Enhanced physico-mechanical properties of polyester resin film using CaCO<Subscript>3</Subscript> filler

Bio-based CaCO₃ powder was synthesized via size reduction method from waste eggshells. The XRD analysis revealed that eggshell powder consists of CaCO₃ in calcite form. The inclusion level of CaCO₃ contents were varied of 5, 10, 15, 20 and 25 wt.% of prepared CaCO₃-polyester film. Effects of different proportions of prepared chicken eggshell and commercial CaCO₃ filler on the polyester resin composites films were compared by means of mechanical and physical test. It was found that the addition of CaCO₃ filler to the polyester films leads to improve the mechanical properties. The findings revealed that the best and optimum CaCO₃ filler content was 10 wt.% and among the prepared polyester films, eggshell CaCO₃-polyester films showed the best performance. The mechanical properties of CaCO₃-polyester films were measured in terms of tensile strength, elongation-at-break, tensile modulus, flexural strength and impact strength. For eggshell CaCO₃- polyester films, the maximum values of the aforementioned mechanical properties were 52.70 MPa, 4.63 %, 1868.70 MPa, 101.20 MPa and 8.40 kJ/m², respectively, whereas for commercial CaCO₃-polyester films those values were 48.12 MPa, 4.50 %, 1790.30 MPa, 97.50 MPa and 8.21 kJ/m², respectively. Further, water absorption of the composite films as a function of time had also been investigated at 10 wt.% filler content.     

Bio-composites: Development and mechanical characterization of banana/sisal fibre reinforced poly lactic acid (PLA) hybrid composites

The work focuses on the influencing effect of fiber surface treatment by BP towards mechanical properties of BSF reinforced PLA composites. BSF were treated by BP to improve the adhesion between fibres and matrix. BSF (30 wt %) reinforced PLA (70 wt %) hybrid composites were fabricated by means of twin screw extrusion followed by injection molding process. Tensile strength, flexural strength and modulus were tested by means of UTM. The morphological analysis of the untreated and treated BSF reinforced PLA composites in comparison with virgin PLA was carried out by SEM to examine the existence of interfacial adhesion between BSF and PLA. The resultant data reveals that treated BSF restricts the motion of the PLA matrix due to better wettability and bonding. Consequently, mechanical properties like tensile and flexural moduli of BSF reinforced PLA composites were enhanced in comparison to virgin PLA and untreated BSF reinforced PLA composites. The results are discussed in detail.     

The effect of gelation and curing temperatures on mechanical properties of pultruded kenaf fibre reinforced vinyl ester composites

Process parameters such as gelation and curing temperatures are parameters that influence the pultruded kenaf reinforced vinyl ester composites profile quality and performance. The effect of gelation and curing temperatures on mechanical (tensile, flexural and compression properties) and morphological properties of pultruded kenaf reinforced vinyl ester composites were analyzed. Obtained results indicated that increase of gelation and curing temperatures during the pultrusion process of kenaf reinforced vinyl ester composites influenced the mechanical properties of the composites. When the gelation and curing temperatures were increased, tensile strength, tensile modulus, flexural strength, flexural modulus and compressive strength were affected and they were either increased or decreased. The factors that influenced these results include improper curing, excessive curing, water diffusion, and the problems associated with interfacial bonding between fibre and matrices. The optimum values of the tensile strength for gelation and curing temperatures of kenaf pultruded composites were at 100 °C and 140 °C, tensile modulus at 80 °C and 180 °C, flexural strength at 100 ° and 140 °, flexural modulus at 120 ° and 180 °, and compressive strength at 120 °C and 180 °C, respectively. The scanning electron micrographs of tensile fractured samples clearly show that with the increase in gelation temperature, it creates the lumens between matrix and kenaf fibre thus reducing tensile properties whereas increasing the curing temperature caused less fibre pull out and enhanced fibre/matrix interfacial bonding.     

