and morphological of jute/polyester composites were also studied. All surface treatments were shown to improve the tensile, flexural strengths and interlaminar shear strengths of the composites. Moreover, the maximum improvement in the mechanical properties was obtained for the FA treated jute/polyester composites. SEM micrographs of the tensile fracture surface of jute/unsaturated polyester composites also exhibited improvement of interfacial and interlaminar shear strengths by the alkali, MS and FA treatments of jute fibers.     

On Line study of optical and structural behaviour of annealed as spun isotactic polypropylene fibres under creep Deformation

Double-arm of multiple- beam Fizeau system in transmission, attached with a modified creep device was used to investigate the opto-viscoelastic properties of isotactic polypropylene (iPP) fibres under different annealing conditions. The mean refractive index, birefringence, orientation, density and crystallinity were calculated for the annealed iPP fibres during creep deformation. Crystallinity behaviour was investigated during creep experiments at different annealing conditions which indicated a remarkable improvement in the properties of the investigated samples. The creep compliance curves were obtained at three different values of stresses for different annealing temperatures and different times of annealing. An empirical formula was suggested to describe the creep compliance curve of annealed iPP fibre and the constants of this formula were determined from the fitting parameters of the obtained creep curves. Kelvin chain was used to model the mechanical behaviour of iPP fibre under creep process. Illustrations using graphs and microinterferogrames are shown.     

Experimental studies on the physico-chemical properties of banana fibre from various varieties

Natural cellulosic fibres from various varieties of banana plants such as Red Banana, Nendran, Rasthaly, Morris and Poovan have been extracted manually and the physico-chemical properties of these fibres are investigated. The tensile strength of these fibres varies from 176 MPa to 525 MPa. The untreated fibres have more tensile strength than the treated one. The thermal properties of these fibres are studied by Differential Scanning Calorimetry (DSC). Two DSC thermal peaks, one is around 25°C to 180°C and the other is around 155°C to 240°C, are noticed. The tensile strengths have a direct correlation with the area of the lower thermal peak (enthalpy) and activation energy of the DSC, and also with the moisture absorption characteristics. The FTIR shows characteristic bands corresponds to cellulose. The reflections of the X-ray fibre diffraction pattern recorded for the banana fibre have been correlated with the mechanical strength.     

Manufacture of non-resin wheat straw fibreboards

Wheat straw was used as raw material in the production of fibreboards. The size-reduced straw was pretreated with steam, hot water and sulphuric acid before the defibration process to loosen its physical structure and reduce the pH. No synthetic binder was added. Adhesive bonding between fibres was initiated by activation of the fibre surfaces by an oxidative treatment during the defibration process. Fenton’s reagent (ferrous chloride and hydrogen peroxide) was added. Two different levels of hydrogen peroxide (H₂O₂), 2.5% or 4.0% were used. The resulting fibres were characterized in terms of fibre length distribution, shive content, pH and pH-buffering capacity. The properties of finished fibreboards were compared with medium-density fibreboard (MDF) with density above 800 kg/m³ produced from straw and melamine modified UF resin. The modulus of rupture (MOR), modulus of elasticity (MOE) and internal bond (IB) were lower than those of conventional manufactured wheat straw fibreboards but close to the requirements of the MDF standard (EN 622-5: 2006). The water absorption properties for the H₂O₂ activated straw fibreboards were relatively high, but were reduced by 25% with the addition of CaCl₂ into the defibrator system as a water-repelling agent. Increased levels of hydrogen peroxide improved the mechanical and physical properties of the straw fibreboard.     

Investigation on mechanical behaviour of twisted natural fiber hybrid composite fabricated by vacuum assisted compression molding technique

Nowadays, automotive, packaging and sport equipment industries are using natural fibre based composite materials as they are cheap, abundantly available and having a lot of ecological advantages. The main objective of this paper is to introduce a new concept of fibre twisting and to investigate the effect of twisting and the fibre orientation on the mechanical properties of bio degradable green composites. Here, the composites are fabricated by vacuum assisted compression molding technique in which the problems of hand lay process are eliminated. Here, two fibers namely twisted neem and twisted kenaf are sandwiched between layers of glass fibres to enhance the stiffness and strength of the laminates. Initially, the fibers are alkalized to increase the mechanical properties. The result shows that there is a significant improvement in mechanical properties of composites due to the presence of twisted fibers. It also shows the influence of fiber orientation on mechanical properties.     

