Salt-free dyeability of thiourea grafted cotton fabric

In this study salt-free dyeing cotton fabric was achieved by grafting thiourea to cotton fibers, where the thiourea grafted cotton fabric (TUGCF) was prepared by epoxidizing cotton fibers with epichlorohydrin in water and subsequently grafting in aqueous solution of thiourea. Fourier transform infrared spectra (FTIR) and XPS of the TUGCF indicated that a great amount of epoxy groups from the epoxidized cotton fibers reacted with amino groups from thiourea. The TUGCF fabric prepared at the optimum condition and subsequently dyed with reactive dyes in the absence of salt displayed significantly enhanced color strength, showing better dyeing properties when compared with the untreated cotton fabric dyed with conventional methods, in terms of washing fastness, rubbing fastness, and levelness. It was found that the dyeing performance of Reactive Red B-3BF followed a Langmuir-type adsorption curve when used to salt-free dye the TUGCF.     

Reactive dyeing of meta-aramid fabrics photografted with dimethylaminopropyl methacrylamide

Aramid fibers have been known to difficult to dye with conventional dyes and dyeing techniques because of its extremely high crystallinity and compactness. In order to make the aramid fibers dyeable to a bright color in deep shade, meta-aramid fabrics were photografted under continuous UV irradiation with dimethylaminopropyl methacrylamide (DMAPMA) and benzophenone as a monomer and a hydrogen-abstractable photoinitiator respectively. Several factors affecting the photografting treatment of the meta-aramid fabrics were investigated including monomer and photoinitiator concentrations. ATR, ESCA and SEM analysis indicated significant alterations on the chemical structure and atomic composition of the photografted fabric surface and the fabric surface was covered with the grafted polymers. While the pristine meta-aramid fabrics showed no appreciable dyeability to the α-bromoacrylamide type reactive dyes, the grafted aramid fabrics showed the remarkably enhanced dyeability to the reactive dyes, which was proportional to the graft yield indicating the covalent bond formation between the dyes and the secondary amino groups in the grafted DMAPMA. In case of C.I. Reactive Red 84, a K/S value of 14.8 can be obtained with the grafted meta-aramid fabrics with a graft yield of 7.6 % (w/w). Also and the color fastness properties of the dyed fabrics was excellent in the conditions of washing, rubbing and solar irradiation.     

Continuous photografting of HEMA onto polypropylene fabrics with benzophenone Photoinitiator

Continuous photografting onto polypropylene fabrics in the absence of inert gases was carried out to improve hydrophilic property of PP fabrics, which was padded with a formulated solution of 2-hydroxyethyl methacrylate(HEMA) and benzophenone as a monomer and a photoinitiator, respectively. The grafting yield increased with increases in benzophenone concentration up to 30 % on the weight of the monomer and UV energy up to of 38 J/cm², while 30 % HEMA concentration was optimal for the grafting efficiency. The physicochemical properties of the grafted PP fabrics were monitored by FT-IR, SEM, zeta potential, and dyeability to a cationic dye. The grafting increased O_1s/C_1s content and remarkably produced more negative zeta potentials compared with the pristine PP fabric. Also the grafted PP showed the increased dyeability to cationic dyes with increasing graft yield resulting from the enhanced electrostatic interaction between the dyes and negatively charged surface of the grafted PP fiber. In addition, improved hydrophilic property of grafted PP fabrics was ascertained by more rapid water wetting time and higher water absorbency.     

Functionalization of the aquatic weed water hyacinth <Emphasis Type="Italic">Eichhornia crassipes</Emphasis> by using zinc oxide nanoparticles for removal of organic dyes effluent

