Effect of mercerization on mechanical, thermal and degradation characteristics of jute fabric-reinforced polypropylene composites

Jute fabric reinforced polypropylene composites were fabricated by compression molding technique. Fiber content in the composites was optimized at 45 % by weight of fiber by evaluating the mechanical parameters such as tensile strength, tensile modulus, bending strength, bending modulus. Surface treatment of jute fabrics was carried out by mercerizing jute fabrics with aqueous solutions of NaOH (5, 10 and 20 %) at different soaking times (30, 60 and 90 mins) and temperatures (0, 30 and 70 °C). The effect of mercerization on weight and dimension of jute fabrics was studied. Mechanical properties of mercerized jute-PP composites were measured and found highest at 20 % NaOH at 0 °C for 60 min soaking time. Thermal analytical data from thermogravimetric and differential thermal analysis showed that mercerized jute-PP composite achieved higher thermal stability compared to PP, jute fabrics and control composite. Degradation characteristics of the composites were studied in soil, water and simulated weathering conditions. Water uptake of the composites was also investigated.     

Surface treatments of jute fabric: The influence of surface characteristics on jute fabrics and mechanical properties of jute/polyester composites

In this study, jute fabrics were modified by alkali, micro-emulsion silicon (MS) and fluorocarbon based agents (FA) in order to enhance the interfacial adhesion between the polyester matrix and the jute fiber. X-ray photoelectron spectroscopy (XPS) and contact angle measurements were used to characterize fiber surfaces. The effects of various surface treatments on the mechanical and morphological of jute/polyester composites were also studied. All surface treatments were shown to improve the tensile, flexural strengths and interlaminar shear strengths of the composites. Moreover, the maximum improvement in the mechanical properties was obtained for the FA treated jute/polyester composites. SEM micrographs of the tensile fracture surface of jute/unsaturated polyester composites also exhibited improvement of interfacial and interlaminar shear strengths by the alkali, MS and FA treatments of jute fibers.     

Effect of water and fiber length on the mechanical properties of polypropylene matrix composites

This paper presents the results of a current study on polypropylene matrix composites processed by injection, with two different glass fiber lengths and five different volume fractions. Physical and mechanical properties were obtained, namely flexural strength, stiffness modulus and fracture toughness. The mechanical properties of the composites increased significantly with the increase of the fibers volume fraction in agreement with the Counto model. The effect of water immersion time was also analysed. Immersion in water promotes a marked decrease in mechanical properties in the early seven-ten days, and afterwards tends to stabilize. Water causes a decrease of the relative strength which increases with fiber volume fraction and reaches about 29 % and 32 % for 20 % of 4.5 mm fiber length and for 25 % of 12 mm fiber length respectively, after 28 days immersion in water. Fracture toughness increases with fiber volume fraction and is always higher for 12 mm fiber length composites than for 4.5 mm fiber length composites.     

A study on mechanical,thermal and environmental degradation characteristics of N,N-dimethylaniline treated jute fabric-reinforced polypropylene composites

The mechanical and thermal behavior of compression molded jute/polypropylene (PP) composites were studied by evaluating tensile strength (TS), bending strength (BS), tensile modulus (TM), bending modulus (BM), impact strength (IS), thermogravimetric (TG/DTG) and differential thermal analysis (DTA). A chemical modification was made to jute fabrics using N,N-Dimethylaniline (DMA) in order to improve the interfacial adhesion between the fabrics and matrix. It was found that jute fabrics on treatment with N,N-Dimethylaniline (DMA) significantly improved the mechanical properties of the composites. Thermal analytical data of PP, both treated and untreated jute fabrics as well as composites revealed that DMA treatment increased the thermal stability of the fabrics and composite. DMA treatment also reduced the hydrophilic nature of the composite. DMA treated jute composite was found less degradable than control composite under water, soil and simulated weathering conditions.     