Nano-SiO2 filled rice husk/polypropylene composites: Physico-mechanical properties

In this research, reinforcing effect of hybrid filler including rice husk (RH), beech bark (BB) and nano-SiO₂, in polypropylene has been investigated. In the sample preparation, four levels of filler loading were used for waste lignocellulosic materials (55-58 wt.%) and nano-SiO₂ (0-4 wt.%). In order to increase the interphase adhesion, polypropylene grafted with maleic anhydride was added as a coupling agent to all the composites studied. The physical properties, viz. the thickness swelling and water absorption, and mechanical properties, namely, the tensile, flexural and notched Izod impact strengths, of the composites were determined. Generally, high amount of filler content in composites can lead to the reduction of interfacial adhesion between matrix polymer and filler, and it limits their applications. The results showed that while flexural properties and elongation at break were moderately improved by the increase in the amount of filler in the matrix, tensile and Izod impact strengths decreased dramatically. However, the composites had acceptable mechanical strength levels. The mechanical properties of composites filled with RH are generally greater than BB composites. The thickness swelling and water absorption of the composites increased with the increase in the filler loading, but to a negligible extent as compared with the wood-based composites and the solid woods. Nano-SiO₂ addition showed little positive effect on the mechanical properties. It can be concluded from this study that the used waste lignocellulosic materials are attractive reinforcements from the standpoint of their physico-mechanical properties.     

Mechanical and thermal properties of epoxy composites containing graphene oxide and liquid crystalline epoxy

The graphene oxide (GO) sheets are chemically grafted with γ-etheroxygentrimethoxysilane (KH560) and liquid crystalline epoxy (LCE) is synthesized from 4,4′-bis(2-hydroxyhexoxy)biphenyl (BP₂) and epichlorohydrin before being incorporated into epoxy matrix. Then we present a novel approach to the fabrication of advanced polymer composites from epoxy matrix by incorporation of two modifiers, which are grafted GO (g-GO) and LCE. The mechanical properties of epoxy composites are greatly improved by incorporating LCE/g-GO hybrid fillers. For instance, the addition of 3 wt% hybrid filler (2 wt% g-GO and 1 wt% LCE) into the epoxy matrix resulted in the increases in impact strength by 132.6 %, tensile strength by 27.6 % and flexural strength by 37.5 %. Moreover, LCE/g-GO hybrid fillers are effective to increase thermal decomposition temperature, glass transition temperature, and storage modulus by strong affinity between the fillers and epoxy matrix.     

Mechanical properties of uniaxial natural fabric Grewia tilifolia reinforced epoxy based composites: Effects of chemical treatment

The effects of chemical treatment on the mechanical, morphological, and chemical resistance properties of uniaxial natural fabrics, Grewia tilifolia/epoxy composites, were studied. In order to enhance the interfacial bonding between the epoxy matrix and the Grewia tilifolia fabrics, two different types of treatment: alkali treatment (5 % NaOH) and (3-aminopropyl)-triethoxysilane coupling agent (CA), were used. The epoxy composites containing 0–15 wt% of Grewia tilifolia fabric were prepared by hand lay-up technique, at room temperature. The tensile and flexural properties of the untreated, alkali-treated and coupling agent treated Grewia tilifolia reinforced epoxy composites were determined as a function of fabric loading. The 9 % wt Grewia tilifolia fabric reinforced epoxy composites showed improved tensile and flexural modulii when compared to the neat epoxy matrix. Significant improvement in the mechanical properties was obtained when both alkali and coupling agent treated fabrics were used as reinforcement. Morphological studies demonstrated that better adhesion between the fabrics and the matrix was achieved especially when the alkali-treated and coupling agent treated Grewia tilifolia fabrics were used in the composites. For the water absorption and chemical resistance studies, various solvents, acids and alkalis were used on the epoxy composites. This study has shown that Grewia tilifolia fabric/epoxy composites are promising candidates for structural applications, where high strength and stiffness are required.     

