Biomass harvesting in Eucalyptus plantations in Western Australia

Australia is at an early stage of exploring the use of forest biomass to generate energy. This study evaluated the biomass yield and the productivity rates of equipment for harvesting biomass in a poor-quality eucalypt plantation. The operation consisted of a tracked feller-buncher, grapple skidder and mobile chipper. Time study methods were used to measure the harvesting operation. A multiple regression model was constructed to predict skidding productivity. Biomass production was 63.9 t ha^?1 based on the recorded load weight of eight trucks. Delays were documented and analysed. The average delay for all equipment was about 30% of working time. The study results will help guide biomass harvesting managers to estimate productivity and cost of similar operation sites.     

Application of a Small-Scale Equipment System for Biomass Harvesting

The small-scale harvesting equipment system has been and continues to grow in use in forestry operations in some regions in the world. This harvest system can include a range of equipment types, such as feller-bunchers or chainsaws, skidders or farm tractors, and chippers. These machines are generally smaller, lower cost and less productive than larger, more advanced forestry machines. The objective of this project was to investigate the feasibility of a small scale harvesting system that would produce feedstock for a biomass power plant. The system had to be cost competitive. A boom-type feller-buncher, a small grapple skidder and a chipper were tested as a small-scale system. In this study, feller-buncher and skidder productivity was determined to be 10.5 m³ per productive machine hour, and production for the chipper was determined to be 18 m³ per productive machine hour. Production from the system did not reach the desired levels of 4 loads/day (25 m³/load); however, the system was able to produce about 3 loads/day. The results showed that the system currently could fill a roadside van for $16.90/m³, but suggested machine modifications could potentially reduce the system cost to $12.73/m³. Residual stand damage was minimal, especially on flatter ground and not operating on a slash layer. Soil disturbance from the harvesting system was predominantly undisturbed or classified as a shallow disturbance.     

Time Prediction Models and Cost Evaluation of Cut-To-Length (CTL) Harvesting Method in a Mountainous Forest

Time equations are derived for felling with chainsaw, skidding with cable wheeled skidder, loading with grapple hydraulic loader and trucking of logs within a cut-to-length harvesting method. The continuous time study method was applied to collect data for felling, skidding, loading and a transportation model. Multiple regression analysis via SPSS software was applied to develop the time models. Felling time was found to be highly dependent on diameter at breast height. Skidding distance, winching distance, slope of the trail and piece volume were significant variables for the skidding time prediction model. The loading time model was developed considering piece volume. Transportation distance and load volume were used as independent variables in modeling the transportation time. The net production of felling was estimated at 12 trees/h (56.65 m³/h). The net production rates for skidding, loading and traveling averaged 18.51, 41.90 and 3.32 m³/h respectively. The total cost of harvesting from stand to mill was estimated 19.70 €/m³. The skidding phase was the most expensive component of the cut-to-length method. The bucking and delimbing components were less costly than the other logging phases. The results of this study can be used for harvesting planning and productivity optimization.     

Forestry operations in the European mountains: a study of current practices and efficiency gaps

Timber production is an important ecosystem service of European mountain forests. This paper aimed to assess the current practices in logging operations and to identify the efficiency gaps in timber production. The study was located in 7 case study areas from representative European mountain ranges, where 632 logging operations were analysed. The focus was on road infrastructure, transport systems, harvesting methods and extraction technologies. Often inappropriate technology was used in steep terrain; there was no correlation between the average slope and the selection of harvesting systems (HS). Skidding was the most common extraction method (75%), while cable yarding and forwarding had shares of 15% and 8%. The mean road density was 18.5?m?ha^?1. The mean extraction distance was 501?m. The mean harvesting and extraction productivity were 9.0 and 10.2?m³?h^?1; the mean costs were 11.1 and 11.7?€?m^?³, respectively. Non-mechanized and obsolete HS reported the lowest efficiency and the highest environmental footprint, while fully mechanized systems reported the highest efficiency, the lowest number of accidents and the lowest stand damage. Cable yarders are the appropriate extraction technology in steep terrain, but they require a well-developed road network. Higher mechanization degree, improved quality of the road networks, knowledge transfer to practice and training of forest workers are some of the necessary measures to overcome the efficiency gaps in timber production in European mountain forests.     

