Potassium acetate-catalyzed acetylation of wood at low temperatures I: simplified method using a mixed reagent

Ezomatsu wood blocks were acetylated in a mixture of acetic anhydride and acetic acid containing excess potassium acetate (KAc). The mixture method enabled rapid acetylation at 120°C: a 20% weight gain (weight percent gain; WPG) was achieved within 30 min while the WPG did not exceed 18% after 120 min of conventional uncatalyzed acetylation. At 40°C, however, a satisfactory WPG was not achieved with the mixture method because both the wood swelling and KAc concentration in the reagent solution were limited at that temperature. In addition, the antiswelling efficiency attained by the mixture method was irregularly low, probably because of nonuniform reaction involving shrinkage of the cell lumina. These results suggest that the mixture method is not advantageous for low-temperature acetylation, whereas it enables simple and rapid acetylation at high temperature.     

Potassium acetate-catalyzed acetylation of wood: extraordinarily rapid acetylation at 120°C

The catalytic effect of potassium acetate (KAc) on wood acetylation was investigated. Spruce wood specimens were impregnated with KAc and then heated in acetic anhydride at 120°C. The degree of acetylation was evaluated by the weight percent gain (WPG). In the presence of KAc, the reaction time to achieve a 20% WPG decreased by a factor of 200: 2 min was required in the KAc-catalyzed acetylation, while the uncatalyzed acetylation required at least 5 h. The hygroscopicity and dimensional stability of acetylated wood depended on the WPG irrespective of the treatment methods. This fact proved that KAc had no adverse influence on the dimensional stability of acetylated wood. As KAc is a cheap, water-soluble and non-toxic salt it can be a useful catalyst for the extraordinarily rapid acetylation of wood.     

Non-uniform reaction of solid wood in vapor-phase acetylation

To clarify the non-uniform reaction of wood during vapor-phase acetylation, spruce wood blocks were exposed to acetic anhydride vapor at 120°C. Weight percent gain (WPG) due to the acetylation was estimated from the equilibrium moisture content at 25°C and 60% relative humidity. The diffusion of reagent vapor was much faster along the longitudinal direction than along the tangential direction. When the end surface was exposed to the reagent vapor for 48?h, 20% WPG, which was known to have sufficient stability and durability, was achieved to a depth of 42.5?mm. However, this depth was only 6.5?mm when the straight-grain surface was exposed. The reaction profiles were successfully approximated using reaction time (t), reaction rate (k′), delay time (t _d′), and a parameter n reflecting the diffusion-controlled reaction. The t _d′ value increased almost linearly as the depth increased from the surface. The k′ value ranged from 0.02 to 0.03?h^?1, regardless of the depth and direction of diffusion. The n value decreased with an increase in the depth and approached 1–2. These values enabled the prediction of the degree of acetylation at any reaction time and positions of wood during vapor-phase acetylation.     

Potassium acetate-catalyzed acetylation of wood: reaction rates at low temperatures

Spruce wood blocks were acetylated in the presence of potassium acetate (KAc) at 20, 40, 60, 80 and 120°C. At 20°C, the weight percent gain (WPG) due to the KAc-catalyzed acetylation reached 20% in 18 days, whereas that due to pyridine-catalyzed acetylation did not exceed 8%. The hygroscopicity and dimensional stability of the KAc-acetylated wood were the same as those of conventionally acetylated wood at the same WPG, irrespective of reaction temperature. These facts suggest that the KAc enables simplified acetylation of wood at room temperature. The activation energy (E _a) of the KAc-acetylation in the lower temperature range (20–40°C, 121–131 kJ/mol) was comparable to that of the acetylation of wood meal (140–146 kJ/mol). It was speculated that diffusion became a minor factor at reduced reaction rates in the lower temperature range, thus requiring a greater E _a.     

A novel method of acetylation of wood using supercritical carbon dioxide

Sugi heartwood was acetylated with acetic anhydride in supercritical carbon dioxide (CO₂) (120°C or 130°C, 10–12 MPa). As a result, the weight percent gain increased with increasing acetylation time up to 16%–20% at 1 h and 24%–28% at 24 h. The antiswelling efficiency of the acetylated specimens reached 75%–80% at 3–4 h of acetylation. It is supposed that the acetylation in supercritical CO₂ has a high bulking effect compared with liquid-phase and vapor-phase acetylation with uncatalyzed acetic anhydride. The results showed that the acetylation progressed rapidly because supercritical CO₂ and acetic anhydride formed a single phase at more than 90°C, and the acetic anhydride reached the reaction sites in the wood quickly.     