The synergy effect of Graphene/SiO<Subscript>2</Subscript> hybrid materials on reinforcing and toughening epoxy resin

Based on the situ preparation of silica nanoparticles (SiO₂) on the surface of Graphene nanoplatelets (GNPs) in the previous work, these unique three dimensional (3D) materials were introduced into epoxy resin to study the reinforcing and toughening synergy effect on the composites. Firstly, the tensile tests showed that Graphene/SiO₂ hybrid materials attached with different size of SiO₂ particles exhibited different reinforcing and toughening effect on the composites. With the increasing of the diameter of SiO₂ particles, the toughness and strength properties of the composites firstly improved and then decreased, and when the average diameter was 0.14 μm, the elongation reached the max.. Meanwhile, the fractured surfaces presented on SEM images were consistent with the results of the tensile tests, which further explained the hybrid materials increased the interfacial adhesion between the fillers and matrix, leading to significant improvement in mechanical properties. Moreover, the DSC curves demonstrated that Graphene/SiO₂ hybrid materials accelerated the curing process of epoxy resin due to the cross-link structure between fillers and matrix. Lastly, the crack propagation modes were built to clarify the synergy effect mechanism of reinforcing and toughening on nanoparticles/epoxy resin composites.     

Mechanical behavior of composites reinforced with fibers caroa

Composites were prepared with 13, 23 30 and 40 % fiber and evaluated the mechanical performance in tensile, flexural and impact. The mechanical properties of these composites were also evaluated function of time at 110 °C thermal exposure. Caroa fibers were characterized by techniques such as thermal gravimetric analysis (TGA), X-ray diffraction (XRD) and scanning electron microscopy (SEM). It was found that the best mechanical properties were achieved for composites containing 23 to 30 % fiber. The incorporation of 23 % fiber caroa increased both the modulus of elasticity in the tensile test as the flexural strength and impact, the composite with 30 % fiber caroa showed higher tensile strength. The results show that the tensile and flexural strength of the composite decreased with time of thermal exposure. The thermal aging at 110 °C caused a decrease in tensile properties of the composites.     

Matrix modification with silane coupling agent for carbon fiber reinforced epoxy composites

To improve interfacial adhesion between carbon fiber and epoxy resin, the epoxy matrix is modified with N-(2-aminoethyl)-3-aminopropylmethyldimethoxysilane (YDH602) and N-(2-aminoethyl)-3-aminopropyltrimethoxysilane (YDH792), respectively. And the effect of matrix modification on the mechanical performance of carbon/epoxy composites is investigated in terms of tensile, flexural and interlaminar properties. The flexural properties indicate that the optimum concentration of silane coupling agents YDH602 and YDH792 for the matrix modification is approximately 0.5 wt% of the epoxy resin system, and the mechanical properties of the YDH792-modified epoxy composites is better than that of the YDH602-modified epoxy composites at the same concentration. Compared to unmodified epoxy composite, the incorporation of 0.5 wt% YDH792 results in an increase of 4, 44 and 42 % in tensile, flexural and interlaminar shear strength (ILSS) values of the carbon/epoxy composite, respectively, while the corresponding enhancement of tensile and flexural modulus is 3 and 15 %. These improvements in mechanical properties can be considered to be an indication of better fiber/matrix interfacial adhesion as confirmed by SEM micrographs of the fracture surface after interlaminar shear testing. The viscosity of the modified epoxy resin system can be reduced by incorporation of silane coupling agent YDH792, which is beneficial for fiber impregnation or wetting during liquid composite molding process.     

Effect of pineapple leaf fibre and kenaf fibre treatment on mechanical performance of phenolic hybrid composites

In this work, hybrid composites were fabricated by hand layup method to hybridize treated Pineapple leaf fibre (PALF) and kenaf fibre (KF) in order to achieve superior mechanical properties on untreated hybrid composites. Silane treated PALF/KF phenolic hybrid composites were prepared on various fibre fraction to investigate mechanical properties and compared with untreated PALF/KF phenolic hybrid composites. The effects of silane treatment on hybrid composites were investigated by fourier transform infrared spectroscopy (FTIR) and found very effective peaks. Effects of treated hybrid composites were morphologically investigated by using scanning electron microscopy images and analysed the tensile results. Treated PALF/KF phenolic hybrid composites enhanced the flexural strength, modulus, impact strength and energy absorption while tensile strength and modulus decreased. The overall performances of 70 % PALF 30 % Kenaf hybrid composites were improved after silane treatment. Silane treatment of fibres improved the mechanical performance of hybrid composites and it can be utilized to produce components for building structure, materials and automobile applications.     

