Impact of water content on the solubilisation of arabinoxylan during xylanase treatment of wheat bran

Arabinoxylan (AX) has a major impact on the functional properties of wheat bran, and it has been shown that technological properties of bran can be improved by using endoxylanases. Enzymatic treatments are typically conducted at high water content. However, in industrial applications, low water content may be advantageous, especially when targeting dry end products. The aim of the study was to examine the impact of water content, ranging from 20 to 90%, on the efficiency of endoxylanase treatment of wheat bran. Interestingly, AX solubilisation was highest at the water contents of 40 and 90%. At water contents 50–80%, AX solubilisation was lower than at 40 and 90%. Furthermore, at low water content, less depolymerisation was detected. At water content of 40%, the bran-water mixture was transformed from powder-like into compact mass. Probably the compact consistency of the material enhanced AX solubilisation by increased breakdown of bran cell walls due to shear forces or via enhanced enzyme binding to the substrate. The results show that solubilisation of bran AX can also be efficiently performed at low water content.     

Variation in the levels of the different xylanase inhibitors in grain and flour of 20 French wheat cultivars

A xylanase from Aspergillus aculeatus (glycoside hydrolase family 10), uninhibited by TAXI, and a xylanase from Bacillus subtilis (family 11), uninhibited by XIP-I, were selected to quantify the respective apparent levels of XIP-I and TAXI inhibitors, in flours and grains of 20 wheat varieties. The apparent TAXI amount ranged from 0.05 to 0.19 mg/g in flour (mean: 0.11 mg/g) and from 0.07 to 0.2 mg/g in grain (mean: 0.14 mg/g). The range observed for XIP-I was 0.12–0.6 mg/g in flour (mean 0.32 mg/g), and 0.21–0.56 mg/g in grain (mean: 0.41 mg/g). The inhibition profile of the xylanase from A. aculeatus by a crude inhibitor preparation suggested the presence of an additional component in wheat flour, responsible for an increase in inhibition.     

Reduction of xylanase activity in flour by debranning retards syruping in refrigerated doughs

Doughs prepared from wheat flour by milling partially debranned grain with a 60% reduction of apparent xylanase activity levels compared with flours from whole kernels showed slowed solubilisation and degradation of arabinoxylans on refrigeration at 6 °C for up to 34 d. At the same time, dough syruping was effectively suppressed. The onset of syruping was delayed from 3 d to more than 16 d, and the rate of syrup development was slowed. In addition, the dough showed better retention of consistency. Loss of water-holding capacity due to degradation of arabinoxylans is considered to be one critical factor in the changed syruping behaviour of the refrigerated doughs.     

The combined use of hull-less barley flour and xylanase as a strategy for wheat/hull-less barley flour breads with increased arabinoxylan and (1→3,1→4)-β-D-glucan levels

Bread-making with a composite flour (CF) consisting of 60% wheat flour (WF) and 40% hull-less barley flour, increased the total and soluble (1→3,1→4)-β-D-glucan and total arabinoxylan (AX) contents of dough and bread samples, but decreased the specific bread loaf volume. A xylanase insensitive to inhibition by Triticum aestivum L. xylanase inhibitor (TAXI) and xylanase inhibiting protein (XIP), increased loaf volume by 8.8 and 20.1% for WF and CF breads, respectively. Xylanase addition not only markedly improved loaf volume of CF bread, but also increased the soluble AX content of the WF and CF dough and bread samples because of conversion of water-unextractable AX into soluble AX. The xylanase had no impact on the extractability and molecular weight of (1→3,1→4)-β-D-glucan, but (1→3,1→4)-β-D-glucan was degraded during bread-making probably because of endogenous β-glucanase activity. Taken together, the results clearly show that the combined use of hull-less barley flour and a xylanase active during bread making, lead to palatable breads with high total and soluble AX and (1→3,1→4)-β-D-glucan contents. The sum of total AX and (1→3,1→4)-β-D-glucan was 1.70% for WF bread and 3.06% for CF bread, while the sum of soluble AX and (1→3,1→4)-β-D-glucan was 0.49 and 1.41% for control WF and CF xylanase supplemented breads, respectively.     

Molecular properties of arabinoxylan fractions isolated from rye grain of different quality

Content, structure and molecular dimensions of arabinoxylan in rye grains influence dramatically the bakery process and the quality of products. Under this aspect, relationships between rye grain quality and properties of arabinoxylan fractions are very important. For detailed information about molecular characteristics, water extractable (WEAX) and water unextractable (WUAX) arabinoxylan fractions from three different varieties of rye during 3 seasons were investigated. Moreover, our research focused on establishing relations of grain quality, indicated by mass of 1000 kernels, to quantity and structure of arabinoxylans. These results help to predict water binding capacity of rye flour in relation to grain quality.     