Timber mobilization and habitat tree retention in low-elevation mixed forests in Switzerland: an inventory-based scenario analysis of opportunities and constraints

Timber use in central Europe is expected to increase in the future, in line with forest policy goals to strengthen local wood supply for CO₂-neutral energy production, construction and other uses. Growing stocks in low-elevation forests in Switzerland are currently high as exemplified by the Swiss canton of Aargau, for which an average volume of 346 ± 16 m³ ha⁻¹ was measured in the 3rd Swiss National forest inventory (NFI) in 2004–2006. While this may justify a reduction of growing stocks through increased timber harvesting, we asked whether such a strategy may conflict with the sustainability of timber production and conservation goals. We evaluated a range of operationally relevant forest management scenarios that varied with respect to rotation length, growing stock targets and the promotion of conifers in the regeneration. The scenarios aimed at increased production of softwood, energy wood, the retention of potential habitat trees (PHTs) and the conversion to a continuous cover management system. They were used to drive the inventory-based forest simulator MASSIMO for 100 years starting in 2007 using the NFI sampling plots in Aargau. We analyzed model outputs with respect to projected future growing stock, growth, timber and energy yield and harvesting costs. We found growing stock to drop to 192 m³ ha⁻¹ in 2106 if business-as-usual (BAU as observed between the 2nd and 3rd NFI) timber volumes were set as harvesting targets for the whole simulation period. The promotion of conifers and a reduction of rotation lengths in a softwood scenario yielded 25% more timber over the whole simulation period than BAU. An energy wood scenario that reduced growing stock to 200 m³ ha⁻¹ by 2056 and promoted the natural broadleaved regeneration yielded 9% more timber than BAU before 2056 and 30% less thereafter due to decreasing increments. The softwood scenario resulted in higher energy yield than the energy wood scenario despite the lower energy content of softwood. Retaining PHT resulted in a reduction of timber harvest (0.055 m³ ha⁻¹ yr⁻¹ per habitat tree) and higher harvesting costs. Continuous cover management yielded moderate timber amounts throughout the simulation period, yet sustainably. Considering climate change, we discuss the risks associated with favoring drought- and disturbance-susceptible conifers at low elevations and emphasize that continuous cover management must allow for the regeneration of drought-adapted tree species. In conclusion, our simulations show potential for short-term increases in timber mobilization but also that such increases need to be carefully balanced with future forest productivity and other forest ecosystem services.

     

A model to estimate available timber and forest biomass and reforestation expenses in a mountainous region in Japan

We developed a model to estimate supply potentials and available amounts of timber and forest biomass resources from profitable sub-compartments of thinning and final felling operations. Economic balances were estimated while considering not only harvesting expenses but also reforestation expenses after final felling, which should be considered for sustainable forest management. Harvesting expenses were estimated based on two types of timber harvesting systems and three types of forest biomass harvesting systems in each sub-compartment. Then, the model was applied to Nasushiobara city of Tochigi prefecture, Japan. Reforestation expenses had large negative impacts on the financial balances of final felling operations. Few sub-compartments were profitable after considering reforestation expenses. Most profitable sub-compartments were those with mechanized operation systems and landing sales. These accounted for 17.19% of all sub-compartments, while only 5.75% of the sub-compartments were profitable based on their current operation systems and landing sales. Although the overall supply potentials of timber and forest biomass resources were 380,000 m3 and 210,000 Mg, respectively, and 15 times the planned harvest of coniferous tree volume of 25,000 m3year-1 and 50 times the annual demand for the woody gasification power generation of 4,000 Mg year-1 in Nasushiobara, available amounts of timber and forest biomass resources were only49,429 m3 and 33,333 Mg, which were 13.0% and 15.7% of supply potentials for landing sales with mechanized operation systems.     

The economics of timber supply: Does it pay to reduce harvest levels?