Effects of previous solvent exchange on acetylation of wood

Wood specimens were prepared in a swollen state using solvent exchange (PS) treatment. The swollen wood specimens were acetylated using acetic anhydride by heating at 80–120°C. At the beginning of heating, the weight percent gain (WPG) of PS-treated wood was greater than that of conventionally acetylated wood. This acceleration effect of the PS treatment was explained by the introduction of treating reagent into the wood polymers where the intermolecular hydrogen bonds were previously broken. On the other hand, the PS treatment had no influence on the final WPG and moisture sorption characteristics of acetylated wood. This indicated that the intrinsic reactivity of wood constituents was unaffected by the PS treatment. The acetylation of PS-treated wood produced greater bulking and slightly higher dimensional stability than that in the case of conventional acetylation at the same WPG. It was speculated that the expansion of cell lumina due to the PS treatment resulted in greater bulking on acetylation and lesser swelling of acetylated wood with moisture sorption.     

Preparation of acetylated wood meal and polypropylene composites I: acetylation of wood meal by mechanochemical processing and its characteristics

Wood meals of Sugi (Cryptomeria japonica D.Don) passing 2.0 mm and retained on 1.0 mm mesh screens were milled along with acetic anhydride (AA) and pyridine as a catalyst in a high-speed vibration rod mill at ambient temperature. The weight percent gain (WPG) of the chemically modified wood was calculated based on the yield after washing with deionized water. The effects of amounts of AA and catalyst added, pulverization time, and saponification of the acetylated wood on WPG were examined. In addition, FT-IR analysis, and water vapor adsorption and desorption tests were performed as functions of the WPG. Increases in WPG, the acetyl contents of the acetylated wood after saponification, changes in the FT-IR spectra after pulverization, and the water vapor sorption isotherms showed that the one-step acetylation systematically modified the hydroxyl groups of the wood into acetyl groups. Up to 38 % WPG was obtained at 100 phr AA and 15 phr catalyst, and 120 min pulverization. Pulverization time and the amounts of AA and catalyst added to the wood meals could be adjusted to obtain acetylated wood meal with the desired WPG. These demonstrated that the mechanochemical acetylation is a method to prepare acetylated wood meals with high WPG at less reaction time and required AA addition.     

Acetylation of wood in combination with polysiloxanes to improve water-related and mechanical properties of wood

Scots pine sapwood was acetylated with ethyltriacetoxysilane using acetic acid as a solvent and sulfuric acid as a catalyst. A weight percent gain (WPG) of 14 % and cell wall bulking of 7 % were obtained after 5 h of reaction time. Pine specimens were acetylated with acetic anhydride in the presence of 1 % ethyltriacetoxysilane, dihydroxy-functional siloxane, acetoxy-functional siloxane, amino-functional siloxane and non-functional siloxane, respectively. Acetoxy-functional siloxane induced the greatest reduction in water uptake with a water repellent effectiveness after 24 h of up to 62 % as compared to acetylated wood. WPG and cell wall bulking increased compared to solely acetylated wood with increasing concentrations of acetoxy-functional siloxane in acetic anhydride; anti-shrink efficiency, however, did not increase. Fungal resistance of pine sapwood and beech as well as mechanical strength properties did not change when 20 % acetoxy-functional siloxane was added to acetic anhydride compared to solely acetylated specimens.     

Dimensional stability of wood acetylated with acetic anhydride solution of glucose pentaacetate

Five wood species were acetylated with acetic anhydride (AA) solution of glucose pentaacetate (GPA) at 120°C for 8h, and the effect of GPA on the dimensional stability of the acetylated wood was investigated. Some GPA was introduced into the wood cell wall during acetylation. The GPA remaining in the cell lumen penetrated the cell wall effectively after heating to more than 140°C for 10min. The bulking effects of GPA resulted in a 10%–30% increase in the anti-swelling efficiency of the acetylated wood with 20% GPA/AA solution in place of AA. Hydrophobic GPA did not deliquesce under highly humid conditions and it remained in the cell wall after boiling in water.Part of this paper was presented at the 51st Annual Meeting of the Japan Wood Research Society, Tokyo, April 1988     