Evaluation of mechanical properties of jute/glass/carbon fibers reinforced hybrid composites

A study on the tensile and flexural properties of jute-glass-carbon fibers reinforced epoxy hybrid composites in inter-ply configuration is presented in this paper. Test specimens were manufactured by hand lay-up process and their tensile and flexural properties were obtained. The effects of the hybridization, different fibers content and plies stacking sequence on the mechanical properties of the tested hybrid composites were investigated. Two-parameter Weibull distribution function was used to statistically analyze the experimental results. The failure probability graphs for the tested composites were drawn. These graphs are important tools for helping the designers to understand and choose the suitable material for the required design and development. Results showed that the hybridization process can potentially improve the tensile and flexural properties of jute reinforced composite. The flexural strength decreases when partial laminas from a carbon/epoxy laminate are replaced by glass/epoxy or jute/epoxy laminas. Also, it is realized that incorporating high strength fibers to the outer layers of the composite leads to higher flexural resistance, whilst the order of the layers doesn’t affect the tensile properties.     

Hybrid effect in the mechanical properties of jute/rockwool hybrid fibres reinforced phenol formaldehyde composites

This research work was concerned with the evaluation of the effect of fibre content on the mechanical properties of composites. Composites were fabricated using jute/phenol formaldehyde (PF), rockwool/PF, and jute/rockwool hybrid PF with varying fibre loadings. Jute and rockwool fibre reinforced PF composites were fabricated with varying fibre loadings (16, 25, 34, 42, 50, and 60 vol.%). The jute/rockwool hybrid PF composites were manufactured at various ratios of jute/rockwool fibres such as 1:0, 0.92:0.08, 0.82:0.18, 0.70:0.30, 0.54:0.46, 0.28:0.72, and 0:1. Total fibre content of the hybrid composites was 42 vol.%. The results showed that tensile strength of the composite increased with increasing fibre content up to 42 vol.% over which it decreased for jute and rockwool fibre reinforced PF composites. Flexural strength of the composite was noted to peak at a fibre loading of 42 vol.% for jute/PF composites, and 34 vol.% for rockwool/PF composites. Impact strength of jute/PF composites increased with increasing fibre loading but that of rockwool/PF composites decreased at higher (>34 vol.%) fibre loadings. Tensile, flexural, and impact strengths of jute/PF composites were found to be higher than those of rockwool/PF composites. The maximum hardness values were obtained 42 vol.% for jute/PF composite, and 34 vol.% for rockwool/PF composite. Further increase in fibre loading adversely affected the hardness of both composites. For jute/rockwool hybrid PF composites, tensile and impact strengths decreased with increasing rockwool fibre loading. The maximum flexural strength of jute/rockwool hybrid PF composites was obtained at a 0.82:0.18 jute/rockwool fibre ratio while maximum hardness was observed at a 0.28:0.72 jute/rockwool fibre ratio. The fractured surfaces of the composites were analysed using scanning electron microscope in order to have an insight into the failure mechanism and fibre/matrix interface adhesion.     

Impact of succinic anhydride on the properties of jute fiber/polypropylene biocomposites

Chemical treatment is an often-followed route to improve the physical and mechanical properties of natural fiber reinforced polymer matrix composites. In this study, the effect of chemical treatment on physical and mechanical properties of jute fiber reinforced polypropylene (PP) biocomposites with different fiber loading (5, 10, 15, and 20 wt%) were investigated. Before being manufactured jute fiber/PP composite, raw jute fiber was chemically treated with succinic anhydride for the chemical reaction with cellulose hydroxyl group of fiber and to increase adhesion and compatibility to the polymer matrix. Jute fiber/PP composites were fabricated using high voltage hot compression technique. Fourier Transform Infrared spectroscopy (FTIR) and Scanning Electron Microscopy (SEM) tests were employed to evaluate the morphological properties of composite. Succinic anhydride underwent a chemical reaction with raw jute fiber which was confirmed through FTIR results. SEM micrographs of the fractured surface area were taken to study the fiber/matrix interface adhesion and compatibility. Reduced fiber agglomeration and improved interfacial bonding was observed under SEM in the case of treated jute fiber/PP composites. The mechanical properties of jute/PP composite in terms of Tensile strength and Young’s modulus was found to be increased with fiber loading up to 15 wt% and decreased at 20 wt%. Conversely, flexural strength and flexural modulus increased with fiber loading up to 10 wt% and start decreasing at 15 wt%. The treated jute/PP composite samples had higher hardness (Rockwell) and lower water absorption value compared to that of the untreated ones.     