Sustained yield policies designed to ensure an even annual flow of timber harvests remain the most common approach to forest management on public lands in Canada. Such policies have been criticized on the environmental grounds that timber production is emphasized at the expense of other values, and on the economic grounds that policy-makers try to maximize the harvests level without regard for economic optimality (measured by whether or not revenues cover variable costs of production). In a case study from Northern Ontario, we used a spatially explicit harvest scheduling model to evaluate financial outputs for various scenarios, introducing different timber flow constraints, as well as varying utilization policies. We show that current policies do contribute to firms harvesting at uneconomic levels. More specifically, our results show that reducing harvest levels could increase firm profitability (measured in an increase in net revenues associated with harvesting operations). We estimate that to meet the annual allowable cut (AAC) of approximately 375,000 cubic metres (m³), the firm loses $500,000 annually (measured by the amount by which total harvesting costs exceed log values delivered at the mill). Reducing the target AAC to just under 300,000 m³ leads to a reversed situation, harvesting revenues now exceeding costs by $1.2 million annually. Dropping the even flow constraint leads to even higher annual profitability of $3.5 million, with the drawback that harvesting levels show significant variation over the 100-year planning period. Our results also show that the largest factor influencing the level of profitability is attributed to access costs (principally roading costs). In this case, other harvesting policies, such as utilization standards, may not be significant factors affecting costs in this region of Northern Ontario.     

Time Consumption and Production Costs of Two Small-Scale Wood Harvesting Systems in Northern Greece

A field-based study was carried out to determine the productivity and production cost of the tree length (TL) and the wood assortment (WA) systems implemented under small-scale forestry conditions in two Scots pine stands in Northern Greece. Tree felling and processing productivity were estimated at 8.64 m³ per productive machine hour (PMH^?1) and 10.21 m³ PMH^?1, respectively. Wood felling and processing times were strongly dependent on dbh and total tree volume. However, when manual debarking was also considered the productivity rates decreased to 1.96 and 1.43 m³ PMH^?1, respectively. Skidding productivity was calculated to be 3.35 m³ PMH^?1 for TL and 7.17 m³ PMH^?1 for WA, respectively. Strong correlations have been found between the net skidding time and (a) the skidding distance and (b) the load per turn in both wood harvesting systems. Production costs varied greatly, from 19.38 € m^?3 up to 44.81 € m^?3 of roundwood depending on the harvesting system and the inclusion of debarking. The findings suggest that the WA system is more efficient in terms of productivity and production cost than TL, and that there is a substantial optimization potential. The optimization potential can be encoded in four suggestions: (a) opening up of more forest roads to reduce high skidding times, (b) replacement of manual debarking by mechanical debarking at the sawmill, (c) replacement of old pieces of equipment with newer ones and (d) training of the existing workforce.     

Harvesting alternatives for mallee agroforestry plantations in Western Australia

The authors tested two harvesting systems especially designed for mallee agroforestry plantations on farmland. Both systems were based on versatile forest technology commonly used for conventional logging operations. They differed especially for the felling technology: small-scale drive-to-tree or industrial swing-to-tree equipment. Both systems were tested side-to-side on 12 experimental plots each. The resulting harvesting cost was 22 and 27 AU$ t^?1, for the industrial and the small scale system, respectively. Chipping represented between 60 and 80 % of the overall harvesting cost, and offered much room for improvement. The industrial system always offered the lowest harvesting cost, regardless of annual usage, when equipment mobilisation costs were not considered. The productivity of conventional forestry equipment was strongly dependent on belt stocking and tree size. If the diameter at ankle height dropped below 10 cm, economic viability decreased very rapidly.     

Improved harvesting systems for wet sites

Environmentally acceptable and economical forest operations are needed for sustainable management of forest resources. Improved methods for harvesting and transporting timber are especially needed for wet sites. As the demand for hardwood lumber continues to increase, improved and alternative methods are needed to ensure acceptance of timber harvesting for the wet site conditions that are typical of bottomland hardwoods. Some alternative technological developments include grapple saw feller-bunchers, wide tires, larger forwarders, clambunk skidders, two-stage hauling, mats, cable systems, helicopters and towed vehicles and air-cushioned vehicles. These developments have the potential to improve the performance of the harvesting system and to reduce the negative effects of conventional operations on conventional sites and on difficult sites such as wet areas. Although many of these new alternatives are now operational, others are just concepts or evolving prototypes. More research is still needed to optimize these alternative technologies and to reduce costs associated with their implementation.     