Studies on the baking properties of wheat: Pigeonpea flour blends

Pigeonpea flour was substituted at levels of 0, 5, 10, 15,20, 25% to wheat flour and whole wheat meal for bread andChapatti making, respectively. Blends were prepared up to50% for cookie making. Increasing levels of pigeonpeas inthe blends significantly increased the protein and mineralcontent of the baked products. The bread from 10%pigeonpea flour blend with 2–3% vital gluten and 0.5%SSL had high loaf volume and loaf quality. Blends containing 15% pigeonpea flour were acceptable for Chapatti and 30% pigeonpea flour with 0.25% SSL wereacceptable for cookie making.     

Rheological properties and baking performance of rye dough as affected by transglutaminase

Since protein aggregation and formation of a continuous protein matrix in rye dough is very limited, an enzyme-induced protein aggregation method to improve the baking properties was investigated. The effects of microbial transglutaminase (TG) on the properties of rye dough were studied by rheological tests, confocal laser scanning microscopy (CSLM), standard-scale baking tests and crumb texture profile analysis. Addition of TG in the range of 0-4000 Ukg⁻¹ rye flour modified the rheological properties of rye flour dough, resulting in a progressive increase of the complex shear modulus (|G∗|) and in a decrease of the loss factor (tan δ) due to protein cross-linking or aggregation. CLSM image analysis illustrated a TG-induced increase of the size of rye protein complexes. Standard baking tests showed positive effects on loaf volume and crumb texture of rye bread with TG applied up to 500 Ukg⁻¹ rye flour. Higher levels of TG (500 U ≤ TG ≤ 4000 U) had detrimental effects on loaf volume. Increasing TG concentration resulted in an increase of crumb springiness and hardness. In conclusion, the results of this work demonstrated that TG can be used to improve the bread making performance of rye dough by creating a continuous protein network.     

Effects of genotype,harvest year and genotype-by-harvest year interactions on arabinoxylan,endoxylanase activity and endoxylanase inhibitor levels in wheat kernels

The effects of genotype, harvest year and their interaction on the levels of arabinoxylans (AX), endoxylanases and endoxylanase inhibitors in wheat were studied using 14 varieties grown in three successive growing periods with diverse climatological conditions. Relations with more commonly evaluated wheat characteristics such as yield, thousand kernel weight, specific weight, protein level, Hagberg falling number (HFN) and α-amylase activity level were examined. Water extractable arabinoxylan (WE-AX) levels in wheat varied much more than total arabinoxylan (TOT-AX) levels. This variability was mainly genetically determined, but harvest year also had an important effect. Total endoxylanase activity levels varied more than a factor of 20 between the different wheat samples. Endogenous endoxylanases typically accounted for only 10–15% of this activity, while wheat-associated microbial endoxylanases accounted for the remaining 85–90%. However, when preharvest sprouting occurred, the contribution of endogenous endoxylanases could sometimes amount to over 40% of this total activity. Endogenous endoxylanase activity levels were mainly determined by the interaction of genotype and harvest year, while wheat-associated microbial endoxylanase activity levels were predominantly determined by genotype alone. Endogenous and microbial endoxylanase activity levels were strongly correlated, suggesting that wheat varieties which are susceptible to preharvest sprouting are often also susceptible to microbial contamination. The TAXI and XIP-type endoxylanase inhibitor levels varied by a factor of 8 and 1.8, respectively. They were mainly determined by genotype and were rather similar in the different growing periods.     

Production of syrup rich in arabinoxylan oligomers and antioxidants from wheat bran by alkaline pretreatment and enzymatic hydrolysis,and applicability in baking

The target of this work was to develop a novel, industrially applicable process for simultaneously releasing different valuable components from wheat bran, including carbohydrates, oligomeric arabinoxylan and antioxidants. The process was based on alkaline pretreatment with potassium hydroxide (KOH) and subsequent enzymatic hydrolysis. Increasing KOH-dosage and thermal severity in pretreatment promoted carbohydrate solubilisation in hydrolysis, reaching glucose and arabinoxylan yields up to 86% and 76%, respectively. Release of antioxidants was particularly promoted by increasing KOH-dosage, while both the pretreatment severity and KOH-dosage promoted the release of oligomeric arabinoxylan in enzymatic hydrolysis. Two bran syrups, with or without KOH-treatment, were tested in bread making by substituting added sugar in the dough with bran syrup. The KOH-derived KCl also substituted 30% of NaCl in the bread formulation. The addition of bran syrup did not affect the baking properties of wheat bread dough. However, a decrease in bread flavour balance was observed with addition of syrup from KOH-pretreated bran. Conceptual level techno-economic assessment indicated that production of bran syrup would be economically feasible at a minimum selling price of 770 €/t and 1030 €/t with KOH-pretreatment and without KOH, respectively.     