Influence of wood species and particle size on mechanical and thermal properties of wood polypropylene composites

This study aims to investigate the effects of two types of wood flour; oil palm mesocarp flour (OMF) and rubberwood flour (RWF), and their particle sizes on mechanical, physical, and thermal properties of wood flour reinforced recycled polypropylene (rPP) composites. The composite materials were manufactured into panels by using a twin-screw extruder. The rPP composites based on RWF significantly showed higher flexural, tensile, and compressive properties (both strength and modulus) as well as hardness and thermal stability than those composites based on OMF for the same particle sizes. However, distribution of RWF in the rPP matrix was less homogeneous than that of the rPP/OMF composites. Furthermore, a decrease of the particle sizes of filler for the rPP/OMF or RWF composites increased the flexural, tensile, compressive, and hardness properties. Likewise, the thermal stability of both OMF and RWF composites were insignificantly affected by the particle sizes.     

Effect of the atmospheric plasma treatment parameters on surface and mechanical properties of jute fabric

Plasma treatment is a kind of environmentally friendly surface modification technology, which has been widely used to modify various materials in many industries. Plasma treatment improves the fiber-matrix adhesion largely by roughening the surface of fibers to increase mechanical interlocking between the fiber and the matrix. For this aim, the effect of atmospheric air plasma treatment on jute fabrics has been discussed in this study. The plasma treatment has been employed at different powers and time intervals. The effects of plasma treatment on fiber properties were revealed by wickability, surface roughness, fiber tensile test and pull-out tests. The effect of plasma treatment on functional groups of jute fibers was observed by attenuated total reflectance fourier transform infrared spectroscopy (ATR-FTIR). Scanning electron microscopy (SEM) images showed the etching effect of plasma treatment on the surface. It can be concluded that plasma treatment is an effective method to improve the surface and mechanical properties of jute fabrics to be used for composite materials.     

Chitosan-filled polypropylene composites: The effect of filler loading and organosolv lignin on mechanical,morphological and thermal properties

In this work, the effect of organosolv lignin on properties of polypropylene (PP)/chitosan composites was investigated. Mechanical and thermal properties of the composites were analyzed by means of ASTM D 638-91, ASTM D 256, thermogravimetry analysis (TGA) and differential scanning calorimetry (DSC). Tensile strength and elongation at break of the PP composites decreased upon the presence of chitosan filler, but Young’s modulus improved. Impact strength was found to increase with the maximum value at 30 php of filler loading. At a similar loading, treated PP/chitosan composites were found to have higher tensile strength, elongation at break, Young’s modulus as well as impact strength than untreated composites. Furthermore, the presence of organosolv lignin imparted a plasticizing effect. Thermal properties of the treated PP/chitosan composites were better as compared with the untreated PP/chitosan composites; although the chemical treatment did not alter the thermal degradation mechanism. In addition, the obtained results were comparable to results from previous studies. This finding implied that the organosolv lignin could be a potential reagent to replace its synthetic counterpart.     