Machine productivity and residual harvesting residues associated with a cut-to-length harvest system in southern Tasmania

The cut-to-length method is a preferred method for harvest of pine plantations in Australia. The cut-to-length method studied in southern Tasmania consists of a feller-buncher, processor, forwarder, grapple loader and tractortrailers that were producing only pulp logs for the plantation owner Norske Skog. An elemental time study method was applied to evaluate the productivity of the machines within the flat terrain, Pinus radiata plantation. Multiple regression was used in SPSS to develop the productivity prediction models. The productivity of the feller-buncher and processor averaged 122.20 m³ per productive machine hours excluding all delays (PMH₀) and 84.32 m³ PMH₀ ^?1, respectively. The average productivity for the forwarder, grapple loader and truck were 80.90 m³ PMH₀ ^?1, 100.80 m³ PMH₀ ^?1 and 27.40 m³ PMH₀ ^?1, respectively. The average fuel consumption of the feller-buncher, forwarder and processor were also documented. The trial assessed harvest residue left on the site and found 238.7 GMt ha^?1 (31% of total biomass above the stump) was left of which 46% was stemwood. These research findings can be used for harvesting planning and improving logging efficiency.     

Assessing the effects of early silvicultural management on long-term site productivity of fast-growing eucalypt plantations: the Brazilian experience

Eucalyptus is the dominant and most productive planted forest in Brazil, covering around 3.4 million ha for the production of charcoal, pulp, sawtimber, timber plates, wood foils, plywood and for building purposes. At the early establishment of the forest plantations, during the second half of the 1960s, the eucalypt yield was 10 m³ ha^?1 y^?1. Now, as a result of investments in research and technology, the average productivity is 38 m³ ha^?1 y^?1. The productivity restrictions are related to the following environmental factors, in order of importance: water deficits > nutrient deficiency > soil depth and strength. The clonal forests have been fundamental in sites with larger water and nutrient restrictions, where they out-perform those established from traditional seed-based planting stock. When the environmental limitations are small the productivities of plantations based on clones or seeds appear to be similar. In the long term there are risks to sustainability, because of the low fertility and low reserves of primary minerals in the soils, which are, commonly, loamy and clayey oxisols and ultisols. Usually, a decline of soil quality is caused by management that does not conserve soil and site resources, damages soil physical and chemical characteristics, and insufficient or unbalanced fertiliser management. The problem is more serious when fast-growing genotypes are planted, which have a high nutrient demand and uptake capacity, and therefore high nutrient output through harvesting. The need to mobilise less soil by providing more cover and protection, reduce the nutrient and organic matter losses, preserve crucial physical properties as permeability (root growth, infiltration and aeration), improve weed control and reduce costs has led to a progressive increase in the use of minimum cultivation practices during the last 20 years, which has been accepted as a good alternative to keep or increase site quality in the long term. In this paper we provide a synthesis and critical appraisal of the research results and practical implications of early silvicultural management on long-term site productivity of fast-growing eucalypt plantations arising from the Brazilian context.     

Decision-making for the selection of a best wood extraction method: An analytic network process approach

The importance of environmental and economical aspects in sustainable forest management (SFM), demands a continuing need for the application of efficient methods in this field. In this paper, we applied analytic network process (ANP) with benefits, opportunities, costs, and risks (BOCR) to evaluate four existing wood extraction methods (rubber-tired skidder, tracked skidder, cable logging and animal skidding) and select the best one based on SFM strategies in the Caspian (Hyrcanian) Forest, in northern Iran. The required data were obtained either from the previous studies or through pairwise comparisons conducted by a panel of forest engineering experts. Based on the BOCR subnetworks and their corresponding criteria, four alternatives were synthesized. ANP analysis indicated that the benefits and risks were more important in terms of decision-making, compared to the opportunities and costs. Finally, the alternative of ‘rubber-tired skidder’ was selected as the most suitable method for meeting SFM strategies. The decision framework proposed in this study offers a means for the reorganizing and planning of timber harvesting operations as an integral step toward SFM. By making minor adjustments for local conditions, this decision framework can be adapted for many other regions and countries.     

