日本柳杉高频真空干燥及防止开裂的研究

通过对日本人工林木材柳杉髓心方材进行系列高频真空干燥试验 ,掌握柳杉髓心方材的干燥特性及相应的高频真空干燥条件。结果表明 :高频真空干燥前在常压下进行合理的蒸汽和过热蒸汽预处理 ,柳杉髓心方材可有效地提高干燥质量 ,尤其可防止开裂产生     

Microwave and steam injection drying of CO2 laser incised Sugi lumber

To investigate the effect of CO₂ laser incising under five drying methods on drying characteristics of Sugi lumber, the squares (120 mm × 120 mm) of Sugi lumber with length of 650 mm were used. A half of samples were incised by CO₂ laser with incising density of 2,500 holes/m². Five types of drying methods were used: microwave drying, steam injection drying, and three combinations of microwave heating and steam injection drying. Steam injection drying was conducted by injecting superheated steam of 120 °C through a perforated plate heated to 140 °C of an injection press. Microwave was irradiated with the power of 3 kW at frequency of 2.45 GHz. The results indicated that incising helps heat through a specimen and thus the whole temperature raised rapidly, which was up to threefolds compared to that of no-incised one. Incised specimens dried by a combination of microwave heating for 1 h and steam injection showed the highest drying rate, which was up to 5.3 %/h. Incising and microwave heating contributed positively to dry lumber under more uniform distribution of moisture content and to reduce surface and internal checks. Incised specimen dried by microwave showed the most uniform distribution of moisture content without surface and internal checks.     

Mass and heat transfer mechanism in wood during radio frequency/vacuum drying and numerical analysis

The mass and heat transfer mechanisms during radio frequency/vacuum(RF/V) drying of square-edged timber were analyzed and discussed in detail, and a new one-dimensional mathematical model to describe the transport phenomena of mass and heat during continuous RF/V drying was derived from conservation equations based on the mass and heat transfer theory of porous materials. The new model provided a relatively fast and efficient way to simulate vacuum drying behavior assisted by dielectric heating. Its advantages compared with the conventional models include:(1) Each independent variable has a separate control equation and is solved independently by converting the partial differential equation into a difference equation with the finite volume method;(2) The calculated data from different parts of the specimen can be displayed in the evolution curves, and the change law of the parameters can be better described. After analyzing the calculated results, most of the important phenomena observed during RF/V drying were adequately described by this model.     

Moisture flow characteristics during radio frequency vacuum drying of thick lumber

Summary Thick specimens of two softwoods were dried in a laboratory radio frequency/vacuum (RF/V) kiln in order to investigate the internal moisture flow patterns. The spatial moisture distributions in the longitudinal arid transverse directions were monitored as a function of time in a number of runs. The results indicated that both longitudinal and transverse moisture transfer modes contribute on the overall moisture flow occurring within wood, but there was no distinction as to the percentage contribution of each to the overall flux. There were no abrupt drying front changes and no moisture discontinuities observed during drying. A second group of runs was also carried out using end-matched specimens to study its length effects on drying characteristics, such as drying rate, and internal vapor pressure and temperature profiles. The results demonstrated that short specimens dried faster than long ones at moisture contents above the fiber saturation point.The financial support for this work from NSERC/Canada through a Strategic Grant (STR0167393) and the lumber contribution from MacMillan-Bloedel are greatfully acknowledged.     

Effect of steam explosion treatments on drying rates and moisture distributions during radio-frequency/vacuum drying of larch pillar combined with a longitudinal kerf

This study was carried out to investigate the effects of steam explosion treatment on drying rates, moisture distribution, shrinking, and checking during radio-frequency/vacuum drying of Korean larch pillar combined with a longitudinal kerf. All the pillars except the nonkerf/control with high initial moisture content (MC) could be dried within 89 h from the green condition to about 15% MC. In pillars with high initial moistures or in the early stage of drying, the drying rates were sharply accelerated by steam explosion treatments. The final moisture gradients along the transverse direction were gentler for the steamexploded pillars and for pillars with a longitudinal kerf, respectively, than for the unexploded pillars and for pillars without a longitudinal kerf. The moisture gradients along the longitudinal direction on all the layers were gentler for the pillars with a longitudinal kerf than for those without the kerf. Formation of checking was significantly controlled in the pillars with a longitudinal kerf. All the steam-exploded pillars except the kerf/1-cycle, however, were more severely damaged by checks than the unexploded pillars. A prong test revealed an extremely low level of residual stress for all the dried pillars.     