Effect of the low and radio frequency oxygen plasma treatment of jute fiber on mechanical properties of jute fiber/polyester composite

We investigated the surface modification of jute fiber by oxygen plasma treatments. Jute fibers were treated in different plasma reactors (radio frequency “RF” and low frequency “LF” plasma reactors) using O₂ for different plasma powers to increase the interface adhesion between jute fiber and polyester matrix. The influence of various plasma reactors on mechanical properties of jute fiber-reinforced polyester composites was reported. Tensile, flexure, short beam shear tests were used to determine the mechanical properties of the composites. The interlaminar shear strength increased from 11.5 MPa for the untreated jute fiber/polyester composite to 19.8 and 26.3 MPa for LF and RF oxygen plasma treated jute fiber/polyester composites, respectively. O₂ plasma treatment also improved the tensile and flexural strengths of jute fiber/ polyester composites for both plasma systems. It is clear that O₂ plasma treatment of jute fibers by using RF plasma system instead of using LF plasma system brings about greater improvement on the mechanical properties of jute/polyester composites.     

Mechanical and water absorption properties of woven jute/banana hybrid composites

This work aims to predict the mechanical properties of woven jute/banana hybrid composite. Woven fabrics are arranged in three layers of different sequence. Resin used in this work is Epoxy LY556 with hardener HY951. Composite specimen are prepared by hand-layup techniques. The effect of layering sequence on the mechanical properties namely tensile, flexural and impact was analysed. It is found that the tensile and flexural strength of hybrid composite (Banana/Jute/Banana) is higher than that of individual composites. Similarly, the impact strength of Jute/Banana/Jute hybrid composite is better than other types of composite. It is found that the moisture absorption of woven banana fiber composite is lesser than the hybrid composite. Fractography study of the fractured specimen is carried out using scanning electron microscope to analyse the fracture behaviour of the hybrid composite.     

Physical and mechanical properties of jute, bamboo and coir natural fiber

A systematic study has been carried out to investigate the mechanical and physical properties of jute, bamboo and coir (brown and white) single fibers. The tensile properties (tensile strength, Young’s modulus and strain to failure) were determined by varying span length. Scanning electron microscopic analysis was also carried out to determine the physical properties of fibers in order to correlate with its strength, Young’s modulus and strain to failure. The Young’s modulus and strain to failure were corrected using newly developed equations. The study revealed that with increasing test span length the Young’s modulus increased and tensile strength as well as strain to failure decreased. This is because no extensometer could be used in this test set-up and machine displacement (denoted by α) was used for the modulus determination. It is also attributed that larger span length helps to minimize the machine displacement compared to smaller ones due to the reduced relative effect of slippage in the clamps. Among all fibers, the Young’s modulus of bamboo fiber was the highest. Jute fiber had smoother surface compared to other three examined fibers.     

Effects of heat treatment on the properties of bamboo fiber/polypropylene composites

In this paper, the effects of heat treated parameters on the properties of bamboo fiber (BF) / polypropylene (PP) composites were investigated. The crystallization properties of BF/PP composites after heat treatment were characterized by differential scanning calorimetry (DSC), and the mechanical properties were measured. The results showed that the crystallinities of the heat treated composite were enhanced compared with that of the untreated. When the heat treated time was 30 mins, the crystallinities became almost unchanged. However, the crystallinity decreased after 12 h heat treatment. In addition, when the heat treated temperature was above 90 °C, the higher the temperature was, the higher the crystallinities became. Moreover, the tensile strengths of BF/PP composites increased and then decreased with increasing heat treated time, while the impact strengths had a decreasing trend. In the meanwhile, the tensile strengths increased but the impact strengths decreased as the heat temperature increased.     

Thermal and mechanical properties of flax-reinforced polycaprolactone composites

Thermomechanical and mechanical properties of polycaprolactone/flax composites were investigated. The composites were prepared by melt mixing with three different filler loadings. Except from heating (to eliminate the moisture) no other procedures were applied to the raw materials, neither compatibilizer agent was used. The tensile and impact properties were evaluated and dynamic mechanical analysis was performed. Additionally the materials have been characterized by means of DSC technique. The resulting material reveal enhanced mechanical properties due to reinforcement caused by fibers and by high interfacial adhesion.     