In this study, purified Eichhornia crassipes dead biomass, coated biomass with ZnO nanoparticles (NPs) and one coated with both ZnO NPs and polyethylenimine (PEI) were successfully fabricated as a bioadsorbent and biodegradent of organic dyes from the textile dye effluent. These ZnO NPs are capable of enhancing the dispersability and adsorption capacity of PEI and the anionic dyes. The surface analyses of Eichhornia crassipes, Eichhornia crassipes/ZnO NPs and Eichhornia crassipes/ZnO NPs/ PEI were characterized by SEM, specific surface area and micropore volume. The effect of three parameters including Eichhornia crassipes concentration, dye concentration and contact time on the color removal percent and degradation percent were evaluated. The results showed that the bleached Eichhornia crassipes was an efficient adsorbent for cationic dyes. Also, the effectiveness of Eichhornia crassipes/ZnO NPs was employed as photocatalytic agent for the degradation of C.I. Direct Red 23 in the presence and absence of UV irradiation. Moreover, Eichhornia crassipes/ZnO NPs/PEI shows a high adsorption capacity toward the anionic dyes C.I. Acid Red 40 and C.I. Reactive Orange 91. It was found that, Eichhornia crassipes/ZnO NPs was completely degraded C.I. Direct Red 23 by >90 % within 90 min of UV irradiation time, whereas in the absence of UV irradiation it required a substantially longer time (120 min) to achieve a similar degradation percent. In addition, Eichhornia crassipes/ZnO NPs/PEI was most effective and show the maximum adsorption capacity for C.I. Reactive Orange 91 and C.I. Acid Red 40 and its efficiency for the color removal percent was 100 % for C.I. Reactive Orange 91 and 95 % for C.I. Acid Red 40 in less than 60 min processing time.     

Acrylamide assisted photoinitiator-free photografting of acrylamido dyes onto wool

Upon UV irradiation wool fabrics can be photografted with photoactive acrylamido dyes at room temperature without photoinitiaors, which is eco-friendly coloration process compared with conventional adsorption-based dyeing. Acrylamide addition as a comonomer can improve the photografting probably by reducing the steric hindrance between the bulky dyes during the photocopolymerization. Even without photointiators and neutral salts, the optimal K/S values of the photografted wool reached upto 18.7 and 18.5 for Reactive Red 84 and Yellow 39 dyes respectively. The optimal UV-grafting coloration can be achieved when a UV energy of 25 J/cm² was irradiated on the padded fabrics with 6.3 %owf dye containing 0.65 mole ratio of acrylamide to the dyes. Furthermore, the color fastness of the grafted fabrics was as good as those of conventionally dyed fabrics due to the copolymerization of dyes and comonomers.     

Adsorption and dyeing characteristics of reactive dyes onto cotton fiber in nonionic Triton X-100 reverse micelles

The nonionic reverse micelles used for dyeing cotton fiber were prepared with a non-ionic surfactant Triton X-100 (TX-100) by injecting small amount of reactive dye aqueous solution. The adsorption capacity of three water-soluble anionic azo dyes including Reactive Blue 222, Reactive Red 195 and Reactive Yellow 145 onto cotton fiber was investigated. The Langmuir and Freundlich isothermals were employed to model the adsorption data. In addition, the color strength and fixation rate of cotton fabrics dyed in the reverse micelles and bulk water were examined and compared. The salt and alkali as influencing factors were also discussed. The FT-IR spectra were employed to study the polarity of water added in reverse micelles. The results indicated that the adsorption of the dyes onto cotton showed better agreement with Langmuir model. The adsorption process was monolayer adsorption. Reactive Yellow 145 with lower negative charge and higher hydrophilicity exhibited the higher adsorption capacity. The fixation percentage and color strength of the cotton fiber dyed in TX-100 reverse micelles was higher than those in bulk water. The polarity of water in TX-100 reverse micelles was lower than that in bulk water.     

UV-grafting coloration of cotton and wool fabrics using bismethacrylated quinizarin dye

A novel bifunctional quinizarin dye possessing two photoactive methacrylate groups was synthesized by the reaction of quinizarin with methacryloyl chloride. The synthesized dye, a low substantive dye under the conventional dyeing process, can be photografted onto cotton and wool fabrics at room temperature without neutral salts, which makes it a novel coloration process of excellent environmental friendliness. The concurrent polymerization and grafting of the synthesized dye onto cotton or wool can be assisted by a photoinitiator and acrylic acid in the case of cotton grafting. Moreover, color yields of the grafted fabrics improved significantly with the photografting of the bifunctional dye. The bifunctional dye can be photopolymerized with the increase in UV energy to 25 J/cm² and the oligomeric dye has a degree of polymerization of 5 or more. Furthermore, the color fastness properties of the grafted fabrics were superior to those of the dyed fabrics via exhaustion.     