Effect of EMC and air in wood on the new in-process moisture content monitoring concept under radiofrequency/vacuum (RF/V) drying

To improve the accuracy of the new in-process moisture content (MC) monitoring concept under radiofrequency/vacuum (RF/V) drying, equilibrium moisture content (EMC) tests were carried out under various ambient pressures, and pressure curves in wood were analyzed during chamber evacuation and heating phases. The results showed that EMC increased with a decrease in ambient pressure regardless of temperature, relative humidity (RH), and species. The accuracy of MC estimation for Hinoki under RF/V drying was improved from 1.5% maximum absolute errors to 0.6% after EMC modification. The pressure curves for Hinoki and Sugi under RF/V drying showed similar tendencies to an idealized process. Russian larch showed different curves, indicating that the pressure in the wood did not reach the ambient pressure because of its low permeability. Therefore, MC could not be estimated using this monitoring concept because of the presence of much air in the wood of Russian larch.     

Effect of end-taping and removal of sapwood on radial distribution of moisture content and tangential strains during radio-frequency/vacuum drying of <Emphasis Type="Italic">Cedrela sinsensis</Emphasis> log cross sections

This study was carried out to investigate the effects of end-taping of sapwood (ETS) and removal of sapwood (ROS) treatments of log cross sections on the radial distributions of moisture content (MC) and tangential strain, according to the circumferential slicing method (CSM), during radio-frequency/vacuum (RF/V) drying of log cross sections. The MC of control and ETS samples showed an even distribution around the center but decreased closer to the periphery side. In ROS samples, the MC decreased closer to the periphery side when above the hygroscopic range but showed an even distribution at the late stage of drying. Tangential strain in ETS samples showed slight compressive stress or tensile stress through the entire area of the cross section during the initial stage of drying, although the periphery side was in tensile stress from an area starting at a relative radius of 0.7. ROS samples showed tensile stress in the heartwood around the center and the heartwood of the periphery side and showed no stress or slight compressive stress in the middle area at the initial stage of drying, after which it showed an even distribution of tensile stress throughout the entire end surface. About 90% of the total checks contained in ETS and ROS samples were observed on the periphery side starting from a relative radius of 0.7.     

杨木实木地板坯料两种干燥工艺比较

采用产于江苏宿迁美洲黑杨25 mm厚的地板坯料湿材为研究对象,分别采用常规干燥工艺、气干窑干联合工艺对试材进行干燥质量对比。结果表明:采用气干与窑干联合干燥工艺,使杨木的含水率降低到25%左右时,再进行窑干,不仅没有降低干燥效率,还能克服杨木髓心板直接窑干带来的易端裂、皱缩、变形的现象。     

人面子木材干燥特性及干燥工艺初探

采用百度试验法研究人面子木材的干燥特性,根据百度试验结果和企业的实际情况,拟定了相对偏软的24 mm和50 mm 2种厚度规格家具用材干燥工艺基准,进行了生产试验。24 mm厚人面子木材从初含水率85%干燥至12%,共用时506h,干燥质量良好,达到预期要求。针对50 mm厚毛边板材干燥速度慢,干燥不均匀,同一块板材内局部区域含水率异常偏高的现象,拟定了气干/窑干联合干燥工艺和相应的半波动窑干基准。     

Analysis of cyclic vacuum drying curve

The objective of this research was to analyze the cyclic vacuum drying curve within one cycle. Red oak specimens of two different groups, square in cross-section, were used. Group one was comprised of four different thicknesses (2.54, 3.81, 5.08, and 6.35 cm) with a length of 25.4 cm and group two was comprised of three different lengths (12.7, 25.4, and 38.1 cm) with the thickness of 2.54 cm. The specimens were heated to 60°C in the heating oven and then dried in the vacuum oven at 18 mm Hg. The vacuum oven was at room temperature (20°C). The vacuum pump was kept running for 140 min. It was found that the cyclic vacuum drying curve consisted of two distinct parts. The fast drying period lasted about 10 to 15 min. The slow drying period occurred when the pressure inside wood approached the ambient pressure. Most of the moisture was removed during the fast drying period.     