Banana fiber-reinforced polypropylene composites: A study of the physico-mechanical properties

Banana fiber-reinforced polypropylene (PP) matrix composites were prepared by compression molding and their mechanical properties were evaluated. Banana fibers and matrices were irradiated with UV radiation at different intensities. Mechanical properties of irradiated banana fibers and matrices based composites were found to increase significantly compared to untreated counterparts. Optimized banana fibers were treated with 2-hydroxyethyl methacrylate (HEMA) solution and were cured in an oven at different temperatures for different curing times and then composites were fabricated. Monomer concentration, curing temperature and curing time were optimized with the extent of polymer loading and mechanical properties and showed better mechanical properties over untreated composites. Water uptake and simulating weathering test of the composites were also investigated.     

Basic properties of grain by-products and their viability in polypropylene composites

The objective was to study the potential of grain by-products (husk) of grains such as wheat (Triticum aestivum L; German name is Weizen) and rice (Oryza sativa) as reinforcements for thermoplastics as an alternative to or in combination with wood fibres. Prior to composites preparation, the chemical components of fibres such as cellulose, hemi-cellulose, lignin, starch, protein and fat were measured and the surface chemistry and functionality of grain by-products were studied using EDX and FT-IR. Structural constituents (cellulose, starch) were found in wheat husk (W) equal 42%, in rice husk 50% and in soft wood 42%, respectively. Thermal degradation characteristics, the bulk density, water absorption and the solubility index were also investigated. Wheat husk (W) and rice husk were found thermally stable at temperatures as low as 178 °C and 208 °C, respectively. The particle morphology and particle size were investigated using microscopy. Water absorption properties of the fibres were studied to evaluate the viability of these fibres as reinforcements. Polypropylene composites were fabricated using a high speed mixer and an ensuing injection moulding process with 40 wt% fibre. The tensile and Charpy impact strength of the resulting composites were investigated. The tensile elongation at break was found to 75% for wheat husk (W) composites and 23% for rice husk composites better than soft wood composites. Rice husk composites showed 13% better Charpy impact strength than soft wood composites. Due to coupling agent, tensile strength of composites found to improve 25% for soft wood, 35% for wheat husk (W) and 45% for rice husk.     

Improvement in mechanical properties of aluminum polypropylene composite fiber

Aluminum particles (Al) were added to polypropylene (PP) in the presence of poly ethylene glycol (PEG) and polypropylene-graft-maleic anhydride to produce composites. The composites were then melt-spun into a mono filament and tested for tensile properties, diameter evenness and morphology. Melt rheological properties of Al/PP composites were studied in linear viscoelastic response regions. It was observed that level of dispersion of aluminum particles within a polypropylene composite fiber could be improved by incorporating polyethylene glycol. The improvement of dispersion led to an improvement in the fibers mechanical properties through a reduction of the coefficient of variation of fiber diameter.     

The mechanical properties of polyurethane foam wound dressing hybridized with alginate hydrogel and jute fiber

The purpose of this study is to fabricate a smart wound dressing by hybridizing hydrophilic polyurethane foam (PUF) and alginate hydrogel. Hydrophilic PUF is used to maintain damaged tissue in a moist environment. Despite its many strong points as a wound dressing, hydrophilic PUF cannot be loaded with ingredients such as growth factors and cytokines that would enhance wound healing. Therefore, we introduce a pH-sensitive alginate hydrogel with the ability to selectively release drugs within the pH range of wounded skin. Due to the small pore size of PUF and the high viscosity of the alginate solution, the two are not easily penetrable. As such, a vacuum method is used to insert alginate hydrogel into the PUF. The optimum conditions for the vacuum method chosen are to be proposed. However, the mechanical strength of PUF decreased after containing alginate hydrogel. Therefore, Na-alginate powder for PUF, various types of crosslinking agents and jute fiber for alginate hydrogel were introduced to improve the mechanical properties of hydrogel/PUF hybrid wound dressing. Three different types of crosslinking agents are used for the gel formation. The most suitable crosslinking agent and its concentration for alginate hydrogel is also determined by the experiments. The experimental results are discussed with proper schemes and reasonable explanations.