Flexural and impact properties of chemically treated sugar palm fiber reinforced high impact polystyrene composites

The effects of chemical treatment on the flexural and impact properties of sugar palm fiber reinforced high impact polystyrene (HIPS) composites were studied. Two types of concentration of alkali solution (4 % and 6 %) and also two types of percentage of compatibilizing agent (2 % and 3 %) have been used in this study. The alkaline treatment is carried out by immersing the fibers in 4 % and 6 % of alkali solution for 1 hour. A 40 wt. % of alkali treated sugar palm fiber (SPF) was blended with HIPS using Brabender machine at temperature of 165 °C. The second treatment was employed by compounding mixture of sugar palm fibers and HIPS with 2 and 3 % of compatibilizing agent using the same procedure. The composites plate with dimensions of 150×150×3 mm was produced by using the hot press machine. The flexural strength, flexural modulus and impact strength of composites were measured and the values were compared to the untreated composites. Improvement of the mechanical properties of the composites has been shown successfully. Alkali treatment using 6 % NaOH solution improve the flexural strength, flexural modulus and impact strength of the composites as amount 12 %, 19 % and 34 % respectively, whereas compatibilizing agent treatment only showed the improvement on the impact strength, i.e. 6 % and 16 % improvement for 2 % and 3 % MAH respectively.     

Effect of coir fiber content and compatibilizer on the properties of unidirectional coir fiber/polypropylene composites

The main objective of this research was to study the effect of fiber content variation and stearic acid (SA) treatment on the fundamental properties of unidirectional coir fiber (CF) reinforced polypropylene (PP) composites. Several percentages of filler contents were used (10–40 wt %) in order to gain insights into the effect of filler content on the properties of the composites. Coir/PP composites were fabricated by compression molding, and the properties of composites were studied by physico-mechanical and thermal properties. The results from mechanical properties such as tensile strength (TS), tensile modulus (TM) and impact strength (IS) of the CF/PP composites were found to be increased with increasing fiber content, reached an optimum and thereafter decreased with further increase in fiber content. Treatment of the coir with SA as the coupling agent enhanced the mechanical properties, crystallization temperature and crystallinity of virgin PP and water desorption of the resulting composites, resulting from the improved adhesion between the CF and PP matrix. Scanning electron micrographs (SEM) of the tensile fractured samples showed improved adhesion between fiber and matrix upon treatment with SA. Interfacial shear strength (IFSS) of the composites was measured by single fiber fragmentation test (SFFT).     

Si-Al hybrid effect of waterborne polyurethane hybrid sizing agent for carbon fiber/PA6 composites

The interface of fiber-reinforced composites has remained a vexing problem that limits the use of the excellent properties of carbon fiber (CF) in composite applications. In the present study, waterborne polyurethane (WPU) hybrid sizing agents were prepared to improve the performances of CFs and the interface strength of CF/PA6 composites. The structural and mechanical properties of the single-CF and CF/PA6 composites were systematic investigated. The results showed that the mechanical properties of the CF/PA6 composites were significantly improved by adding of WPU hybrid sizing agent. The tensile and flexural strengths of the WPU/SiO₂/Al₂O₃ hybrid sizing agent treated CF/PA6 composites were increased by 24.0 % and 25.7 % than those of no-sizing treated CF/PA6 composites, respectively.     