Specificity of feruloyl esterases for water-extractable and water-unextractable feruloylated polysaccharides: influence of xylanase

Representatives of three types of feruloyl esterases were examined for their ability to release mono- and di-meric ferulic acid from water-extractable and water-unextractable cereal cell wall material, either alone or in the presence of a family 10 or family 11 xylanase. A type-C feruloyl esterase from Talaromyces stipitatus (TsFaeC) released 100% of the ferulic acid from water-extractable wheat endosperm arabinoxylan when acting in combination with a xylanase from Trichoderma longibrachiatum. The type-A esterase from Aspergillus niger, AnFaeA, was most effective in releasing ferulic acid from wheat bran and brewers' spent grain, with over 50% of the available ferulic acid being released from wheat bran in the presence of a xylanase from Bacillus subtilis. In general, family 11 xylanases were the preferred synergistic partners with feruloyl esterases for the release of ferulic acid, while family 10 xylanases were preferred for the liberation of diferulic acid, with only the 5,5′ form being released by the action of AnFaeA alone. This suggests that ferulic acid may be located in regions of low substitution on arabinoxylans while the 5,5′ diferulate moiety is located in more branched regions of the xylan chain.     

Effect of flour type and dough rheological properties on cookie spread measured dynamically during baking

In order to monitor changes that occurred in cookie diameter during baking, a method of calculating cookie diameter was developed using Image Tools software. Cookie images were taken at 30-s intervals during baking using a digital camera. Six biscuit flour types were used in the trial. After the first minutes of baking, a rapid period of expansion started which was significantly different for flour types and finally, after approximately 6th min to the end of baking, cookies showed a slight shrinkage in diameter. A high and significant correlation was found between cookie spread rate and cookie final diameter (r = +0.73, P < 0.001). The technique of lubricated uniaxial compression showed all doughs made from different biscuit flour indicated pseudo-plastic rheological behaviour. However, the measured extensional properties did not correlate with the cookie final diameter.     

On the relationship between large-deformation properties of wheat flour dough and baking quality

Baking performance for bread and puff pastry was tested for Six European and two Canadian wheat cultivars and related to the rheological and fracture properties in uniaxial extension of optimally mixed flour–water doughs and doughs to which a mix of bakery additives was added. Extensive baking tests were performed as a function of water addition for puff pastry and as a function of water addition and mixing time for bread. For optimum baking performance, puff pastry doughs required lower water additions than bread doughs. Baking performance of the flours differed for the two products. For puff pastry, higher volumes were obtained per gram of flour than for bread. Puff pastry volume was positively correlated with optimum bread dough mixing time, while bread volume was not. Instead, bread volume was positively correlated with gluten protein content.All doughs exhibited strain hardening, a more than proportional increase of the stress with the strain. For all doughs fracture, stress and strain increased with increasing displacement speed of the hook and decreasing temperature. Large differences were observed between the cultivars regarding stress, strain hardening, strain rate-dependency of the stress, fracture stress and fracture strain. At both 25 and 45 °C, addition of a mix of bakery additives resulted in a decrease of the stress at relatively small strains and a significant increase of the strain hardening coefficient. Fracture strains remained the same or increased as a result of addition of the mix. Differences between flours regarding the strain rate and temperature-dependency of the fracture strain remained. The weaker the dough, the stronger the strain rate and temperature-dependency of the fracture strain.Puff pastry volume was positively correlated with strain hardening and negatively with the strain rate-dependency of the stress. In short, the stronger the dough, the higher the puff pastry volume. For bread, it were not the strongest doughs that gave the highest loaf volumes, but those with intermediate dough strength. Low volumes for puff pastry and bread were found for doughs having a low fracture stress and low strain hardening coefficients. Loaf volumes of flours with high dough strength (i.e. high stress-level and high strain hardening) gave intermediate loaf volumes. We concluded that a high stress can hamper the extensibility of dough films between gas cells, thus limiting the expansion of gas cells during fermentation and baking and hence the loaf volume that can be obtained.     