Cost-productivity analysis of South African pine sawtimber mechanised cut-to-length harvesting

The South African forestry industry is experiencing an increase in the number of fully mechanised timber-harvesting systems. Understanding the productivity of these systems, for which data is currently limited for South Africa, is an important step to maximise the utilisation of machines being used. A time study of a mechanised cut-to-length system was conducted in Pinus elliottii sawtimber plantations in the Southern Cape forestry region of South Africa. A harvester and a forwarder were studied with the intention of analysing the division of work time amongst work elements, modelling each machine’s productivity and cost, and estimate fuel consumption. For the harvester’s productivity, a multiple regression model was developed using diameter at breast height (DBH), average distance moved per work cycle and slope class as predictors (adjusted R²? = 0.80). The harvester had a mean productivity of 33.6 m³ per productive machine hour (PMH₀) under the current conditions with most of the productive time being used in the moving element. It consumed 25.5 L PMH₀ ^?1 of diesel on average. The forwarder’s fuel consumption was calculated as 16.8 L PMH₀ ^?1, while productivity was 46.8 m³ PMH₀ ^?1. The forwarder spent the longest portion of the work cycle in the loading and unloading phases. A productivity regression model was created that included load size and distance moved during the driving in the loaded phase (adjusted R?² = 0.78).     

Time consumption, productivity, and cost analysis of skidding in the Hyrcanian forest in Iran

The performance of the skidder Timber jack 450 C was presented in timber skidding of non-coniferous trees in hilly and mountainous conditions.An empirical time study was conducted to evaluate the current skidding system in Hyrcanian forest in northern Iran for improving production rate of skidding and finding out the production cost for planning.Based on the identified elements of skidding work phase and 130 recorded cycles,we calculated the models for effective time consumption,total productivity,and unit cost.The validity of the model was tested at 95% confidence interval.The average load volume per cycle was 2.82 m 3,average one way skidding distance was 450 m,and the average slope was 18%.The average travel speed of unloaded skidder was 5.8 km·h-1,and the average speed of loaded skidder was 0.1 km·h-1 higher than the speed of the unloaded ones.The travel speed was predominantly affected by longitudinal slopes and types of strip roads.The average speed of pulling the cable was 1.16 km·h-1,and that of load winching was 0.74 km·h-1.The average outputs in skidding was 10.6 m 3 ·h-1 and the unit cost was 12.1 US$ per hour.The time consumption and productivity of skidding depends on distances and slope,number of logs per cycle,volume,log length,etc.However,the influence of variables is not the same.     

Estimation of rubberwood production in Cambodia

We estimated the production of rubberwood from 1996 to 2011 in Cambodia. We employed data from interview surveys with three rubberwood processing companies and statistics from estate rubber plantations and wood retailing companies. The result was that the end use of rubberwood in Cambodia was the sawntimber products, being exported to Vietnam and China. The yield rate from rubberwood stumpage into sawn timber was between 11.6 and 14.9%, closely matching the rates of Malaysia and Thailand. The average production of rubberwood roundwood from 1996 to 2011 was 254,697 m³/year, of which sawn timber as well as residuals in secondary processing was 84,559 and 170,138 m³/year, respectively. Although the timber production of Cambodia has declined sharply due to the strict restriction of natural forest logging, rubberwood could explain more than 60% of the domestic industrial roundwood production from 2000. We suggest the necessity of monitoring the expansion of rubber plantations in new rubber producing countries and linking the rubberwood production with the regional wood resource management.     

Costs of protable sawmilling timbers from the acacia woodlands of western Queensland,Australia

Portable sawmilling trials with Acacia aneura (mulga) and A. cambagei (gidgee) have been undertaken to estimate the private landholder costs associated with small-scale timber production from woodlands in western Queensland, Australia. A time study of harvesting and milling operations facilitated estimation of landholder labour input requirements. The scarcity and small size of millable logs, coupled with the prevalence of timber defects, make harvesting and portable sawmilling of western Queensland acacias an expensive undertaking for landholders. The cost of producing sawn timber that meets the High Feature (HF) grade of Australian Standard AS2796 is estimated at between A$3,000/m³ and A$3,400/m³ of HF timber.     