Enhancement of the mechanical properties of glass/polyester composites via matrix modification glass/polyester composite siloxane matrix modification

Enhancement of the mechanical and vibrational properties of glass/polyester composites was aimed via matrix modification technique. To achieve this, unsaturated polyester was modified by incorporation of oligomeric siloxane in the concentration range of 1–3 wt%. Modified matrix composites reinforced with woven roving glass fabric were compared with untreated glass/polyester in terms of mechanical and interlaminar properties by conducting tensile, flexure, and short-beam shear tests. It was found that after incorporation of 3 % oligomeric siloxane into the polyester matrix, the tensile, flexural, and interlaminar shear strength (ILSS) values of the resulting composite increased by 16, 15, and 75 %, respectively. The increases in ILSS as well as in tensile and flexural properties were considered to be an indication of better fiber/matrix interaction as confirmed by SEM fractography images. Furthermore, the effect of oligomeric siloxane incorporation on the vibrational properties of the composites was investigated by experimental modal testing and the natural frequencies of the composites were found to increase with increasing siloxane concentration.     

Effect of reinforcement and chemical treatment of fiber on The Properties of jute-coir fiber reinforced hybrid polypropylene composites

Present research investigates the mechanical properties of jute-coir fiber reinforced hybrid polypropylene (PP) composite with fiber loading variation and observes the effect of chemical treatment of fiber on property enhancement of the composites. Composites were manufactured using hot press machine at four levels of fiber loading (5, 10, 15 and 20 wt%). Fiber ratio’s were varied (jute:coir=1:1, 3:1 and 1:3) for 20 % fiber loaded composites. Both jute and coir fiber was treated using 5 % and 10 % NaOH solutions. Composites were also prepared using treated fiber with jute-coir fiber ratio of 3:1. Tensile, flexural, impact and hardness tests and Fourier transform infrared spectroscopic analysis were conducted for characterization of the composites. Tensile test of composite showed a decreasing trend of tensile strength and increasing trend of the Young’s modulus with increase in fiber loading. During flexural, impact and hardness tests, the flexural strength, flexural modulus, impact strength and hardness values were found to be increased with increase in fiber loading. All these properties enhanced with the enhancement of jute content except impact strength. 5 % NaOH treatment provided an improving trend of properties whereas, 10 % NaOH treatment showed the reverse one. The FTIR analysis of the composites indicated decrease of hemicelluloses and lignin content with alkali treatment.     

Compatibilizing effects of polypropylene-g-itaconic acid on the polypropylene composites

We prepared long carbon fiber (LCF)-reinforced thermoplastic composites using a compatibilizer of itaconic acid grafted polypropylene (PP-g-IA). We confirmed the structure of PP-g-IA and investigated the compatibilizing effects of PPg- IA on LCF/polypropylene composites. The tensile strength, tensile moduli, flexural strength, and flexural moduli of the composites increased with increasing PP-g-IA content in the thermoplastic composites. Using single pull-out analyzing system, we found PP-g-IA improved interfacial strength between the carbon fiber and PP matrix. The thermal properties of the composites were measured by thermogravimetric analysis (TGA). We could observe that LCF enhanced the mechanical properties and thermal decomposition temperature of the polypropylene (PP) composites, compared with neat PP. The fractured surfaces of PP/PP-g-IA/LCF composites showed that PP-g-IA was effective for improving the interfacial adhesion between LCF and PP matrix.     

Dynamic mechanical analysis of randomly oriented short bagasse/coir hybrid fibre-reinforced epoxy novolac composites

Hybrid composites of epoxy novolac reinforced with short bagasse fibres and short coir fibres were prepared. The mechanical and dynamic mechanical properties of these bagasse-coir hybrid fibres reinforced epoxy novolac composites were investigated with reference to different layering patterns of the composites. The tensile properties of the tri-layer composites are recorded higher than those of the bi-layer composites, whereas the flexural properties of the tri-layer composites are lower than bi-layer composites. The tensile strength of the intimate mix composite is comparable with trilayer composite having bagasse as skin material. The effect of layering pattern on storage modulus (E′), damping behavior (tan δ), and loss modulus (E″) was studied as a function of temperature and frequency. The E′ values of the bi-layer composites are recorded lower than those of tri-layer (bagasse/coir/bagasse) and intimately mixed hybrid composites. The minimum E′ value is obtained for the composites made with coir as skin layer. Bi-layer composite shows maximum damping property. The theoretical modeling showed good correlation with experimental results at above glass transition temperature (T _g ), while theoretical model deviates experimental data at lower T _g . The Arrhenius relationship has been used to calculate the activation energy of the glass transition of the composites.     