Debranning of wheat prior to milling reduces xylanase but not xylanase inhibitor activities in wholemeal and flour

Debranning of wheat to remove the outer 7% of the kernel, prior to grinding or milling reduced xylanase activity in wheat wholemeal and wheat endosperm flour by up to 80 and 60%, respectively, whereas there was no significant reduction of xylanase inhibiting activity. Flours obtained after debranning and milling showed no major differences in moisture content, whereas ash content decreased and protein and arabinoxylan content decreased slightly with increasing debranning degree. Part of the xylanase activity in the flour was lost on addition of Triticum aestivum xylanase inhibitor (TAXI). Since TAXI specifically inhibits glycosyl hydrolase family 11 xylanases and since endogenous cereal xylanases belong exclusively to family 10, part of the xylanase activity in the flour is most likely of microbial origin. Debranning also significantly reduced alpha-amylase activities in wheat wholemeal and wheat flour. Debranning prior to milling can, therefore, impact on flour functionality.     

Effects of fungicide treatment,N-fertilisation and harvest date on arabinoxylan,endoxylanase activity and endoxylanase inhibitor levels in wheat kernels

Fungicide treatment had a significant impact on endoxylanase activity and XIP levels, but did not affect arabinoxylan (AX) and TAXI levels. The different response of TAXI and XIP type inhibitors to fungicide treatment is interesting. N-fertilisation did not affect AX levels, but significantly increased TAXI and XIP type inhibitor levels. Wheat-associated microbial endoxylanase activity levels were also affected by nitrogen supply, but levels of the endogenous enzyme did not change, except when sprouting occurred. The weather conditions before harvest had no influence on total AX (TOT-AX) and inhibitor levels, but had a large impact on both microbial and endogenous endoxylanase activity and water extractable AX (WE-AX) levels. Under most conditions, endoxylanase activity levels were related to those of α-amylases, liquefaction numbers (LN) and specific weights. WE-AX levels were often weakly but significantly correlated with endoxylanase activity levels, indicating that it is possible that part of the WE-AX in wheat originates from AX degradation by endoxylanases in the field. These results clearly indicate that agronomic circumstances significantly affect the levels of AX, endoxylanases and their inhibitors in wheat, and consequently could affect wheat quality.     

Rheological characteristics of native and steamed wheat flour suspensions

Several Indian snack foods consist of an outer coating made with a wheat flour batter and a sweet or savoury filling. In order to study the possibilities of improving the rheological characteristics of batters used in the batter-coated products, wheat flour was steamed for varying periods of time (5, 15 and 30 min). The studies indicated that SDS-sedimentation values decreased from 35 to 24·5 mL, gluten forming protein was completely denatured, gel mobility increased and solubility of gliadin in the β-region decreased with an increase in the steaming period.The steamed wheat flour was used to make batters having 30, 33 and 36% solids suspended in water. The apparent viscosities of the batter increased from 9·6 to 19·2 Pa·s; the yield stress increased from 5·3 to 7·15 Pa; the consistency index increased from 27·86 to 78·31 Pa·sⁿ. The maximum values of all three parameters were observed in the batter which had a solids concentration of 36%, and which had been made with a flour steamed for 30 min. On the other hand, the flow behaviour index decreased slightly with duration of steaming and with increasing solid concentrations in the batter.     

Effect of structured lipid on alveograph characteristics, baking and textural qualities of soft wheat flour

The effect of substituting canola oil/caprylic acid structured lipid (SL) for partially hydrogenated shortening (at 0, 25, 50, 75, and 100% levels) on the rheology of soft wheat flour dough (28.4% total lipid on flour weight basis, 43% moisture) was determined using the Alveograph. The effect of SL substitution on baking and textural qualities of sugar-snap cookies was also investigated. Addition of shortening to soft wheat flour dough resulted in a significant (P<0.05) decrease in dough resistance to deformation (P), dough extensibility (L), and dough baking strength (W), suggesting a less developed gluten network. SL substitution for shortening did not affect P and W. The cookies incorporating SL (50 and 75% SL substitution) were similar (P<0.05) to the shortening control cookies in both baking and textural qualities, but exhibited some baking and textural quality differences at the 25 and 100% SL substitution levels. Correlations (P<0.05) were found between some Alveograph characteristics, and baking and textural qualities.