A preliminary evaluation of matricaria maritimum fibres for polymer reinforcement

This short communication describes results from a preliminary characterization of the dimensions and mechanical properties of matricaria maritimum fibres. The aim is to develop a complementary industrial application of these plants, which are grown along the coast mainly for pharmaceutical use. The fibres are shown to be of small diameter, 5-10 μm, and tubular in form. Nano-indentation on fibres and tensile tests on fibre bundles provide an indication of the mechanical behaviour of these fibres, which are similar to those of sisal (leaf fibre) and miscanthus (grass fibre), and may be interesting for reinforcement of polymer matrix composites.     

Modeling and experimental validation of tensile properties of sugar palm fiber reinforced high impact polystyrene composites

Sugar palm fiber is one of the most abundant natural fibers used in biocomposites. However, prediction of the mechanical properties of such natural fiber reinforced composites is still challenging. Most of the theoretical modelings are based the micromechanical method. There have been little studies involving statistical approach for prediction of mechanical properties of natural fiber reinforced composites. In this study, the tensile properties of short sugar palm fiber-reinforced high impact polystyrene (SPF-HIPS) composites obtained by means of statistical approach were investigated and compared with the experimental observations and with micromechanical models available in the literature. Statistical approach was used to predict the performance of the composite part with different fiber loadings. A two-parameter Weibull distribution function was used to model the fiber length distribution in the composite. For the experimental validation, the composites were prepared by hot compression technique for different fiber loadings (10 %, 20 %, 30 %, 40 % and 50 % by weight). Tensile testing of the composites was carried out according to ASTM D638 to obtain the composites tensile strength and modulus of elasticity. Experimental results showed that the tensile strength of the composite reduced due to the addition of sugar palm fibers, whereas the elastic modulus increased by a factor of up to 1.34. The current statistical model predicted the tensile properties of SPF-HIPS composite close to the experimental values. It was found that statistical approach with standard micromechanical models can be used to predict the mechanical properties of sugar palm fiber reinforced HIPS composites. Hence, this study could assist in decisions regarding the design of natural fiber reinforced composite products.     

Effect of outdoor exposure on some properties of resin-treated plybamboo

The objective of this investigation was to evaluate some of the physical and mechanical properties of resin-treated plywood type panels manufactured from bamboo strips (Gigantochloa scortechinii). Experimental plybamboo samples were made from low molecular weight phenol formaldehyde (LMwPF) treated bamboo strips. They were exposed to outdoor condition ranging from 1 to 12 months. Modulus of elasticity (MOE), modulus of rupture (MOR), compression strength, and surface roughness of treated and untreated samples were evaluated. Resin impregnated samples had the highest bending and compression strength properties. While the untreated samples failed after 3-month of outdoor exposure. Treated specimens exposed for 12-month had the MOE, MOR, and compression strength values of 14,253 N/mm², 101.3 N/mm², and 34.63 N/mm², respectively. Surface quality of both treated and untreated samples was adversely influenced as the function of outdoor exposure time, based on numerical values obtained from a stylus type equipment. Overall properties of treated samples tested in work resulted in higher values than those of untreated samples. It appears that resin impregnation could be considered as an alternative method to enhance the characteristics of plybamboo exposed to environmental conditions as can be concluded from the results of this study.     