UV-induced coloration of cotton fabrics by photografting of acrylamido dyes using acrylamide as a comonomer

Formulations of acrylamido dyes containing comonomers can be photografted onto cotton fabric upon UV irradiation at room temperature without neutral salts, which makes it a novel coloration process of excellent environmental friendliness. The photografting of the dyes can be assisted by the copolymerization of the acrylamide comonomer which may reduce the steric hindrance of the bulky dyes. About 90 % of the dyes and 94 % of the acrylamide are photopolymerized in the solution and the degree of polymerization is estimated to be 13.2 according to ¹H-NMR and MALDI-TOF mass analyses. The optimal K/S values of the grafted cotton fabrics showed 13.3 and 12.3 for red and yellow dyes, respectively. The optimal UV-grafting coloration can be achieved when a UV energy of 25 J/cm² was irradiated on the padded fabrics with a formulation of 0.65 mole ratio of acrylamide to the dyes, 7 wt% acetophenone photoinitiator (Irgacure 2959) based on the dye weight under pH 6. Furthermore, the color fastness properties of the grafted fabric were superior to those of conventional reactive dyeing of the dyes due to higher molecular weight of the polymerized dyes.     

Surface modification and ternary system dye removal ability of manganese ferrite nanoparticle

In this paper, the surface of magnetic manganese ferrite nanoparticles (MFN) was modified using cetyl trimethylammonium bromide (CTAB). The modified MFN was studied using Fourier transform infrared spectroscopy (FTIR). The adsorption capacity of surface modified MFN (MFN-CTAB) was investigated for dye removal for single and ternary systems. Three anionic dyes, C.I. Direct Red 80 (DR80), C.I. Direct Red 31 (DR31), and C.I. Acid Blue 92 (AB92), were used as model compounds. The effects of operational parameters on dye removal (i.e. adsorbent dosage, dye concentration and salt) and the kinetic and isotherm of dye adsorption were studied. The adsorption kinetic for the dyes was found to be well described by the pseudo-second order model. The maximum dye adsorption capacity (Q ₀) of MFN-CTAB for DR80, DR31 and AB92 was 83 mg/g, 59 mg/g and 70 mg/g, respectively. The adsorption isotherm data were analyzed using the Langmuir, Freundlich, and Temkin equations. The results revealed that the Langmuir model fitted the adsorption data better. The results showed that the MFN-CTAB as a magnetic adsorbent might be a suitable alternative to remove dyes from colored aqueous solutions.     

Union dyeing of the photografted PET/wool blend fabrics with dimethylaminopropyl methacrylamide

Dimethylaminopropyl methacrylamide (DMAPMA) was grafted onto PET/wool blend fabrics by continuous UV irradiation. Union dyeing of the photografted fabrics was investigated using three reactive dyes of α-bromoacrylamide reactive groups. The influence of grafting yield, DMAPMA concentration, NaCl amount, pH value, and dyeing temperature on the dyeability was evaluated. The dyeability of both PET and wool components was improved significantly by the DMAPMA photografting and successive reactive dyeing. Although the dyeability of the PET component in the blend substantially was improved with higher grafting, equal dyeability between PET and wool was difficult to achieve due to more facile grafting and higher reactivity of the wool component compared with the modified PET component. However, the color fastness of the PET/wool blend fabric was excellent for all three colors. This study may offer a way to achieve union dyeing of PET/wool blend fabrics.     

Dyeing of cotton and polyester/cotton blend with disperse dyes using sodium 2-(2,3-dibromopropionylamino)-5-(4,6-dichloro-1,3,5-triazinylamino)-benzenesulfonate

The cotton fabrics were pretreated by sodium 2-(2,3-dibromopropionylamino)-5-(4,6-dichloro-1,3,5-triazinylamino)-benzenesulfonate (DBDCBS) at alkaline condition of room temperature and then dyed with four disperse dyes having amino groups (C.I. Disperse Yellow 9, C.I. Disperse Red 11, C.I. Disperse Blue 56 and C.I. Disperse Violet 1) at acidic condition of high temperature. A novel hetero-bifunctional bridge compound,DBDCBS, has two reactive groups such as dichloro-s-triazinyl group andα, β-dibromopropionylamido group. The first has reactivity towards hydroxy group of cellulosic fiber and the second shows reactivity towards amino groups of disperse dye containing amino groups. The results indicate that it is possible to dye polyester/cotton blend at one-bath dyeing using one kind of disperse dye containing amino groups. Therefore, two kinds of dyeing methods such as two-bath process one-bath dyeing and one-bath process one-bath dyeing were investigated and their dyeabilities were compared. The differences between these two methods were negligibly small so that perfect one-bath one-step dyeing of polyester/cotton blend by one kind of disperse dye was achieved.     