A microwave applicator for on line wood drying: Temperature and moisture distribution in wood

Summary An especially designed open microwave applicator was analysed using wood as the material to be heated and dried. The idea was to develop an on line microwave construction consisting of several small open applicators, each fed by a small standard magnetron (for example 1.4 kW main power). The process was analysed by measuring the wood temperature during heating using an IR-camera and detecting the moisture distribution during drying by CT-scanning. Pine and birch wood samples were used in the experiments, mainly 40 mm in thickness. The experiments show that the power distribution differs between dry wood and moist wood. The analysis of the temperature fields captured by the IR-camera during the first minutes allows a rather accurate determination of the MW power. Consequently, the drying proceeds unevenly in the wood specimens, especially in the longitudinal direction. The dimensions of the applicator and its relation to the wood dimension are very important. However, the wood was not destroyed, the temperature and moisture gradients did not affect the wood in terms of checks or deformations. The drying rate in different positions of the specimen varied between 0.30 and 0.80 percentage moisture content/min. The uneven energy, meaning temperature and field distribution, is to be compensated in the future by a moving wood load and by alternating the position of each applicator in a larger scale microwave pilot plant. Received 25 February 1997     

Variation of the dynamic elastic modulus and wave velocity in the fibre direction with other properties during the drying of Eucalyptus regnans F. Muell

Dynamic elastic modulus (E_L) and wave velocity (V) were determined using resonance vibrations from initially green, 100 × 50 mm sample boards of Eucalyptus regnans F. Muell., and after several stages of drying to oven dry. E_L and V were determined from impact induced vibrations and spectral analysis. E_L and V from green wood were positively related to basic density and normal shrinkage, only V was negatively related to green density, and both E_L and V were negatively related to green moisture content and the number of internal checks after drying. The latter relationship has the potential to provide a simple method of segregating highly check prone material. No significant relationships were obtained with collapse. Outside the hygroscopic range, in low shrinkage material, E_L increased little or gradually, while in high shrinkage, collapse prone material, it increased more rapidly, but no clear breakpoint was evident. In the hygroscopic range, E_L increased rapidly in all samples. V increased curvilinearly throughout the entire moisture range, but no difference between collapse prone and non-collapse prone material was observed. Received 16 February 1998     

杉木人工林木材的高频真空干燥工艺

对人工林杉木25mm和50mm厚板材进行了系列高频真空干燥试验.结果表明:干燥后的板材变形小,表面平整,表芯层含水率差异较小.尽管试板的初始含水率差异较大,但根据高频真空干燥靠近正极板的木材比靠近负极板的干燥速度快的特点,试板的初始含水率由低至高在负极板至正极板之间进行顺序摆放码垛,干燥后的板材含水率可达到均匀一致.     

Experimental evaluation and modeling of high temperature drying of sub-alpine fir

Sub-alpine fir is characterized by its high proportion of wet pockets making it difficult to dry. Since it takes longer to dry, mills experience reduced kiln productivity and increased energy consumption. High temperature drying (HTD) can be an effective approach to accelerate the drying process. In this study, three drying schedules, namely, conservative (control), HTD, and HTD and conservative combined (HTD/Cons), were evaluated when drying green sub-alpine fir 2″ × 4″ dimension lumber. The results indicated that: (1) the drying rates in the HTD and HTD/Cons schedules were increased by 31–150% in comparison to the drying rates obtained for the conservative schedule; (2) although drying stresses observed for the HTD schedule were higher than those that were measured for the conservative schedule, no significant difference in drying stresses was found between the HTD/Cons and conservative schedules; (3) warp was reduced in both HTD and HTD/Cons schedules; (4) neither the HTD nor HTD/Cons schedule showed any significant reduction in modulus of rupture (MOR) and modulus of elasticity (MOE) when compared to the values obtained for the conservative schedule. Diffusion coefficients during HTD for sub-alpine fir were determined and it was found that diffusivity increases with temperature. A mathematical model describing the processes of heating and drying under high temperatures was developed. The results of drying tests showed that the predicted drying curves by the model satisfactorily agree with the experimental data.     

New monitoring concept of moisture content distribution in wood during RF/vacuum drying

A new method for monitoring moisture content during radio-frequency (RF)/vacuum drying was developed by measurement of temperature and pressure in wood. Temperature and pressure inside the wood were measured simultaneously during RF/vacuum drying at the same point. The relative humidity (RH) and moisture content (MC) below the fiber saturation point (FSP) were calculated based on temperature and pressure, and the relationship between the temperature, RH, and equilibrium moisture content (EMC) at the measurement point. When the moisture content was below the FSP, the calculated MC was slightly greater than the value given by oven drying. The absolute error was within 0.8% near the open cross side, and was within 1.8% at another measurement point. Thus, we concluded that it was practicable to monitor the moisture content below the FSP according to the temperature and pressure inside the wood. Part of this study was presented at the 15th Annual Meeting of the Chugoku Shikoku Branch of the Japan Wood Research Society, Higashi-Hiroshima, Japan, September 2003     