Analysis of the factors influencing the acetylation rate of wood

Factors influencing the rate of acetylation were examined based on the swelling of wood in the reaction solution and the dimensions of the wood sample. The activation energy of acetylation was also estimated. In a swelling test, it was found that wood swells thoroughly in acetic anhydride even without pyridine above 60°C. Therefore, pyridine may facilitate the acetylation process as a catalyst and not as a swelling agent. The weight gain, x (%), attained at reaction time t (h), for various compositions of acetylation solution or dimensions of wood sample were analyzed by applying an original rate equation [x = a × (1 – e^–kt )^1/n ], where a is the ultimate weight gain (%), k is the rate constant (h^–1), and n is a measure of the hindrance against the diffusion of reagent. The optimum volume fraction of pyridine in the pyridine-catalyzed acetylation was about 0.2. Accompanied by a rise in pyridine content, the reaction showed increased diffusion-controlled behavior. The rate constant, which is not affected by the dimensions of the wood sample, was estimated from which an activation energy of about 130kJ/mol was calculated.     

A kinetic study of the acetylation of cellulose, hemicellulose and lignin components in wood

The rates of acetylation of Deal, Larch, Southern Yellow Pine and Sitka Spruce using acetic anhydride in xylene have been measured and compared with the composition of the woods. Although these woods have similar macroscopic characteristics, the correlation between rate of acetylation and composition remains unclear, although the holocellulose may play a role in converting the hydrophilic hydroxyl groups to hydrophobic acetyl groups. The rate of acetylation of Larch at 373 K was insignificant but the other wood samples showed significant acetylation at this temperature. The activation energies for the acetylation process suggest that several routes may be involved.     

Characterization of acetylated wood decayed by brown-rot and white-rot fungi

The objective of this study was to characterize the decay of acetylated wood due to brown-rot and white-rot fungi by analysis of chemical composition, X-ray measurements, and¹³C-NMR spectroscopy. The decay by brown-rot fungus became inhibited at a weight percent gain (WPG) due to acetylation of more than 10%, and the mass loss (LOSS) due to decay became zero at a WPG of about 20%. The LOSS due to white-rot fungus decreased slowly with the increase in WPG, reaching zero at a WPG of about 12%. The losses of lignin by brown-rot decay increased initially with the decrease in LOSS owing to the progressing acetylation and then decreased at a LOSS of less than 60%. Polysaccharides were more easily decomposed than lignin during the decay of acetylated wood due to brown-rot fungus. The losses of both components due to white-rot decay decreased as the LOSS decreased with progressing acetylation. The white-rot fungus tended to preferentially decompose the lignin during the decay of acetylated wood. The brown-rot fungus decomposed the cellulose in the crystalline region to a large degree when the LOSS was more than 40%, whereas the white-rot fungus decomposed the crystalline region and the noncrystalline region in acetylated wood to the same degree. The brown-rot fungus preferentially decomposed unsubstituted xylose units in acetylated wood and partly decomposed the mono-substituted xylose units. It was suggested that the mono- and disubstituted cellulose were partly decomposed by brown-rot fungus.This paper was presented at the 46th and 47th annual meetings of the Japan Wood Research Society at Kumamoto and Kochi in April 1996 and April 1997, respectively     

Effects of high temperature kiln drying on the practical performances of Japanese cedar wood (Cryptomeria japonica) I: changes in hygroscopicity due to heating

The effect of heating on the hygroscopicity of Japanese cedar wood was investigated as a simple evaluation of thermal degradation in large-dimension timber being kiln-dried at high temperatures (>100°C). Small wood pieces were heated at 120°C in the absence of moisture (dry heating) and steamed at 60°, 90°, and 120°C with saturated water vapor over 2 weeks, and their equilibrium moisture contents (M) at 20°C and 60% relative humidity (RH) were compared with those of unheated samples. No significant change was induced by steaming at 60°C, while heating above 90°C caused loss in weight (WL) and reduction in M of wood. The effects of steaming were greater than those of dry heating at the same heating temperature. After extraction in water, the steamed wood showed additional WL and slight increase in M because of the loss of water-soluble decomposition residue. The M of heated wood decreased with increasing WL, and such a correlation became clearer after the extraction in water. On the basis of experimental correlation, the WL of local parts in large-dimension kiln-dried timber was evaluated from their M values. The results indicated that the thermal degradation of inner parts was greater than that of outer parts.     