Efficient separation and reuse of CI Reactive Blue 19 from dyeing effluent by solvent extraction

In order to reduce environmental pollution from dyeing effluent, the cationic reverse micelles were prepared and used for removal of anionic Color Index (CI) Reactive Blue 19. The effect of surfactants, dyes, temperature and ultrasonic treatment on dye removal was investigated, respectively. The conductivity of CI Reactive Blue 19 aqueous solution was measured during removal process. In addition, the photograph of CI Reactive Blue 19 was also obtained. Finally, the removed dyes were backward extracted and reused for dyeing cotton fabrics. The results indicated that the removal of dyes was increased with increasing surfactants concentration and temperature, while the dye concentration exhibited the reverse trend. The higher removal of dyes could be caused by using ultrasonic treatment. The conductivity of dye aqueous solution was decreased with increasing surfactant concentration for the removal of dyes. The CI Reactive Blue 19 from backward extraction was reused for dyeing cotton fabrics, which exhibited the good property.     

Effects of thermomigration on the washfastness of disperse dyes having different molecular size

Effects of chemical structure of disperse dyes applied to conventional and microdenier polyesters on the dyeing property and washfastness were studied. It was found that washfastness of dyed polyester fabric is closely related to the degree of thermomigration of disperse dye during heatsetting. The bulky disperse dye, which was synthesized by substituting two acetoxy groups of C.I. Disperse Red 82 with two benzoxy groups, showed almost the same amount of absorbed dye by the microdenier polyester as C.I. Disperse Red 82, but the degree of thermomigration was low and subsequent washfastness was excellent. The high grade of washfastness of the bulky disperse dye might be caused by the increased dye-fiber interaction and the reduced mobility.     

Synthesis and characterization of acrylic fibers-<Emphasis Type="Italic">g</Emphasis>-polyacrylamide

Graft copolymerization of acrylamide onto commercial acrylic fibers was carried out using benzoyl peroxide as a free-radical initiator in aqueous medium within the 75–95 °C temperature range. In this study, the effects of initiator and monomer concentration, the amount of fiber, polymerization time, and temperature on the graft yield were investigated. The optimum concentration for initiator was found to be 2.0×10⁻³ mol/l and the optimum temperature of 85 °C. The activation energy of the reaction was calculated to as 35.81 kJ/mol at the temperature interval of 75–95 °C. The structures and morphologies characterization of grafted fibers was investigated by Fourier transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM), and thermogravimetric analysis (TGA). The thermogravimetric analysis data showed that the thermal stability of the acrylic fibers increased with graft yield. The scanning electron photographs showed that the homogeneous appearance of the fiber surface changed and a shell-like heterogeneous structure occurred at the surface with an increasing degree of grafting. The moisture content, water absorption, dyeability, and antimicrobial activity of grafted acrylic fibers were also reported. The results showed that grafting of polyAAm improved the moisture contain, water absorption, dyeability, and antimicrobial activity of fiber.     

Improvement of ink-jet printing performances using β-cyclodextrin forming inclusion complex on cotton fabric

Cotton fabric was modified with β-cyclodextrin (β-CD) forming inclusion complex to yield color strength, pattern sharpness, and color fastness for ink-jet printing. The modified cotton fabric was confirmed with the presence of new strong absorption peaks around 1713 cm^-1 and 1243 cm^-1 in FT-IR. β-CD had been covalently grafted on cotton fabric via the esterification reaction of citric acid (CTR) with cellulose and β-CD. The results indicated that printing performances of the ink-jet printed fabric were enhanced through β-CD modification. The K/S value was enhanced from 4.21 to 6.72, the width of printed line was decreased from 1.48 mm to 1.25 mm, and the color fastness was improved to 3-4 level. These improvements were due to the truncated cone structure of β-CD, which can form inclusions with water-based pigment. Meanwhile, the crease recovery performance was also improved with the aid of CTR. A comparison between the unmodified and modified cotton fabric suggested that the crease recovery angle of β-CD modified cotton fabric was increased by 25.0 % in the warp direction. Therefore, printing performance and crease recovery performance of β-CD modified and water-based pigment printed cotton fabric were enhanced remarkably.     

Morphological structures of the cellulose hybrids containing polyhedral oligomeric silsesquioxane and their application for removing C.I. Reactive Red 250

Cellulose hybrids containing polyhedral oligomeric silsesquioxane (POSS) were synthesized by crosslinking reaction. The chemical and morphological structures of the hybrids were characterized by elemental analysis, infrared spectrum, scanning electron microscope and atomic force microscope. The hybrids were used for adsorbing C.I. Reactive Red 250 in aqueous solution. Adsorption kinetic and equilibrium isotherm of the cellulose hybrids for the dye were investigated. The hybrids formed new adsorptive positions for dyes because of a nanometer-sized cubic core and numerous organic functional groups (-C-N-). The adsorption capacity of the hybrid materials was significantly higher than that of the control cellulose. The adsorption of the dye on the hybrids was good fit with Langmuir isotherm equation and the second-order model. The apparent activation energy of the dye on the hybrid was 14.87 kJ/mol.     