Reorganisation of wood production for improved performance: a swiss forest district case study

An extremely fragmented timber supply, high harvesting costs, low profitability, high subsidies and insufficient competitiveness characterise forest enterprises in Switzerland. In a case study using a forest district in the state of Solothurn as an example, it was sought to identify strengths and weaknesses of wood production and to formulate possible improvement opportunities. The results indicate that there is considerable potential for industry rationalisation. The greatest handicaps are the small sized forest holdings, excessive numbers of staff, insufficient use of modern harvesting technology and costly business administration. The most eminent of the proposed improvement measures are those which aim to increase concentration of timber supplies and reduce production costs. These include greater centralising of timber sales as well as planning and steering of production, making full use of modern harvesting systems, reducing transaction costs, supporting administration, planning and steering of wood production with modern information technology and reducing input on stand tending. In principle, amelioration can be best achieved by close cooperation with neighbours or even merger of enterprises. Consequently, there is a need for related business tasks to be combined in functions. The paramount prerequisite for success is the willingness and readiness of all affected stakeholders to make changes. The situation described is typical for Swiss forestry and the proposed solutions could well be used as models for a wide range of Swiss forest districts.     

An analysis of potential investment returns and their determinants of poplar plantations in state-owned forest enterprises of China

China’s state-owned forest enterprises have been important national timber production bases and their timber resources have been severely degraded during the past decades. About one-third of the state-owned forestland has been classified as commercial forestland, but no economic mechanisms have been laid out on governing timber plantations under market economy. This paper demonstrates the potential investment returns and analyzes factors that directly influence the returns of fast-growing poplar plantations in a state owned-forest enterprise, China Jilin Forest Industry Group (CJFIG), in northeastern China. We examined practically possible ranges of mean annual increment (MAI), general inflation rate, rate of forest fund, and interest rate in the study area. We then computed net present values (NPV), equivalent annual income (EAI) and internal rate of return (IRR) by using the minimum, medium, and maximum values of the each determinant above. Results showed NPV ranged from $1,024 to $6,925 ha^?1, EAI ranged from $120 to $623 ha^?1 year^?1, and IRR ranged from 13.2 to 29.3 %. We show that growing poplar plantations could be two times more profitable than managing the existing natural forests in CJFIG by referring to EAI values. Improving MAI is the most effective way to increase both NPV and IRR while changes in the one-time tax at timber harvesting or changes in inflation rate have the least effect on NPV and IRR among the determinants studied. Discount rate, which can be easily manipulated by obtaining subsidies and policy-based loans, also has substantial influence on NPV. The state owned forest enterprises in China have special advantages to obtain relatively high economic returns in developing fast-growing plantation forests under market economy.     

A comparison of harvesting productivity and costs in thinning operations with and without midfield

Mechanised thinning operations can be carried out in the forest where skid roads are provided on which harvesters and forwarders can move. In the transition to continuous cover forestry (CCF) it is better to keep a thinner network of skid roads in the forest. Instead of tracks for harvesters and forwarders, these areas can be used for younger generations of trees. Moreover, fewer skid roads in the forest environment make the stand more natural. Fewer skid roads were introduced in this research as an alternative thinning operation with midfield¹ (MF) to the most popular mechanised thinning operation with skid roads² (SR). The aim of this paper is to analyse the productivity and economic aspects of thinning operations based on harvesters and forwarders, where there are different distances between skid roads. In both of the operations, harvesters and forwarders were used, but in the MF operation a chainsaw was additionally used to cut trees beyond the reach of the harvester boom. The distances between skid roads in the MF operation were 35–38 m, while in the other they were 18–20 m. The research was carried out in premature pine stands in a flat terrain in Poland. Bigger productivity and lower costs were found in the MF thinning operations. In the younger 44-year-old stand, the average harvester (Timberjack 770) productivity (in operational time) in the MF operation was 5.87 m³h⁻¹ and in the SR operation 4.52 m³h⁻¹; forwarding provided by the Vimek 606 6WD achieved a productivity of 5.03 and 4.52 m³h⁻¹, respectively. In the older 72-year-old stand, the Timberjack 1270B productivity was 11.53 m³h⁻¹ in MF and 8.70 m³h⁻¹ in SR; the Timberjack 1010B forwarder achieved 11.22 m³h⁻¹ (MF) and 8.84 m³h⁻¹(SR).The costs of harvesting and forwarding 1 m³ of wood were lower in the MF operations. In the younger stand, harvesting costs were 5.78 €/m³ (MF) and 6.72 €/m³ (SR) while forwarding costs were 1.94 and 2.18 €/m³ respectively. In the older stand, harvesting costs were 5.58 €/m³ (MF) and 6.78 €/m³ (SR); the forwarding costs were 2.65 €/m³ (MF) and 3.41 €/m³ (SR).