Relationship between radial variations in shrinkage and drying defects of tree disks

This study was conducted to investigate the relationship between radial variations in shrinkage and drying behavior of larch disks during radio-frequency/vacuum (RF/V) drying. Despite considerable variations in shrinkage both within and between logs, some trends were observable for each log. Actual radial shrinkage was much larger than free radial shrinkage with a ratio of tangential shrinkage ( _T) to radial shrinkage ( _R) ranging from 1.27 to 1.62. If the _T/ _R ratio of larch was about 2.5, the relative displacement was theoretically estimated to be 1.6 to 1.65, showing good agreement with the experimental results. The results showed that the formation of V-cracking was closely related to the actual differential shrinkage, which is the difference between the estimated tangential shrinkage and actual radial shrinkage after drying.     

Comparison of moisture distribution along radial direction in a log cross section of heartwood and mixed sapwood and heartwood during radio-frequency/vacuum drying

The purpose of this study was to compare the distribution of moisture contents (MCs) along the radial direction during radio-frequency/vacuum (RF/V) drying of log cross sections of heartwood (HLC) where sapwood was removed from a green log cross section and log cross section of mixed sapwood and heartwood (MLC) prepared with debarked logs of Japanese larch (Larix leptolepis) and locust (Robinia pseudoacacia). For Japanese larch, an even distribution of MC was observed over the entire cross section in HLC not only at the initial stage of drying but also up to the completion of drying. Furthermore, the moisture gradient between the outermost slice and the adjacent inner slice was more gradual compared with that in MLC. For locust, the moisture gradient between the outermost slice and the adjacent inner slice became severe as drying progressed. It decreased after reaching the maximum during the middle stage of drying but continued until the late stage of drying. Furthermore, despite the fact that the average initial MC of mixed slice within MLC was higher compared with that in heartwood slice, this trend reversed immediately after drying started. It was suggested that the possibility of formation of border checking would be high during drying the MLC, since it would be so complicate that the sapwood and heartwood reach fiber saturation point together because of differences in their green MCs and permeability between them.     

Surface-check variation in boxed-heart square timber of sugi (Cryptomeria japonica) cultivars dried by the conventional kiln drying

To investigate the factors affecting the surface-check variation in boxed-heart square timber of sugi (Cryptomeria japonica), surface checks formed by the conventional kiln drying were compared for two stem heights of five cultivars with different wood properties. The total length and average length of the surface checks were greater at the upper part of the stems for all the cultivars. This might be caused by more sapwood at the upper part of the stem, and large drying stresses between the outer sapwood and the inner heartwood. The cultivars, in which tangential shrinkage was large owing to small microfibril angle, formed longer surface checks and smaller bow. There was a positive relationship between surface-check length and tangential shrinkage. The heartwood percentage and tangential shrinkage were thought to be important factors affecting the surface-check variation in sugi boxed-heart square timber.     

Effect of drying methods on the discoloration of three major domestic softwood species in Korea

1 Introduction Three major softwood species in Korea are Japanese pine (Pinus densiflora), Korean pine (Pinus koraiensis) and larch (Larix leptolepis) which have been used for traditional buildings and furniture for a long period of time. They are easily discolored due to drying and UV irradiation. It has been observed that the discoloration varies with different drying methods and the extent of UV irradiation (Mottonen and Luostarinen, 2001; Kang, 2003). To prevent beech from discolorat…     

Stomatal and leaf growth responses to partial drying of root tips in willow

Root tips of intact willow (Salix dasyclados Wimm., Clone 81-090) plants were partially dried by exposure to ambient greenhouse air and then kept in water-vapor-saturated air for up to 3 days. The drying treatment increased abscisic acid (ABA) concentrations in both the root tips subjected to drying and in the xylem sap, while it reduced leaf stomatal conductance and leaf extension rate. Despite the decrease in stomatal conductance, leaf water potentials were unaffected by the root drying treatment, indicating that the treatment reduced hydraulic conductivity between roots and foliage. After roots subjected to drying were returned to a nutrient solution or excised, ABA concentrations in the remaining roots and in the xylem sap, stomatal conductance of mature leaves and extension rate of unfolding leaves all returned to values observed in control plants. The 4-fold increase in xylem sap ABA concentration following the root drying treatment was not solely the result of reduced sap flow, and thus may be considered a potential cause, not merely a consequence, of the observed reduction in stomatal conductance.