Adsorption behavior of reactive orange 5 and reactive red 2 on ramie fabric and their quantum chemical calculations

The adsorption behavior of Reactive Orange 5 and Reactive Red 2 on ramie fabric is studied, and their structures are investigated by using density function theory (DFT) and time-dependent DFT (TD-DFT) calculations. The results indicate that Reactive Red 2 reaches a saturation adsorption state more quickly than Reactive Orange 5. With the increase of temperature from 30 to 50 °C, the equilibrium adsorption amount of Reactive Red 2 and Reactive Orange 5 increases correspondingly, and at the same temperature the former presents a larger adsorption amount than the latter. In addition, the chlorine atom and the conjoint carbon atom of Reactive Red 2 produces a weaker binding force than those of Reactive Orange 5, which implies the nucleophilic attack of hydroxyl groups of ramie fabric to the corresponding carbon atoms occurs more easily in Reactive Red 2 than in Reactive Orange 5. The energy band gap (translation from HOMO to LUMO) of Reactive Red 2 is lower than that of Reactive Orange 5, and this indicates Reactive Red 2 has a higher chemical activity. The LUMO of Reactive Red 2 (?3.05 eV) is lower than that of Reactive Orange 5 (?2.93 eV), which indicates that Reactive Red 2 presents a stronger ability to accept electrons than Reactive Orange 5. The conclusion that Reactive Red 2 has stronger adsorption activity than Reactive Orange 5 is supported and explained by the results of these quantum chemical calculations.     

Antimicrobial effect of C.I. Basic Red 18:1 and C.I. Basic Yellow 51 on some pathogenic bacteria

The aim of this study was to investigate the antimicrobial activity of C.I. Basic Red 18:1 (D1) and C.I. Basic Yellow 51 (D2) cationic dyes and dyed acrylic fabrics against the common pathogens Escherichia coli, Staphylococcus aureus and Pseudomonas aeruginosa. C.I. Basic Red 18:1 dye was most effective against the test bacteria E. coli, S. aureus and P. aeruginosa in vitro whereas C.I. Basic Yellow 51 had a lesser effect. The acrylic fabrics dyed with these dyes, however, showed less antimicrobial activity depending on the dyeing depth. It can be said that acrylic fabrics dyed with these dyes inhibit bacterial growth.     

Hydrophilic modification of PET fabric via continuous photografting of acrylic acid (AA) and hydroxyethyl methacrylate (HEMA)

Poly(acrylic acid) and poly(hydroxyethyl methacrylate) were introduced onto PET fabrics by UV-induced photografting to improve its hydrophilicity. Several factors affecting the photografting were studied including irradiation energy, monomer, and photoinitiator (PI) concentrations. ATR and ESCA analyses proved successful grafting of the two monomers onto PET. Morphology of fabric surface was examined using FE-SEM. Both zeta potential and water wetting time of the grafted PET fabrics decreased with increasing grafting yield. Also cationic dyeability of the grafted PET fabrics increased because of the increased electrostatic interactions between the anionic dyeing sites and cationic dyes.     

A study of reusing vinyl sulfone based reactive dye for dyeing cotton fiber

Reactive dye is a popular dye for dyeing cotton fiber due to its very good color fastness which is explained by the formation of covalent bond between dye and fiber. In this study, practicality of reuse of reactive dye by compensating for the hydrolyzed part of the dye solution is examined. A monofunctional dye (vinyl sulfone type) was used and it was found that dyeing cotton fiber with reused dyebath is possible. Since bifunctional dye can improve the chance of dye-fiber bond formation, vinyl sulfone based bifunctional reactive dyes were also selected in this study. Three types of bifunctional dyes were used and they basically share the same vinyl sulfone group; other reactive groups are monochlorotriazine, dichlorotriazine and vinyl sulfone. Such dyes were chosen in order to compare their respective efficiencies under the effect of one common reactive group. The aim of this study was to compare the effect of hydrolyzed and unhydrolyzed proportions of mono-and bifunctional reactive dyes on cotton fiber and study the possibility and efficiency of the two different reuse dyebath systems.