Flexural and impact properties of chemically treated sugar palm fiber reinforced high impact polystyrene composites

The effects of chemical treatment on the flexural and impact properties of sugar palm fiber reinforced high impact polystyrene (HIPS) composites were studied. Two types of concentration of alkali solution (4 % and 6 %) and also two types of percentage of compatibilizing agent (2 % and 3 %) have been used in this study. The alkaline treatment is carried out by immersing the fibers in 4 % and 6 % of alkali solution for 1 hour. A 40 wt. % of alkali treated sugar palm fiber (SPF) was blended with HIPS using Brabender machine at temperature of 165 °C. The second treatment was employed by compounding mixture of sugar palm fibers and HIPS with 2 and 3 % of compatibilizing agent using the same procedure. The composites plate with dimensions of 150×150×3 mm was produced by using the hot press machine. The flexural strength, flexural modulus and impact strength of composites were measured and the values were compared to the untreated composites. Improvement of the mechanical properties of the composites has been shown successfully. Alkali treatment using 6 % NaOH solution improve the flexural strength, flexural modulus and impact strength of the composites as amount 12 %, 19 % and 34 % respectively, whereas compatibilizing agent treatment only showed the improvement on the impact strength, i.e. 6 % and 16 % improvement for 2 % and 3 % MAH respectively.     

Improvement in fastness properties of phase-change material applied on surface modified wool fabrics

The comfort of textiles is important and one area under evaluation is the development and application of Phase Change Materials, PCMs, in order to impart thermal adaptability. PCMs research for textiles has also focused on the use of polyethylene glycol (PEG). While there is a good adhesion between fibre and PEG polymer for cotton and polyester fibres, polymer adhesion to wool fibres appears poor and loosely bound within the yarn and had dislodged and crumbled. Therefore in this paper, the effect of changing the wool fibre surface energy and surface charge, shrinkproofing, on performance properties of thermally adaptable wool fabrics were studied. Untreated, gaseous fluorinated, as well as Chlorine-Hercosett treated 100 % wool fabrics have been evaluated to obtain highly cross-linked PEG with acceptable fastness properties. The surface interface was effectively probed by XPS & ToF-SIMS and characterised the loss of surface lipids, the nature of the fibre oxidation and deposition of Hercosett polymer on the wool fibre. The results indicate the necessity of having high surface energy in order to obtain appropriate adhesion and binding higher amount of solid polymer to wool fibres which results in superior thermal activity, better durability, and enhancement in felting performance.     

Elasticity, microstructure and thermal stability of foliage and fruit fibres from four tropical crops

A comparative analysis of the elasticity, microstructure and thermal stability of fibres (thickness ranging from 43.4 to 189.4 µm) isolated from pineapple leaves (PALF), coconut coir (COIR), banana leaf-stem (BAN) and oil palm empty fruit bunch (OPEFB) reported in this study. Statistical analysis of the mechanical properties derived from tensile test to rupture reveals significant differences (P<0.05) in the fibre strength (σ), stiffness (E) and extensibility (parameterized by the strain to rupture, ?). It is observed that COIR fibres yield the smallest strength, σ (=99.8±22.5 MPa), and stiffness, E (= 0.5±0.1 GPa), while PALF fibres yield the largest σ (=639.5±301.6 MPa) and E (=7.1±3.1 GPa); PALF fibres exhibit the smallest ? (=0.11±0.03) but OPEFB fibres yield the largest ? (=2.0±1.3). From scanning electron micrographs, it is observed that cellulose fibril rupture predominates in OPEFB, COIR and BAN fibres; a large proportion of the cellulose fibrils fail by pullout in PALF fibres. Thermogravimetric analysis reveals that all fibres are thermally stable up to 250 °C; the fibre residue ranges from 30 to 80 wt% after heating to 500 °C. In particular, BAN experiences the highest weight loss and PALF experiences the lowest weight loss. The findings lend to a simple approach for determining the performance of the composites by assessing the type of natural fibres for reinforcing polymeric matrices.     

Effect of texturing on porosity and critical dissolution time of polyamide 6.6 multifilaments

The anomalous behaviour of polyamide 6.6 fibres textured by false twist to different physico-chemical techniques (as the critical dissolution time, CDT), compared with those obtained in polyester fibres, was attributed to a cracking of the surface and/or to an increase in fibre porosity. This cracking appears when original fibre is treated at high temperature and it is due to the breakage of the skin/core structure of polyamide 6.6. This cracking has been demonstrated by the determination of drying kinetics in a thermogravimetric test that has been developed for this fibre.