Polypropylene/high-density polyethylene/carbon fiber composites: Manufacturing techniques,mechanical properties,and electromagnetic interference shielding effectiveness

This study uses polypropylene (PP)/high-density polyethylene (HDPE) polyblends (80/20 wt.%) as matrices, which are then melt-blended with inorganic carbon fibers (CF) as reinforcement to form electrically conductive PP/HDPE composites. Tensile test, flexural test, Izod impact test, scanning electron microscopy (SEM), differential scanning calorimetry (DSC), and X-ray diffraction (XRD) are performed to evaluate different physical properties of samples. A surface resistance and electromagnetic interference shielding effectiveness (EMI SE) measurements are used to evaluate the electrical properties of the PP/HDPE/CF composites. Test results show that an increasing content of carbon fibers results in an 18 %, 23 %, and 60 % higher tensile strength, flexural strength, and impact strength, respectively. SEM results show that carbon fibers break as a result of applied force, thereby bearing the force and increasing the mechanical properties of composites. DSC and XRD results show that the addition of carbon fibers causes heterogeneous nucleation in PP/HDPE polyblends, thereby increasing crystallization temperature. However, the crystalline structure of PP/HDPE composites is not affected. Surface resistivity results show that 5 wt.% of carbon fibers can form a conductive network in PP/HDPE polyblends and reduce the surface resistivity from 12×10¹² ohm/sq to 4×10³ ohm/sq. EMI SE results show that, with a 20 wt.% CF and a frequency of 2-3 GHz, the average EMI SE of PP/HDPE/CF composites is between -48 and -52 dB, qualifying their use for EMI SE, which is required for standard electronic devices.     

Influence of wood species and particle size on mechanical and thermal properties of wood polypropylene composites

This study aims to investigate the effects of two types of wood flour; oil palm mesocarp flour (OMF) and rubberwood flour (RWF), and their particle sizes on mechanical, physical, and thermal properties of wood flour reinforced recycled polypropylene (rPP) composites. The composite materials were manufactured into panels by using a twin-screw extruder. The rPP composites based on RWF significantly showed higher flexural, tensile, and compressive properties (both strength and modulus) as well as hardness and thermal stability than those composites based on OMF for the same particle sizes. However, distribution of RWF in the rPP matrix was less homogeneous than that of the rPP/OMF composites. Furthermore, a decrease of the particle sizes of filler for the rPP/OMF or RWF composites increased the flexural, tensile, compressive, and hardness properties. Likewise, the thermal stability of both OMF and RWF composites were insignificantly affected by the particle sizes.     

Thermal and mechanical properties of modified CaCO3 filled poly (ethylene terephthalate) nanocomposites

Poly(ethylene terephthalate) (PET)/CaCO₃ and PET/modified-CaCO₃ (m-CaCO₃) nanocomposites were prepared by melt blending. The morphology indicated that m-CaCO₃ produced by reacting sodium oxalate and calcium chloride, was well dispersed in PET matrix and showed good interfacial interaction with PET compared to CaCO₃. No significant differences in the thermal properties such as, glass transition, melting and degradation temperatures, of the nanocomposites were observed. The thermal shrinkage of PET at 120 °C was 10.8 %, while those of PET/CaCO₃ and PET/m-CaCO₃ nanocomposites were 2.9–5.2 % and 1.2–2.8 %, respectively depending on filler content. The tensile strength of PET/CaCO₃ nanocomposite decreased with CaCO₃ loading, whereas that of PET/m-CaCO₃ nanocomposites at 0.5 wt% loading showed a 17 % improvement as compared to neat PET. The storage modulus at 120 °C increased from 1660 MPa for PET to 2350 MPa for PET/CaCO₃ nanocomposite at 3 wt% loading, and 3230 MPa for PET/m-CaCO₃ nanocomposite at 1 wt% loading.