Interaction between glycerin and wood at various temperatures from stress relaxation approach

In order to understand the reason why glycerin pre-treatment can accelerate the deformation fixation of compressed wood, the interaction between glycerin and wood at various temperatures was investigated in this study from stress relaxation approach. The compression stress relaxation curves of poplar (Populus cathayana Rehd.) samples impregnated with glycerin were measured at temperatures ranging from 25 to 180°C, together with the curves of oven-dry wood at temperatures between 100 and 180°C for comparison. The activation energy was calculated according to the Eyring’s absolute rate reaction theory. The results showed that temperature had very obvious effect on stress relaxation for both glycerin-treated wood (GTW) and oven-dry wood. The stress released very fast at higher temperatures. Glycerin showed an accelerating effect on stress relaxation. At temperatures exceeding 120°C, a complete relaxation of the stress could be expected. While for untreated wood, it cannot be reached until 160°C. By calculating the apparent activation energy (ΔE) of GTW at different temperatures, it is clear that two mechanisms are responsible for different temperature ranges. From 40 to 100°C, ΔE is only 8.24 kJ/mol, which corresponds to the hydrogen bonds formed between wood and glycerin molecules; from 120 to 180°C, ΔE reached 81.38 kJ/mol, which corresponds to the degradation of hemicelluloses or lignin, and during this process, new cross-linking would happen.     

The effect of acetylation on the mechanical properties, hydrophobicity, and dimensional stability ofPinus sylvestris

Summary Strips and blocks ofPinus sylvestris were acetylated for different periods of time. These, along with control samples, were tested for their tensile modulus, hydrophobicity and dimensional stability. The modulus of elasticity (tensile modulus) for each sample was derived using a statistical approach. The observations in this work suggest that the acetylation process significantly reduces the tensile modulus of the wood compared to its untreated state in an irreversible manner, and that the extent of the deterioration in tensile modulus is a function of the acetylation conditions. Acetylation improved significantly the hydro-phobicity and the dimensional stability of the wood as measured by the roll angle and swelling tests respectively. It appears therefore that acetylation using acetic anhydride in xylene has an optimum set of reaction conditions that compromise between the gains in water repellence and dimensional stability with the deterioration in mechanical properties.We would like to acknowledge the support of Unilever Research in providing the materials testing machine used in this work, and for the supportive discussions with Hickson & Welsh concerning the results     

Effects of preheating temperatures on the formation of sandwich compression and density distribution in the compressed wood

Sandwich compression of wood that can control the density and position of compressed layer(s) in the compressed wood provides a promising pathway for full valorization of low-density plantation wood. This study aims at investigating the effects of preheating temperatures (60–210 °C) on sandwich compression of wood, with respect to density distribution, position and thickness of the compressed layer(s). Poplar (Populus tomentosa) lumbers with moisture content below 10.0% were first soaked in water for 2 h and stored in a sealed plastic bag for 18 h, the surface-wetted lumbers were preheated on hot plates at 60–210 °C and further compressed from 25 to 20 cm under 6.0 MPa at the same temperature on the radial direction. The compressed lumbers were characterized in terms of density distribution, position and thickness of compressed layer(s). It was found that depending on preheating temperatures, sandwich compressed wood with three structural modes, namely, surface compressed wood, internal compressed wood and central compressed wood can be formed. Density of the compressed layer(s) in wood increased gradually as a result of the elevated preheating temperatures. Higher preheating temperatures gave rise to bigger distance between compressed layer(s) and the surface, and preheating temperature elevation from 90 to 120 °C contributed to a maximal distance increase of 2.71 mm. In addition, higher preheating temperatures resulted in bigger thickness of compressed layer(s) over 60–150 °C and temperature elevation from 120 to 150 °C lead to the layers integration from two into one. Further temperature elevation over 150 °C reduced the thickness of the compressed layer in wood. SEM scanning suggested that cell wall bucking rather than cell wall crack occurred in compressed layer(s) and transition layer(s).     

Chemical changes in terpenes of sugi (<Emphasis Type="Italic">Cryptomeria japonica</Emphasis>) wood during steam drying in kiln at high temperature

Sawdusts of sugi (Cryptomeria japonica) wood prepared before and after steam drying at 120°C in a kiln were extracted with n-hexane and ethyl acetate to give n-hexane extracts and ethyl acetate extracts. From gas chromatography-mass spectrometry analysis of the ethyl acetate extracts from woods before and after steam drying, the components of 4-epi-cubebol, cubebol, and 2,7(14),10-bis-abolatrien-1-ol-4-one, which existed in the raw sugi wood, were proved to disappear in the steam-dried wood. These components were also absent in the ethyl acetate extract of the steam-condensed solution of waste steam from the kiln outlet. When these three components were treated with 0.2% (v/v) acetic acid solution at 120°C, δ-cadinene was produced as a major product from both 4-epi-cubebol and cubebol by dehydration and cleavage of the cyclopropane ring, and cryptomerone from 2,7(14),10-bisabolatrien-1-ol-4-one by hydration. The chemical changes of the three components presumably occur during steam drying of the sugi wood. This study was presented in part at the 85th Spring Meeting of the Chemical Society of Japan, Kanagawa, Japan, March 26–29, 2005     

Postia placenta decay of acetic anhydride modified wood – Effect of leaching

Abstract

It is well established that acetylation of wood by the use of acetic anhydride is able to impart a significant degree of decay resistance. The aim of this work was to study how a standardized leaching procedure with water (EN 84) affected the degradation of acetic anhydride modified samples by the brown rot fungi Postia placenta compared to no leaching prior to incubation. Three different levels (low, medium, and high) of acetic anhydride modified Southern yellow pine (SYP; Pinus spp.) were tested. The samples were harvested after 4 and 28 weeks. We compared changes in mass loss, wood moisture content, fungal DNA, and gene expression from five genes. If leaching changes the acetylated samples and makes them more susceptible for fungal deterioration, the expected effect would be higher levels of these parameters. Generally, leaching resulted in few differences between leached and nonleached samples at low levels of acetylation, while no changes were found for the highest acetylation level. No differences were found in gene expressions after 28 weeks. The possible protection of acetylated wood against oxidative fungal degradation is suggested to be interpreted in combination with the lowered wood moisture content.     

Vapor phase reaction of wood with maleic anhydride (I): dimensional stability and durability of treated wood

Reaction between maleic anhydride (MA) and wood specimens was carried out in a vapor phase reaction system. Reaction conditions such as the ratio of supplied MA to wood, initial moisture content, and reaction temperature were optimized. The MA supplied to the reaction system was effectively absorbed by the wood, and a satisfactorily high dimensional stability was achieved even at a low MA/wood ratio. The dimensional stability increased with rising initial moisture content. When the reaction was conducted at an elevated temperature (180°C), high dimensional stability was attained without remarkable weight increase and bulking. The mechanism of dimensional stabilization was discussed on the basis of the dimensional changes at high humidity and during repeated water soaking and drying. It was shown that the dimensional stabilization arises mainly from a decrease of hygroscopicity. When the reaction was conducted at 180°C, the formation of cross-links in the cell wall was apparent. Following the MA treatment, the antifungal property was remarkably enhanced and met the Japanese Industrial Standard K1571. Therefore, MA treatment in the vapor phase is an effective method to attain antifungal properties as well as high dimensional stability with a small amount of nontoxic reagent.     

Mechanical behavior and springback of acetylated particleboard made in different press times

In this study, the effects of acetylation and press time on the heat transfer from the surface to the core on the particleboard mat, springback, internal bonding, modulus of elasticity, and modulus of rupture were determined. Particles were soaked in the acetic anhydride for 24 h and heated in an oven at 120°C for 40 minutes, 3 h and 6 h to achieve three weight gain levels of 8%, 12%, and 17%, respectively. Acetylated and control boards were produced with 10% melamine urea formaldehyde (regarding the particles dry weight) and pressed for 5, 6, and 7 minutes. During the pressing process, the heat transfer to the core layer of the mat was measured by thermocouple made of Cr-Ni wires. It was found that the increase of acetylation level leads to significant reduction in heat transfer during manufacture process and develops springback which in turn, results in density loss. Findings indicated that these defects were correlated with the press time and compensated by the press time prolongation. Strength loss of the acetylated boards was due to debonding of the constituent that compensated somewhat with increasing press time.